Inclined powder spraying and wire passing device
By designing an inclined powder spraying device, the problem of real-time powder spraying during the oblique production process of cables is solved, efficient powder spraying and powder recycling are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202421918745.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-08
AI Technical Summary
During the oblique production process of the cable, it is impossible to powder the cable during the production process, resulting in low powder spraying efficiency.
A tilt powder spraying device is designed, including controlling the host, powder spraying assembly, recycling assembly and adjustment assembly, by controlling the host to start the air source equipment and powder pump, spraying powder onto the cable, and recycling excess powder through the recycling assembly. Adjust the tilt angle of the powdered assembly and the recycling assembly according to the tilt angle of the cable.
Real-time powder spraying of obliquely produced cables is achieved, which improves powder spraying efficiency and recycles excess powder by recycling components to avoid powder waste.
Smart Images

Figure CN222984633U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable production equipment, in particular to an inclined powder spraying wire passing device. Background Art
[0002] At present, in the production process of cables, electrostatic powder coating technology is a common way to process the cable skin. Electrostatic powder coating uses powder coatings to be inductively charged under the action of high-voltage static electricity, and under the action of electric field force, the powder coatings are evenly adsorbed on the surface of the workpiece to be coated. Since cables are very important components, it is necessary to optimize the production of cables.
[0003] For example, a rapid powder spraying device for cable processing disclosed in the Chinese utility model patent with the publication number CN215141071 U. In the above-mentioned prior art, although the powder spraying disk with a powder spraying nozzle can spray powder around the processing cable, making the powder on the cable surface evenly distributed, there are some cables that are produced obliquely. The main reason for the oblique production of cables is based on the consideration of production process and efficiency. During the production process of cables, oblique production can more effectively control the tension, direction and layout of the cables, thereby ensuring the quality and performance of the cables. In addition, oblique production may also help reduce the resistance during the production process and improve production efficiency. Since the cables are produced obliquely, powder spraying cannot be carried out during the production process, and the cables can only be powder-sprayed separately after the production is completed, which will lead to low powder spraying efficiency of the cables. Therefore, it is necessary to design an inclined powder spraying wire passing device that can spray powder on the obliquely produced cables. Summary of the Utility Model
[0004] To solve the technical problem that the obliquely produced cables cannot be powder-sprayed during the production process, the utility model provides an inclined powder spraying wire passing device.
[0005] The utility model is realized by adopting the following technical solutions: An inclined powder spraying wire passing device includes a control host. A powder box is arranged inside the control host. A control panel is arranged on the top of the control host. One side of the control host is installed with a powder suction pipe extending to the inside of the powder box. One end of the powder suction pipe is installed with a powder pump. A gas source device is arranged on one side of the powder pump. The air inlet end of the powder pump is communicated with the gas source device. One side of the control host is provided with a powder spraying assembly for powder-spraying the cable. A recovery assembly for recovering the excess powder is arranged at the bottom of the powder spraying assembly. An adjustment assembly for adjusting the inclination angle of the powder spraying assembly is arranged at the bottom of the recovery assembly.
[0006] Through the above technical solution, the cable is passed through the powder spraying assembly, and the powder pump is used to input powder onto the powder spraying assembly through the control panel of the control host for powder spraying. The recycling assembly can recycle the sprayed powder, and the adjustment assembly can adjust the powder spraying assembly according to the inclination degree of the cable.
[0007] As a further improvement of the above solution, the powder spraying assembly includes a powder spraying box arranged on one side of the control host and powder spraying guns arranged on both sides of the powder spraying box. The powder spraying ends of the two powder spraying guns penetrate into the interior of the powder spraying box, and a collection port is opened at the bottom of the powder spraying box.
[0008] Through the above technical solution, powder spraying by the powder spraying guns inside the powder spraying box can prevent the powder from flying everywhere.
[0009] As a further improvement of the above solution, through holes are opened on both sides of the powder spraying box, limiting rings are fixedly installed on the two through holes, powder pipes are fixedly connected to the powder inlet ends of the two powder spraying guns, and the two powder pipes are fixedly connected to the powder outlet of the powder pump.
[0010] Through the above technical solution, the cable is passed through the limiting ring, and the powder pump allows the powder to pass through the powder pipe into the powder spraying gun for powder spraying operation on the cable.
[0011] As a further improvement of the above solution, the recycling assembly includes a fixing frame fixedly installed at the bottom of the powder spraying box and a recycling cylinder arranged inside the fixing frame. The recycling cylinder is arranged in a quadrangular pyramid shape. One end of the recycling cylinder is fixedly connected to a recycling pipe that penetrates through the control host and extends into the powder box. One side of the recycling cylinder is fixedly connected to the bottom of the powder spraying box. Protection plates are fixedly installed on multiple surfaces of the fixing frame. A vibration motor is fixedly installed on one side of the fixing frame, and cross-shaped wire fixing frames are fixedly installed on both sides of the fixing frame.
[0012] Through the above technical solution, the vibration motor will vibrate the fixing frame and the recycling cylinder, so that the powder on the inner wall of the powder spraying box falls into the recycling cylinder for recycling.
[0013] As a further improvement of the above solution, the adjustment assembly includes two first support plates fixedly installed on one side of the bottom protection plate, a rotating rod rotatably installed between the two first support plates, and two second support plates rotatably matched with the rotating rod. A bottom plate is fixedly installed on one side of the two second support plates. A lifting column is fixedly installed on one side of the bottom plate, and a moving assembly is arranged at the bottom of the lifting column.
[0014] Through the above technical solution, the fixing frame can rotate, and the lifting column can move the powder spraying assembly, the recycling assembly, and the adjustment assembly up and down as a whole.
[0015] As a further improvement of the above solution, two third support plates are fixedly installed on one side of the bottom plate. A fourth support plate arranged in a "C" shape is rotatably installed between the two third support plates. One side of the fourth support plate is provided with a threaded rod that penetrates through the fourth support plate. A nut is threadedly sleeved on the threaded rod. One end of the threaded rod is fixedly installed with a rotating block provided with a rotating hole. Both sides of the rotating block are rotatably installed with fifth support plates fixedly installed with adjacent protection plates.
[0016] Through the above technical solution, rotating the threaded rod can adjust the position of the nut, so that the threaded rod supports the recovery component and adjusts the inclination angle of the powder spraying component.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0018] By setting a control host, a powder spraying component, a recovery component and an adjustment component, when spraying powder on the cable, the inclination angles of the powder spraying component and the recovery component are adjusted according to the inclination angle of the cable, and then the cable is passed through the powder spraying component. The control host is used to start the air source device and the powder pump, so that the powder spraying component can spray powder on the cable, and the excess powder sprayed will be recovered by the recovery component. Such a setting can not only spray powder on the inclined cable, but also recover the excess powder sprayed. Description of the Drawings
[0019] Figure 1 It is a three-dimensional structure schematic diagram of the present utility model;
[0020] Figure 2 It is a structure schematic diagram of the present utility model with a powder box;
[0021] Figure 3 It is a structure schematic diagram of the present utility model with a recovery component;
[0022] Figure 4 It is a structure schematic diagram of the present utility model with a powder spraying component;
[0023] Figure 5 For the present utility model Figure 3 Enlarged view of the structure of part A.
[0024] Main Symbol Explanation:
[0025] 1. Control host; 2. Powder cartridge; 3. Control panel; 4. Powder suction pipe; 5. Powder pump; 601. Powder spraying cartridge; 602. Powder spraying gun; 701. Fixed bracket; 702. Recovery cylinder; 801. First support plate; 802. Rotating rod; 803. Second support plate; 9. Limit ring; 10. Powder pipe; 11. Recovery pipe; 12. Protection plate; 13. Vibration motor; 14. Bottom plate; 15. Lifting column; 16. Third support plate; 17. Fourth support plate; 18. Threaded rod; 19. Nut; 20. Fifth support plate. Detailed implementation manner
[0026] Next, in combination with the drawings and specific implementation manners, the present utility model will be further described. It should be noted that, on the premise of non-conflict, the following-described embodiments or technical features can be arbitrarily combined to form new embodiments.
[0027] Please combine Figures 1 - 5 , an inclined powder spraying wire-passing device in this embodiment includes a control host 1. Inside the control host 1, there is a powder cartridge 2. On the top of the control host 1, there is a control panel 3. On one side of the control host 1, there is a powder suction pipe 4 with one end extending into the powder cartridge 2. At one end of the powder suction pipe 4, there is a powder pump 5. On one side of the powder pump 5, there is a gas source device, and the gas source device can be a gas pump or other devices. The air inlet end of the powder pump 5 is connected to the gas source device. On one side of the control host 1, there is a powder spraying assembly for spraying powder on the cable. At the bottom of the powder spraying assembly, there is a recovery assembly for recovering the excess powder. At the bottom of the recovery assembly, there is an adjustment assembly for adjusting the inclination angle of the powder spraying assembly. Pass the cable through the powder spraying assembly, and use the control panel 3 of the control host 1 to make the powder pump 5 input the powder onto the powder spraying assembly for powder spraying. The recovery assembly can recover the sprayed powder, and the adjustment assembly can adjust the powder spraying assembly according to the inclination degree of the cable.
[0028] Combined with Figure 1 , Figure 3 and Figure 4 , the powder spraying assembly includes a powder spraying cartridge 601 arranged on one side of the control host 1 and powder spraying guns 602 arranged on both sides of the powder spraying cartridge 601. The powder spraying ends of the two powder spraying guns 602 both penetrate into the powder spraying cartridge 601. At the bottom of the powder spraying cartridge 601, there is a collection port. On both sides of the powder spraying cartridge 601, there are wire-passing holes. Limit rings 9 are fixedly installed on both wire-passing holes. The powder inlet ends of the two powder spraying guns 602 are fixedly communicated with powder pipes 10. Both powder pipes 10 are fixedly communicated with the powder outlet of the powder pump 5. Spraying powder inside the powder spraying cartridge 601 by the powder spraying guns 602 can prevent the powder from flying everywhere. Pass the cable through the limit rings 9, and the powder pump 5 makes the powder pass through the powder pipes 10 and enter the powder spraying guns 602 to perform powder spraying operations on the cable.
[0029] Combined with Figures 1 - 4, the recycling component includes a fixing frame 701 fixedly installed at the bottom of the powder spraying cartridge 601 and a recycling cylinder 702 arranged inside the fixing frame 701. The recycling cylinder 702 is arranged in a quadrangular pyramid shape. One end of the recycling cylinder 702 is fixedly connected to a recycling pipe 11 whose one end penetrates through the control host 1 and extends into the powder cartridge 2. One side of the recycling cylinder 702 is fixedly connected to the bottom of the powder spraying cartridge 601. Protection plates 12 are fixedly installed on multiple surfaces of the fixing frame 701. A vibration motor 13 is fixedly installed on one side of the fixing frame 701. Cross-shaped wire fixing frames are fixedly installed on both sides of the fixing frame 701. The vibration motor 13 will vibrate the fixing frame 701 and the recycling cylinder 702, so that the powder on the inner wall of the powder spraying cartridge 601 falls into the recycling cylinder 702 for recycling.
[0030] Combined with Figure 1 , Figure 3 and Figure 5 , the adjustment component includes two first support plates 801 fixedly installed on one side of the bottom protection plate 12, a rotating rod 802 rotatably installed between the two first support plates 801, and two second support plates 803 rotatably matched with the rotating rod 802. One side of the two second support plates 803 is fixedly installed with a bottom plate 14. One side of the bottom plate 14 is fixedly installed with a lifting column 15. A moving component is arranged at the bottom of the lifting column 15. Two third support plates 16 are fixedly installed on one side of the bottom plate 14. A fourth support plate 17 arranged in a "C" shape is rotatably installed between the two third support plates 16. One side of the fourth support plate 17 is provided with a threaded rod 18 that penetrates through the fourth support plate 17. A nut 19 is threadedly sleeved on the threaded rod 18. One end of the threaded rod 18 is fixedly installed with a rotating block provided with a rotating hole. Rotating blocks are rotatably installed on both sides of the rotating block and are fixedly installed with fifth support plates 20 adjacent to the protection plate 12. Rotating the threaded rod 18 can adjust the position of the nut 19, so that the threaded rod 18 supports the recycling component and adjusts the inclination angle of the powder spraying component. The lifting column 15 can move the powder spraying component, the recycling component and the adjustment component up and down as a whole.
[0031] The implementation principle of an inclined powder spraying wire passing device in an embodiment of this application is as follows: When spraying powder on wires and cables produced obliquely, start the lifting column 15 to adjust the powder spraying box 601 to a suitable height, and then rotate the threaded rod 18. In this way, the nut 19 will play a role in limiting and supporting the threaded rod 18. When the threaded rod 18 rises or falls, the inclination angle of the fixing frame 701 will be adjusted, so that the inclination angle of the powder spraying box 601 will also be adjusted. After adjusting the inclination angle of the powder spraying box 601 according to the inclination angle of the wire and cable, pass the wire and cable through the two limiting rings 9 of the powder spraying box 601, and use the control panel 3 to start the air source merger and the powder pump 5, so that the powder pump 5 sends the powder into the interior of the powder spraying gun 602 through the powder pipe 10 to spray powder on the wire and cable. The excess powder ejected will fall from the inner wall of the powder spraying box 601 into the interior of the recovery cylinder 702 under the vibration of the vibration motor 13, and the continuous vibration will make the powder re-enter the interior of the powder box 2 through the recovery pipe 11 to complete the cycle. Such a setting can not only spray powder on the wire and cable produced obliquely, but also recover the excess ejected powder.
[0032] The above implementation manners are only the preferred implementation manners of the present utility model, and cannot be used to limit the protection scope of the present utility model. Any non-substantial changes and substitutions made by those skilled in the art on the basis of the present utility model belong to the protection scope required by the present utility model.
Claims
1. An inclined powder spraying line passing device, comprising a control host (1), characterized in that: A powder box (2) is provided inside the control host (1), a control panel (3) is provided on the top of the control host (1), a powder suction tube (4) with one end extending into the powder box (2) is installed on one side of the control host (1), a powder pump (5) is installed on one end of the powder suction tube (4), an air source device is provided on one side of the powder pump (5), and an air inlet end of the powder pump (5) is connected to the air source device, a powder spraying component for spraying powder on cables is provided on one side of the control host (1), a recovery component for recovering excess powder is provided at the bottom of the powder spraying component, and an adjustment component for adjusting the inclination angle of the powder spraying component is provided at the bottom of the recovery component.
2. The inclined powder spraying line passing device according to claim 1, characterized in that: The powder spraying assembly comprises a powder spraying box (601) arranged on one side of the control host (1) and powder spraying guns (602) arranged on both sides of the powder spraying box (601), the powder spraying ends of the two powder spraying guns (602) both penetrate into the interior of the powder spraying box (601), and a collecting port is opened at the bottom of the powder spraying box (601).
3. The inclined powder spraying line passing device according to claim 2, characterized in that: Both sides of the powder spray box (601) are provided with wire holes, and limit rings (9) are fixedly installed on the two wire holes. The powder inlet ends of the two powder spray guns (602) are fixedly connected to powder pipes (10), and the two powder pipes (10) are fixedly connected to the powder outlet of the powder pump (5).
4. The inclined powder spraying line passing device according to claim 2, characterized in that: The recovery component comprises a fixing frame (701) fixedly mounted on the bottom of the powder spray box (601) and a recovery tube (702) arranged inside the fixing frame (701); the recovery tube (702) is arranged in a quadrangular pyramid shape; one end of the recovery tube (702) is fixedly connected to a recovery pipe (11) having one end penetrating the control host (1) and extending to the inside of the powder spray box (2); one side of the recovery tube (702) is fixedly connected to the bottom of the powder spray box (601); a protective plate (12) is fixedly mounted on multiple surfaces of the fixing frame (701); a vibration motor (13) is fixedly mounted on one side of the fixing frame (701); and a tic-tac-toe wire fixing frame is fixedly mounted on both sides of the fixing frame (701).
5. The inclined powder spraying line passing device according to claim 4, characterized in that: The adjustment assembly comprises two first support plates (801) fixedly mounted on one side of the bottom protection plate (12), a rotating rod (802) rotatably mounted between the two first support plates (801), and two second support plates (803) rotatably matched with the rotating rod (802), a bottom plate (14) being fixedly mounted on one side of the two second support plates (803), a lifting column (15) being fixedly mounted on one side of the bottom plate (14), and a moving assembly being provided at the bottom of the lifting column (15).
6. The inclined powder spraying line passing device according to claim 5, characterized in that: On one side of the bottom plate (14), two third support plates (16) are fixedly installed. A fourth support plate (17) arranged in a "C" shape is rotatably installed between the two third support plates (16). On one side of the fourth support plate (17), there is a threaded rod (18) with one end passing through the fourth support plate (17). A nut (19) is threadedly sleeved on the threaded rod (18). One end of the threaded rod (18) is fixedly installed with a rotating block provided with a rotating hole. On both sides of the rotating block, fifth support plates (20) fixedly installed with the adjacent protection plate (12) are rotatably installed.
Citation Information
Patent Citations
A rapid powder spraying device for cable processing
CN215141071U