Built-in stepped cyclone catcher

By designing structures such as particle recycling components and inclined guide plates in the cyclone trap, the problem of difficult to centralize particles in the prior art is solved, efficient particle discharge is achieved, and equipment installation and design is simplified.

CN222983945UActive Publication Date: 2025-06-17CHONGQING YEGUAN ENERGY EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421960129.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-06-17
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

In the prior art, the stepped cyclone trap is difficult to achieve centralized emissions after catching particles, resulting in low discharge efficiency.

Method used

A built-in step-type cyclone trap is designed, using structures such as particle recovery components and inclined guide plates. Multi-stage recycling of particles is achieved through multi-stage cyclone traps and conduits, and the centralized emission of particles is ensured through driving components and vibration motors.

Benefits of technology

It improves the discharge efficiency of particles, ensures concentrated emission of particles, avoids particle blockage, and simplifies the installation and design of equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical equipment, and discloses a built-in step type cyclone catcher which comprises a shell, a step plate is fixedly arranged in the shell, a particle recovery assembly is arranged on the surface of the step plate, partition plates are fixedly arranged on the two sides of the bottom end of the step plate, a discharging port is formed in the bottom of each partition plate, and a discharging port is formed in the bottom of each partition plate. A baffle is connected into the discharging opening in a clamped mode, sealing strips are arranged on the four side edges of the baffle correspondingly, and an inclined material guiding plate is fixedly arranged at the bottom end of the shell. Multi-stage recovery can be carried out on particles in gas through the particle recovery assembly, a partition plate can play a role in isolation, the gas can be prevented from flowing disorderly through the bottom of the particle recovery assembly, a baffle can seal a discharging opening through a sealing strip, the particles can be conveniently collected, the baffle is pushed through a driving assembly, the discharging opening can be opened, and therefore the particle recovery efficiency is improved. And the captured particles can be discharged in a concentrated manner through the inclined guide plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical equipment, in particular to an internal stepped cyclone collector. Background Technique

[0002] In chemical equipment, a catalyst cyclone collector is used for collecting catalysts in a chemical catalytic fluidized bed reactor. It can not only recover expensive solid fine particle catalysts for recycling in the fluidized bed to reduce economic losses, but more importantly, it can maintain the physical and chemical performance stability of the fluidized bed. In order to have reliable collection efficiency, internal cyclone collectors mostly adopt three-stage series connection (some are two-stage series connection).

[0003] The "stepped cyclone collector in a gaseous catalytic fluidized bed reactor" disclosed in the patent application with the application number "200720036008.9" has a stepped arrangement of the cyclone collectors in the fluidized bed reactor, that is, the outlet of the previous-stage cyclone collector extends to a height greater than or equal to the straight cylinder height of the cyclone collector and then directly corresponds to and is connected to the inlet of the next stage, forming a series connection and a stepped arrangement; the same-stage cyclone collectors in different groups are arranged at the same height or at similar heights. The stepped arrangement of the utility model enables there to be only the same-stage cyclones at the same height in the fluidized bed, thus greatly reducing the installation space, making the installation and design layout simpler. At the same time, the diameter of the fluidized bed does not need to be enlarged at the same height, facilitating equipment manufacturing and reducing investment.

[0004] However, the above method still has the following defects: The method of using a stepped distribution and series connection can reduce the diameter of the fluidized bed to a certain extent, but the captured particles need to be discharged separately through multiple-stage cyclone collectors, making it difficult to centrally discharge the captured particles, and the discharging efficiency is low. Content of the Utility Model

[0005] In view of the deficiencies of the prior art, the utility model provides an internal stepped cyclone collector, which has the advantage of facilitating the centralized discharge of the captured particles and solves the problems raised in the above background technique.

[0006] The utility model provides the following technical solution: An internal stepped cyclone collector, including a housing, a ladder plate is fixedly arranged inside the housing, a particle recovery assembly is arranged on the surface of the ladder plate, partitions are fixedly arranged on both sides of the bottom end of the ladder plate, a blanking port is opened at the bottom of the partition, a baffle is snap-connected inside the blanking port, sealing strips are arranged on four side edges of the baffle, an inclined guiding plate is fixedly arranged at the bottom end of the housing, a vibration motor is fixedly installed in the middle of the bottom end of the inclined guiding plate, and a driving assembly for driving the baffle to move is arranged on one side of the bottom end of the inclined guiding plate.

[0007] As a preferred technical solution of the present utility model, the particle recovery assembly includes a first cyclone catcher, a second cyclone catcher, and a third cyclone catcher. The air outlet end of the first cyclone catcher is connected to the air inlet end of the second cyclone catcher through a first conduit, and the air outlet end of the second cyclone catcher is connected to the air inlet end of the third cyclone catcher through a second conduit.

[0008] As a preferred technical solution of the present utility model, the air inlet end of the first cyclone catcher is fixedly connected to an input pipe, and the air outlet end of the third cyclone catcher is fixedly connected to an output pipe.

[0009] As a preferred technical solution of the present utility model, conical hoppers are provided at the bottoms of the first cyclone catcher, the second cyclone catcher, and the third cyclone catcher. An installation ring is welded on the surface of the conical hopper, and the bottom end of the installation ring is fixedly connected to the top end of a ladder plate through screws.

[0010] As a preferred technical solution of the present utility model, placement grooves that are snap-connected to the conical hoppers are provided on the surface of the ladder plate, and sealing rings are fixedly provided inside the placement grooves.

[0011] As a preferred technical solution of the present utility model, an installation opening is provided on the surface of the housing, a sealing door is hinged on one side of the installation opening, and a discharge valve is fixedly connected to the bottom of one side of the housing.

[0012] As a preferred technical solution of the present utility model, the drive assembly includes a cylinder, a push-pull plate, and a connecting rod. The telescopic rod of the cylinder is fixedly connected to the push-pull plate. A connecting rod is fixedly provided on one side of the push-pull plate. The connecting rod is slidably connected to the bottom of the housing. The middle of the baffle is fixedly connected to the connecting rod. A support is provided at one end of the cylinder, and the top end of the support is fixedly connected to the bottom end of the inclined guide plate.

[0013] As a preferred technical solution of the present utility model, the bottom end of the inclined guide plate is fixedly connected to a base, a maintenance opening is provided in the middle of the base, and a maintenance door is hinged on one side of the maintenance opening.

[0014] Compared with the prior art, the present utility model has the following beneficial effects:

[0015] The particle recovery component can perform multi-stage recovery of particles in the gas. The partition plate can play an isolation role and prevent the gas from flowing disorderly through the bottom of the particle recovery component. The baffle plate can seal the material discharge port through the sealing strip, which is convenient for collecting particles. By driving the baffle plate through the driving component, the material discharge port can be opened, and the captured particles can be centrally discharged through the inclined guide plate, improving the discharging efficiency. By vibrating the inclined guide plate with the vibration motor, the exciting force can be transmitted to the particles to prevent particle blockage. The particle recovery component can be supported by the ladder plate, and it is convenient to disassemble and assemble it. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is one of the structural schematic diagrams of the present invention;

[0017] Figure 2 is the second structural schematic diagram of the present invention;

[0018] Figure 3 is the structural schematic diagram inside the housing of the present invention;

[0019] Figure 4 is the structural schematic diagram of the ladder plate of the present invention;

[0020] Figure 5 is the structural schematic diagram of the driving component of the present invention.

[0021] In the figure: 1. Housing; 2. Sealed door; 3. Ladder plate; 4. Particle recovery component; 401. First cyclone catcher; 402. Second cyclone catcher; 403. Third cyclone catcher; 404. First conduit; 405. Second conduit; 406. Input pipe; 407. Output pipe; 408. Conical hopper; 409. Installation ring; 5. Placement groove; 6. Sealing ring; 7. Partition plate; 8. Material discharge port; 9. Baffle plate; 10. Sealing strip; 11. Inclined guide plate; 12. Vibration motor; 13. Driving component; 1301. Cylinder; 1302. Push-pull plate; 1303. Connecting rod; 1304. Support; 14. Discharge valve; 15. Base; 16. Inspection door. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figures 1 to 5, with a built-in stepped cyclone collector, including a housing 1. Inside the housing 1, a ladder plate 3 is fixedly arranged. On the surface of the ladder plate 3, a particle recovery component 4 is provided. The ladder plate 3 can support the particle recovery component 4, and the particle recovery component 4 can perform multi-stage recovery of particles in the gas. On both sides of the bottom end of the ladder plate 3, partition plates 7 are fixedly arranged. The partition plates 7 can play an isolation role and prevent the gas from flowing disorderly through the bottom of the particle recovery component 4. A discharge port 8 is opened at the bottom of the partition plate 7. Inside the discharge port 8, a baffle 9 is snap-connected. Sealing strips 10 are arranged on the four sides of the baffle 9. The baffle 9 can seal the discharge port 8 through the sealing strips 10. At the bottom end of the housing 1, an inclined guide plate 11 is fixedly arranged. Through the inclined guide plate 11, the recovered particles can be guided for convenient discharge of materials. In the middle of the bottom end of the inclined guide plate 11, a vibration motor 12 is fixedly installed. On one side of the bottom end of the inclined guide plate 11, a driving component 13 for driving the baffle 9 to move is provided. By driving the baffle 9 through the driving component 13, the discharge port 8 can be opened for convenient discharging through the discharge port 8;

[0024] In this embodiment, preferably, the particle recovery component 4 includes a first cyclone catcher 401, a second cyclone catcher 402, and a third cyclone catcher 403. The air outlet end of the first cyclone catcher 401 is connected to the air inlet end of the second cyclone catcher 402 through a first conduit 404. The air outlet end of the second cyclone catcher 402 is connected to the air inlet end of the third cyclone catcher 403 through a second conduit 405. The air inlet end of the first cyclone catcher 401 is fixedly connected to an input pipe 406. The air outlet end of the third cyclone catcher 403 is fixedly connected to an output pipe 407. Through the input pipe 406 and the output pipe 407, the unidirectional flow of gas can be ensured. Through the first conduit 404 and the second conduit 405, the first cyclone catcher 401, the second cyclone catcher 402, and the third cyclone catcher 403 can be connected, and multi-stage recovery of particles in the air flow can be carried out. At the bottom of the first cyclone catcher 401, the bottom of the second cyclone catcher 402, and the bottom of the third cyclone catcher 403, conical hoppers 408 are provided. On the surface of the conical hopper 408, a mounting ring 409 is welded. The bottom end of the mounting ring 409 is fixedly connected to the top end of the ladder plate 3 through screws. On the surface of the ladder plate 3, a placement groove 5 that is snap-connected to the conical hopper 408 is opened. Through the placement groove 5, the conical hopper 408 can be placed to prevent the horizontal displacement of the conical hopper 408, and it can be fixed through the mounting ring 409. A sealing ring 6 is fixedly arranged inside the placement groove 5. Through the sealing ring 6, the space between the mounting ring 409 and the placement groove 5 can be sealed;

[0025] In this embodiment, preferably, the driving component 13 includes a cylinder 1301, a push-pull plate 1302, and a connecting rod 1303. The telescopic rod of the cylinder 1301 is fixedly connected to the push-pull plate 1302. One side of the push-pull plate 1302 is fixedly provided with a connecting rod 1303. The connecting rod 1303 is slidably connected to the bottom of the housing 1. The middle of the baffle 9 is fixedly connected to the connecting rod 1303. One end of the cylinder 1301 is provided with a support 1304. The top of the support 1304 is fixedly connected to the bottom end of the inclined guide plate 11. The cylinder 1301 can be supported by the support 1304. The baffle 9 can be supported by the cylinder 1301 through the push-pull plate 1302 and the connecting rod 1303, so as to maintain the stability of the baffle 9. By driving the baffle 9 with the cylinder 1301, the feeding port 8 can be opened;

[0026] In this embodiment, preferably, an installation opening is formed on the surface of the housing 1. One side of the installation opening is hinged with a sealing door 2. By opening the sealing door 2, the disassembly and assembly of the particle recovery component 4 can be carried out through the installation opening. A discharge valve 14 is fixedly connected to the bottom of one side of the housing 1. By opening the discharge valve 14, the collected particles can be discharged. The bottom end of the inclined guide plate 11 is fixedly connected to a base 15. A maintenance opening is formed in the middle of the base 15. One side of the maintenance opening is hinged with a maintenance door 16. The inclined guide plate 11 can be stably supported by the base 15. By opening the maintenance door 16, it is convenient to repair the vibration motor 12.

[0027] During use, the staff first input gas into the housing 1 through the input pipe 406 of the particle recovery component 4. The gas passes through the first cyclone catcher 401 and reaches the second cyclone catcher 402 and the third cyclone catcher 403 in sequence through the conduit 404 and the conduit 405. Then, the particles in the gas can be recovered at multiple levels by the first cyclone catcher 401, the second cyclone catcher 402, and the third cyclone catcher 403. The particles can fall through the conical hopper 408. During the process of recovering the particles, the baffle 9 can seal the feeding port 8 through the sealing strip 10. The partition plate 7 can play a role in isolation, preventing the gas from flowing disorderly through the conical hopper 408, and ensuring that the gas passes through the first cyclone catcher 401, the second cyclone catcher 402, and the third cyclone catcher 403 in sequence;

[0028] After the particles are captured and need to be discharged centrally, the staff first open the discharge valve 14, and then push the connecting rod 1303 to move through the cylinder 1301 of the driving component 13. The connecting rod 1303 can push the baffle 9 to move, thus opening the feeding port 8. The recovered particles can be centrally discharged through the feeding port 8. The inclined guide plate 11 can guide the flow, and the particles can be discharged through the discharge valve 14. During this process, the staff vibrate the inclined guide plate 11 through the vibration motor 12. The inclined guide plate 11 can transmit the excitation force to the particles, preventing the particles from clogging and improving the discharge speed of the particles;

[0029] When it is necessary to disassemble the first cyclone catcher 401, the second cyclone catcher 402 and the third cyclone catcher 403, the staff opens the corresponding sealing door 2, then loosens the screws fixing the mounting ring 409, vertically lifts it, and takes out the conical hopper 408 from the placement groove 5, then it can be quickly disassembled, which is convenient for the maintenance of the first cyclone catcher 401, the second cyclone catcher 402 and the third cyclone catcher 403. Through reverse operation, it can be quickly installed.

[0030] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A built-in stepped cyclone collector, comprising a housing (1), characterized in that: A ladder plate (3) is fixedly provided inside the shell (1), a particle recovery assembly (4) is provided on the surface of the ladder plate (3), partition plates (7) are fixedly provided on both sides of the bottom end of the ladder plate (3), a feed opening (8) is provided at the bottom of the partition plate (7), a baffle plate (9) is snap-fittedly connected inside the feed opening (8), and sealing strips (10) are provided on the four sides of the baffle plate (9), an inclined material guide plate (11) is fixedly provided at the bottom end of the shell (1), a vibration motor (12) is fixedly installed in the middle of the bottom end of the inclined material guide plate (11), and a driving assembly (13) for driving the baffle plate (9) to move is provided on one side of the bottom end of the inclined material guide plate (11).

2. The built-in stepped cyclone collector according to claim 1, characterized in that: The particle recovery assembly (4) comprises a cyclone catcher 1 (401), a cyclone catcher 2 (402) and a cyclone catcher 3 (403); the air outlet end of the cyclone catcher 1 (401) is connected to the air inlet end of the cyclone catcher 2 (402) via a conduit 1 (404); the air outlet end of the cyclone catcher 2 (402) is connected to the air inlet end of the cyclone catcher 3 (403) via a conduit 2 (405).

3. The built-in stepped cyclone collector according to claim 2, characterized in that: The air inlet end of the cyclone catcher 1 (401) is fixedly connected to the input pipe (406), and the air outlet end of the cyclone catcher 3 (403) is fixedly connected to the output pipe (407).

4. The built-in stepped cyclone collector according to claim 2, characterized in that: The bottom of the cyclone catcher 1 (401), the bottom of the cyclone catcher 2 (402) and the bottom of the cyclone catcher 3 (403) are all provided with a conical bucket (408), and a mounting ring (409) is welded on the surface of the conical bucket (408), and the bottom end of the mounting ring (409) is fixedly connected to the top end of the ladder plate (3) by screws.

5. The built-in stepped cyclone collector according to claim 4, characterized in that: The surface of the ladder plate (3) is provided with a placement groove (5) which is engaged with the conical bucket (408), and a sealing ring (6) is fixed inside the placement groove (5).

6. The built-in stepped cyclone collector according to claim 1, characterized in that: The surface of the shell (1) is provided with an installation opening, one side of the installation opening is hinged with a sealing door (2), and the bottom of one side of the shell (1) is fixedly connected with a discharge valve (14).

7. The built-in stepped cyclone collector according to claim 1, characterized in that: The driving assembly (13) comprises a cylinder (1301), a push-pull plate (1302) and a connecting rod (1303); the telescopic rod of the cylinder (1301) is fixedly connected to the push-pull plate (1302); a connecting rod (1303) is fixedly provided on one side of the push-pull plate (1302); the connecting rod (1303) is slidably connected to the bottom of the shell (1); the middle part of the baffle (9) is fixedly connected to the connecting rod (1303); a support (1304) is provided at one end of the cylinder (1301); the top end of the support (1304) is fixedly connected to the bottom end of the inclined material guide plate (11).

8. The built-in stepped cyclone collector according to claim 1, characterized in that: The bottom end of the inclined material guide plate (11) is fixedly connected to a base (15), a maintenance opening is provided in the middle of the base (15), and a maintenance door (16) is hinged on one side of the maintenance opening.

Citation Information

Patent Citations

  • Gas state catalytic fluidized bed reactor inner stepped type whirlwind trapper

    CN201036742Y