Novel efficient fine powder concentrator

By using conical plates, crushing pieces and crushing chambers in the powder separator, and particle size separation is performed in combination with the screening mechanism, the problem of unstable wind speed or wind pressure affecting the operating effect and lack of screening mechanism is solved, efficient crushing and particle size separation are achieved, and the uniformity and quality stability of the product are improved.

CN222984440UActive Publication Date: 2025-06-17XINJIANG TIANJI CEMENT CO LTD
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Patent Information

Application Number
CN202421714801.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-06-17
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing powder separator will affect the operating effect when the wind speed or wind pressure is unstable, and the screening mechanism is lacking, so the particle size of the material cannot be effectively controlled, resulting in uneven particles produced.

Method used

The particle size separation and control of the material is achieved through the screening mechanism, including the motor-driven mobile arm and screen.

Benefits of technology

It realizes efficient crushing and particle size separation, improves the uniformity and consistency of the product, ensures the uniformity and quality stability of the particle size, and solves the problem of unstable wind speed or wind pressure affecting the operating effect and lack of screening mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of powder selecting machines, in particular to a novel efficient fine powder selecting machine which comprises a box body, the top of the box body is communicated with a feeding pipe, one side of the bottom of the box body is communicated with a discharging pipe, one side of the box body is fixedly connected with a fixing seat, the top of the fixing seat is fixedly connected with a motor, and the motor is fixedly connected with a motor. And an output shaft of the motor penetrates into an inner cavity of the box body and is fixedly connected with a driving bevel gear. The crusher has the advantages of high crushing efficiency and good particle size separation effect, can effectively crush and refine materials through matched use of the conical plate, the crushing block and the crushing chamber in the actual use process, processes the materials with larger original particle sizes into required fine particles through accurate crushing action, and improves the crushing efficiency. The uniformity and consistency of products can be improved, and then through cooperative use of the screening mechanism, original particles can be separated according to different particle sizes, and control and classification of the particle sizes are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder separators, in particular to a new type of high-efficiency fine powder separator. Background Technique

[0002] There are many types of powder separators. Different types are suitable for different materials, and different models are also made according to the requirements of customers for the fineness of materials. Generally, common powder separators include cyclone powder separators, three-separation powder separators, centrifugal powder separators, special powder separators for coal mills, special powder separators for calcium powder, etc. Later, many high-efficiency powder separators and high-efficiency three-separation powder separators have been developed. They are new-generation products that improve deficiencies and increase production on the basis of the original ones.

[0003] For example, the air powder separator disclosed in the publication number CN213558455U. The beneficial effects of this utility model are as follows: The buffer assembly reduces the vibration of the air powder separator when it is running, makes the pressure on the frame and the foundation assembly more stable, does not affect the foundation, extends its overhaul period, reduces the maintenance frequency, and reduces the noise generated by vibration through vibration reduction, making the working environment quieter. However, this powder separator needs to use a fan to generate air flow for classification and transmission, and is relatively sensitive to external environmental conditions. When the wind speed or wind pressure is unstable, it will affect the operation effect and classification accuracy of the powder separator. In the air powder separator, it is necessary to separate dust and fine powder through the force of the air flow. However, due to the small density of dust and fine particles, there is a certain degree of suspension, which will lead to difficulties in separating air and powder and affect the classification effect. Secondly, this powder separator lacks a screening mechanism and cannot effectively control the particle size of the material, and cannot classify the material according to the required particle size, which may result in uneven particles in the output and does not meet the requirements.

[0004] Therefore, there is an urgent need for a new type of high-efficiency fine powder separator to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a new type of high-efficiency fine powder separator, which has the advantages of high-efficiency pulverization and good particle size separation effect, and solves the problems that when the wind speed or wind pressure is unstable, it will affect the operation effect and lacks a screening mechanism, and cannot effectively control the particle size of the material and classify the material according to the required particle size of the above-mentioned powder separator.

[0006] To achieve the above object, the present utility model provides the following technical solution: a novel and efficient fine powder separator, comprising a box body, a feed pipe is connected to the top of the box body, a discharge pipe is connected to one side of the bottom of the box body, a fixed seat is fixedly connected to one side of the box body, a motor is fixedly connected to the top of the fixed seat, an output shaft of the motor penetrates into the inner cavity of the box body and is fixedly connected to a driving bevel gear, a crushing chamber is arranged in the inner cavity of the box body, a conical plate is arranged in the inner cavity of the box body, a plurality of crushing blocks are fixedly connected to the surfaces of the conical plate and the crushing chamber, a driven bevel gear is fixedly connected to the bottom of the conical plate, and the driven bevel gear meshes with the driving bevel gear;

[0007] A screening mechanism, the screening mechanism includes a connecting plate fixedly connected to one side of the box body, a motor is fixedly connected to the bottom of the connecting plate, an output shaft of the motor penetrates to the top of the connecting plate and is fixedly connected to a round block, a moving arm is rotatably connected to one side of the top of the round block, and one side of the moving arm extends into the inner cavity of the box body and is rotatably connected to a screen.

[0008] Preferably, a through hole is formed in one side of the box body, and one side of the moving arm is slidably connected to the inner wall of the through hole.

[0009] Preferably, an installation seat is sleeved on the surface of the motor, and the bottom of the installation seat is fixedly connected to the fixed seat.

[0010] Preferably, limiting rods are fixedly connected to both sides of the inner cavity of the box body, and both sides of the screen are slidably connected to the limiting rods.

[0011] Preferably, support seats are fixedly connected to the four corners of the bottom of the box body, and positioning rods are fixedly connected to the opposite sides of the support seats.

[0012] Preferably, a valve is arranged on the surface of the discharge pipe. Through the arrangement of the valve, the function of adjusting the speed of material outflow is achieved.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] This utility model has the advantages of high - efficiency crushing and good particle size separation effect. During actual use, through the combined use of the conical plate, crushing blocks, and crushing chamber, the material can be effectively crushed and refined. Through precise crushing actions, materials with relatively large original particle sizes can be processed into the required fine particles, which can improve the uniformity and consistency of the product. Subsequently, through the combined use of the screening mechanism, the original particles can be separated according to different particle sizes, achieving particle size control and classification, effectively excluding oversized particles, ensuring the particle size uniformity and consistency of the product. By precisely separating and screening the particle size, the quality and quality stability of the product can be improved, solving the problems that when the wind speed or wind pressure of the existing powder separator is unstable, it will affect the operation effect and there is a lack of a screening mechanism, making it impossible to effectively control the particle size of the material and impossible to classify the material according to the required particle size. Brief Description of the Drawings

[0015] Figure 1 is a three - dimensional structural schematic diagram of this utility model;

[0016] Figure 2 is a partial cross - section three - dimensional structural schematic diagram of this utility model;

[0017] Figure 3 is a partial cross - section three - dimensional structural schematic diagram of this utility model.

[0018] In the figure: 1, box body; 2, fixed seat; 3, motor; 4, driving bevel gear; 5, driven bevel gear; 6, conical plate; 7, crushing block; 8, crushing chamber; 9, mounting seat; 10, feed pipe; 11, electric motor; 12, connecting plate; 13, round block; 14, moving arm; 15, screen; 16, support seat; 17, limiting rod; 18, valve; 19, through - hole; 20, discharge pipe. Detailed Embodiment

[0019] Next, the technical solutions in the embodiments of this utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of this utility model. Obviously, the described embodiments are only a part of the embodiments of this utility model, rather than all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of this utility model.

[0020] When the wind speed or wind pressure of the existing powder separator is unstable, it will affect the operation effect and there is a lack of a screening mechanism, making it impossible to effectively control the particle size of the material and impossible to classify the material according to the required particle size. Therefore, this technical solution adopts the combined use of the conical plate 6, crushing blocks 7, crushing chamber 8, and screening mechanism, making the powder separator have the characteristics of high - efficiency crushing and good particle size separation effect to solve the problem.

[0021] As attached Figure 1 to attached Figure 3 As shown: The present utility model provides a new type of efficient and fine powder separator, which includes a box body 1. Four corners of the bottom of the box body 1 are fixedly connected with support seats 16. Opposite sides of the support seats 16 are fixedly connected with positioning rods. Through the setting of the support seats 16, the function of supporting and fixing the box body 1 is achieved, avoiding the situation of shaking and offset during the operation of the powder separator. The top of the box body 1 is communicated with a feed pipe 10. One side of the bottom of the box body 1 is communicated with a discharge pipe 20. A valve 18 is arranged on the surface of the discharge pipe 20. Through the setting of the valve 18, the function of adjusting the flow rate of the material flowing out is achieved. One side of the box body 1 is fixedly connected with a fixed seat 2. The top of the fixed seat 2 is fixedly connected with a motor 3. The output shaft of the motor 3 penetrates into the inner cavity of the box body 1 and is fixedly connected with a driving bevel gear 4. A crushing chamber 8 is arranged in the inner cavity of the box body 1. A conical plate 6 is arranged in the inner cavity of the box body 1. A plurality of crushing blocks 7 are fixedly connected to the surfaces of the conical plate 6 and the crushing chamber 8. The bottom of the conical plate 6 is fixedly connected with a driven bevel gear 5. The driven bevel gear 5 meshes with the driving bevel gear 4;

[0022] The screening mechanism includes a connecting plate 12 fixedly connected to one side of the box body 1. The bottom of the connecting plate 12 is fixedly connected with a motor 11. The output shaft of the motor 11 penetrates to the top of the connecting plate 12 and is fixedly connected with a round block 13. One side of the top of the round block 13 is rotatably connected with a moving arm 14. One side of the moving arm 14 extends into the inner cavity of the box body 1 and is rotatably connected with a screen 15.

[0023] Refer to as Figure 1 , a through hole 19 is opened on one side of the box body 1. One side of the moving arm 14 is slidably connected with the inner wall of the through hole 19. Through the setting of the through hole 19, the function of limiting and supporting the through hole 19 is achieved, avoiding the situation of loosening and slipping when the through hole 19 moves.

[0024] Refer to as Figure 3 , an installation seat 9 is sleeved on the surface of the motor 3. The bottom of the installation seat 9 is fixedly connected with the fixed seat 2. Through the setting of the installation seat 9, the function of supporting and fixing the motor 3 is achieved, avoiding the situation of offset during the operation of the motor 3.

[0025] Refer to as Figure 2 , both sides of the inner cavity of the box body 1 are fixedly connected with limiting rods 17. Both sides of the screen 15 are slidably connected with the limiting rods 17. Through the setting of the limiting rods 17, the function of limiting the screen 15 is achieved, avoiding the situation of position offset when the screen 15 moves, and improving the stability of the screening mechanism.

[0026] Working principle: First, the raw materials are fed into the feed pipe 10 of the powder separator and flow onto the surface of the conical plate 6 through the feed pipe 10. The user starts the motor 3. While the output shaft of the motor 3 rotates, it drives the driving bevel gear 4 to rotate. While the driving bevel gear 4 rotates, it drives the driven bevel gear 5 to engage and transmit power. While the driven bevel gear 5 rotates, it drives the conical plate 6 to rotate. During the movement of the conical plate 6, the raw materials are subjected to pressure and impact force through the crushing blocks 7, causing the raw materials to be crushed and ground, so as to achieve the purpose of pulverization. When it is necessary to screen the pulverized materials, the user starts the motor 11. The output shaft of the motor 11 rotates to drive the round block 13 to rotate. While the round block 13 rotates, it drives the moving arm 14 to swing. While the moving arm 14 swings, it drives the screen 15 to vibrate, prompting the raw materials to move and jump on the screen 15 to increase the contact between the particles and the sieve holes, as well as the collision and separation between each other. By the combined use of the valve 18 and the discharge pipe 20, the outflow speed of the materials can be controlled to achieve safe, efficient and reliable operation.

[0027] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0028] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel high-efficiency fine powder classifier, comprising a box (1), characterized in that: The top of the box (1) is connected to a feed pipe (10), one side of the bottom of the box (1) is connected to a discharge pipe (20), one side of the box (1) is fixedly connected to a fixing seat (2), the top of the fixing seat (2) is fixedly connected to a motor (3), the output shaft of the motor (3) passes through the inner cavity of the box (1) and is fixedly connected to a driving bevel gear (4), the inner cavity of the box (1) is provided with a crushing chamber (8), the inner cavity of the box (1) is provided with a conical plate (6), the surfaces of the conical plate (6) and the crushing chamber (8) are fixedly connected to a plurality of crushing blocks (7), the bottom of the conical plate (6) is fixedly connected to a driven bevel gear (5), and the driven bevel gear (5) is meshed with the driving bevel gear (4); The screening mechanism comprises a connecting plate (12) fixedly connected to one side of a box body (1), a motor (11) fixedly connected to the bottom of the connecting plate (12), an output shaft of the motor (11) passing through the top of the connecting plate (12) and fixedly connected to a round block (13), a moving arm (14) rotatably connected to one side of the top of the round block (13), and a screen (15) rotatably connected to one side of the moving arm (14) extending to the inner cavity of the box body (1) and rotatably connected to the screen (15).

2. A novel high-efficiency fine powder separator according to claim 1, characterized in that: A through hole (19) is provided on one side of the box body (1), and one side of the movable arm (14) is slidably connected to the inner wall of the through hole (19).

3. A novel high-efficiency fine powder separator according to claim 1, characterized in that: A mounting seat (9) is sleeved on the surface of the motor (3), and the bottom of the mounting seat (9) is fixedly connected to the fixing seat (2).

4. A novel high-efficiency fine powder separator according to claim 1, characterized in that: Limit rods (17) are fixedly connected to both sides of the inner cavity of the box body (1), and both sides of the screen (15) are slidably connected to the limit rods (17).

5. A novel high-efficiency fine powder separator according to claim 1, characterized in that: The four corners of the bottom of the box body (1) are fixedly connected to support seats (16), and a positioning rod is fixedly connected to the opposite side of the support seat (16).

6. A novel high-efficiency fine powder separator according to claim 1, characterized in that: The surface of the discharge pipe (20) is provided with a valve (18), and the setting of the valve (18) plays a role in adjusting the speed of material outflow.

Citation Information

Patent Citations

  • Wind power concentrator

    CN213558455U