Hardware stamping die capable of preventing waste blockage

By designing automatic mold release components and elastic components in hardware stamping molds, the problem of difficulty in cleaning large pieces of metal waste is solved, automatic mold release and waste ejection is achieved, processing accuracy is improved and labor costs are saved.

CN222985557UActive Publication Date: 2025-06-17SHENZHEN SANMU MOLD CO LTD
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Patent Information

Application Number
CN202422163248.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-17
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

When existing hardware stamping molds work with high density and heavy materials, it is difficult for wind to clean large pieces of metal waste, causing waste to clog the mold and affect the processing accuracy of parts.

Method used

A waste-proof blockage hardware stamping mold including the upper mold and the lower mold is designed. It adopts an automatic mold release assembly and an elastic component. The automatic mold release assembly automatically releases the finished parts through a demolding spring, and the elastic component bounces the waste away through an electric telescopic rod.

Benefits of technology

Automatic mold release after stamping is completed, saving labor costs, and preventing waste from clogging the mold by flashing waste, improving the processing accuracy of parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hardware stamping die capable of preventing waste blockage, which belongs to the technical field of hardware stamping dies and comprises an upper die and a lower die, a lower die base plate is fixedly mounted at the center of the upper surface of the lower die, and an automatic demoulding component is fixedly mounted in the lower die base plate. Meanwhile, elastic assemblies used for ejecting waste are symmetrically hinged to the two sides in the lower die base plate, a cavity is formed in the center in the upper die, a compaction assembly is slidably installed in the cavity, an annular punch is fixedly installed on the lower surface of the upper die and corresponds to the automatic demolding assembly, and the compaction assembly is connected into the annular punch in a sleeved mode; the lower end of the upper die is sleeved with an upper die base plate, the upper die base plate corresponds to the lower die base plate, and the upper die base plate is sleeved with the outer side of the annular punch. During use, a stamped part can be automatically demolded through the automatic demolding assembly, manual labor is saved, waste remaining after stamping can be conveniently bounced away through the elastic assembly, and the stamping efficiency is improved. The die is prevented from being blocked by wastes.
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Description

Technical Field

[0001] The utility model specifically relates to a hardware stamping die for preventing waste material blockage, belonging to the technical field of hardware stamping dies. Background Art

[0002] Stamping refers to a processing method in which an external force is applied to materials such as plates and pipes by a press and a die to deform or cut them to obtain the required part shape. According to the required part shape, different stamping dies need to be selected. During stamping processing, a lot of waste materials are usually generated. If these waste materials are blocked in the die, it will affect the accuracy of subsequent stamped parts. Therefore, it is necessary to clean up the waste materials generated after stamping in time. In the existing stamping dies, the waste materials usually need to be manually taken out, which is quite laborious.

[0003] For example, the publication number is: CN221086888U, a hardware stamping die for preventing waste material blockage. This utility model discloses a hardware stamping die for preventing waste material blockage, which relates to the technical field of hardware stamping dies and includes a hardware stamping die assembly. A waste material blockage prevention assembly is arranged on the side of the hardware stamping die assembly, which solves the problem that during stamping, blockage is likely to occur at the aperture and fine structures due to the generated metal chips, not only making the die unable to be used normally. It realizes that by pushing the movable long plate to drive the fixed plate, the suction fan is moved close to the lower die, and then the wind blown out by starting the suction fan passes through the air collecting hood and blows onto the lower die, which can blow off the waste chips on the surface of the lower die, avoiding the situation that the waste chips are blocked and damage the die core. And a replacement mechanism is provided, which can fix the lower die through the tightening rods on both sides of the lower die with fixing nuts, and can adjust the blowing direction of the suction fan by rotating the through rod by replacing different lower dies, and fix it with screws, or start the electric telescopic rod to drive the suction fan to move up and down.

[0004] However, during use, when the material used in production has a large density and heavy mass, the waste materials cannot be blown up by relying on wind power. At the same time, according to different processed parts, the generated waste materials are also different. When large metal waste materials are generated, the wind power cannot discharge them, which is not convenient for use. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a hardware stamping die for preventing waste material blockage in view of the deficiencies of the prior art, so as to achieve the purpose of automatically demolding the finished parts after stamping, saving labor costs, and at the same time, the generated waste materials can be ejected after processing.

[0006] The present utility model achieves the above object through the following technical solutions. A hardware stamping die for preventing waste material blockage includes an upper die and a lower die. A lower die backing plate is fixedly installed at the center of the upper surface of the lower die. An automatic demolding component is fixedly installed inside the lower die backing plate. At the same time, elastic components for ejecting waste material are symmetrically hinged on both sides inside the lower die backing plate. A cavity is opened at the center of the upper die. A compaction component is slidably installed inside the cavity. An annular punch is fixedly installed on the lower surface of the upper die. The annular punch corresponds to the automatic demolding component. The compaction component is sleeved inside the annular punch. An upper die backing plate is sleeved at the lower end of the upper die. The upper die backing plate corresponds to the lower die backing plate. The upper die backing plate is sleeved outside the annular punch. When in use, through the automatic demolding component, it is convenient to automatically demold the produced finished product after stamping processing, saving labor costs. Then, through the elastic component, it is convenient to eject the waste material generated after processing. Through the compaction component, it is convenient to compact and flatten the material to prevent accidental deformation of the material during the stamping process.

[0007] Preferably, in order to facilitate the alignment of the upper die and the lower die, positioning columns are fixedly installed on the upper surface of the lower die in a linear array. Positioning holes are linearly arrayed and penetrated through the surface of the upper die. The positioning holes are slidably connected to the positioning columns.

[0008] Preferably, in order to facilitate the upper die backing plate and the lower die backing plate to always remain in contact during stamping, sleeves are fixedly installed on the lower end of the upper die in a circumferential array. A sliding column is slidably connected inside the sleeve. One end of the sliding column is fixedly installed on the upper end of the upper die backing plate. A backing plate spring is connected around the outside of the sleeve. The upper and lower ends of the backing plate spring are fixedly connected to the upper die and the upper die backing plate respectively.

[0009] Preferably, in order to facilitate the automatic demolding of the finished product after processing, the automatic demolding component includes a demolding spring. The lower end of the demolding spring is fixedly connected to the lower die backing plate. The upper end of the demolding spring is fixedly connected to a demolding block.

[0010] Preferably, in order to facilitate the ejection of the waste material generated after stamping, the elastic component includes an electric telescopic rod. A transmission block is fixedly installed at the output end of the electric telescopic rod. A U-shaped notch is penetrated through one side of the transmission block. A connecting block is clamped inside the U-shaped notch. The other end of the connecting block is fixedly connected to a spring-up frame.

[0011] Preferably, in order to facilitate the vertical relative movement of the cylindrical punch head, the compaction component includes a cylindrical punch head. The cylindrical punch head is sleeved inside the annular punch. Connecting rods are fixedly installed on the upper end of the cylindrical punch head in a circumferential array. The connecting rods penetrate through the upper die and extend into the cavity.

[0012] Preferably, in order to ensure that the cylindrical punch always presses the material during stamping, a sliding block is fixedly installed at the other end of the connecting rod. The sliding block is slidably installed in the cavity. A compaction spring is fixedly connected to the upper end of the sliding block, and the other end of the compaction spring is fixedly connected to the upper die. A sliding rod is fixedly installed at the center of the sliding block.

[0013] Preferably, in order to facilitate the fixed connection between the connecting column and the pressurizing device, a connecting column is fixedly installed at the center of the upper end of the upper die. Threaded holes are circumferentially and arrayedly formed through the upper end of the connecting column, and a sliding hole is formed through the center of the connecting column. The sliding rod is slidably installed in the sliding hole.

[0014] The beneficial effects of the present utility model are as follows: during use, through the automatic demoulding assembly, it is convenient to automatically demould the processed and formed parts, saving labor costs. Then, through the elastic force assembly, it is convenient to eject the waste materials generated after stamping to prevent the waste materials from blocking the die and affecting the machining accuracy of the parts. Description of the Drawings

[0015] Figure 1 is the overall structural schematic diagram of the present utility model;

[0016] Figure 2 is the partial cross-sectional structural schematic diagram of the lower die of the present utility model;

[0017] Figure 3 is the partial cross-sectional structural schematic diagram of the automatic demoulding assembly of the present utility model;

[0018] Figure 4 is the structural schematic diagram of the elastic force assembly of the present utility model;

[0019] Figure 5 is the structural schematic diagram of the upper die backing plate of the present utility model

[0020] Figure 6 is the structural schematic diagram of the upper die and the compaction assembly of the present utility model;

[0021] Figure 7 is the partial cross-sectional structural schematic diagram of the upper die of the present utility model;

[0022] Figure 8 is the structural schematic diagram of the compaction assembly of the present utility model.

[0023] In the figure: 1. Upper die; 2. Lower die; 3. Lower die backing plate; 4. Automatic demoulding assembly; 401. Demoulding spring; 402. Demoulding block; 5. Elastic force assembly; 501. Electric telescopic rod; 502. Transmission block; 503. Connecting block; 504. Bouncing frame; 6. Compacting assembly; 601. Cylindrical punch head; 602. Connecting rod; 603. Sliding block; 604. Compacting spring; 605. Sliding rod; 7. Ring punch; 8. Upper die backing plate; 9. Positioning post; 10. Positioning hole; 11. Sleeve; 12. Sliding post; 13. Backing plate spring; 14. Connecting post; 15. Sliding hole. Detailed implementation mode

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Please refer to Figures 1 - 8 As shown, a hardware stamping die for preventing waste blockage includes an upper die 1 and a lower die 2. A lower die backing plate 3 is fixedly installed at the center of the upper surface of the lower die 2. An automatic demoulding assembly 4 is fixedly installed inside the lower die backing plate 3 to facilitate the automatic demoulding of the produced parts. At the same time, elastic force assemblies 5 for ejecting waste are symmetrically hinged on both sides inside the lower die backing plate 3 to facilitate the ejection of the waste generated after stamping. A cavity is opened at the center of the upper die 1, and a compacting assembly 6 is slidably installed inside the cavity to facilitate the continuous compaction of the material during stamping to prevent accidental deformation of the material. A ring punch 7 is fixedly installed on the lower surface of the upper die 1. The ring punch 7 corresponds to the automatic demoulding assembly 4. The compacting assembly 6 is sleeved inside the ring punch 7. The lower end of the upper die 1 is sleeved with an upper die backing plate 8. The upper die backing plate 8 corresponds to the lower die backing plate 3. The upper die backing plate 8 is sleeved outside the ring punch 7.

[0026] Such as Figures 2 - 5As shown, positioning posts 9 are fixedly installed on the upper surface of the lower die 2 in a linear array. Positioning holes 10 are linearly arrayed and penetrated through the surface of the upper die 1. The positioning holes 10 are slidably connected to the positioning posts 9, so as to ensure that the relative positions of the upper die 1 and the lower die 2 always remain consistent. At the lower end of the upper die 1, sleeves 11 are fixedly installed in a circumferential array. A sliding post 12 is slidably connected inside the sleeve 11. One end of the sliding post 12 is fixedly installed at the upper end of the upper die backing plate 8. A backing plate spring 13 is connected around the outside of the sleeve 11. The upper and lower ends of the backing plate spring 13 are respectively fixedly connected to the upper die 1 and the upper die backing plate 8, so as to ensure that the upper die backing plate 8 always fits with the lower die backing plate 3 during stamping, thereby clamping the material to prevent displacement. The automatic demoulding assembly 4 includes a demoulding spring 401. The lower end of the demoulding spring 401 is fixedly connected to the lower die backing plate 3, and the upper end of the demoulding spring 401 is fixedly connected to a demoulding block 402, so as to automatically demould the parts generated after stamping. The elastic force assembly 5 includes an electric telescopic rod 501 to provide driving force for the elastic force assembly 5. The output end of the electric telescopic rod 501 is fixedly installed with a transmission block 502. A U-shaped notch is penetrated through one side of the transmission block 502. A connecting block 503 is clamped in the U-shaped notch. The other end of the connecting block 503 is fixedly connected to a pop-up frame 504, so as to drive the connecting block 503 to move through the movement of the transmission block 502, and then drive the pop-up frame 504 to pop up through the movement of the connecting block 503, so as to pop up the waste material.

[0027] As Figures 6 - 8 shown, the compaction assembly 6 includes a cylindrical pressing head 601. The cylindrical pressing head 601 is sleeved inside the annular punch 7. At the upper end of the cylindrical pressing head 601, connecting rods 602 are fixedly installed in a circumferential array. The connecting rods 602 penetrate through the upper die 1 and extend into the cavity. The other ends of the connecting rods 602 are fixedly installed with sliding blocks 603. The sliding blocks 603 are slidably installed in the cavity. The upper end of the sliding block 603 is fixedly connected to a compaction spring 604. The other end of the compaction spring 604 is fixedly connected to the upper die 1, so as to ensure that the cylindrical pressing head 601 always compacts the material during stamping to prevent the material from moving and accidentally deforming. A sliding rod 605 is fixedly installed at the center of the sliding block 603. A connecting column 14 is fixedly installed at the center of the upper end of the upper die 1. Threaded holes are penetrated through the upper end of the connecting column 14 in a circumferential array. A sliding hole 15 is penetrated through the center of the connecting column 14. The sliding rod 605 is slidably installed in the sliding hole 15.

[0028] During use, first fixedly connect the connecting column 14 to the pressurizing device. Before stamping, the staff first place the stamping material on the lower die backing plate 3, and then start the pressurizing device to provide pressure for this die to start stamping. As the upper die 1 moves, the cylindrical punch 601, the annular punch 7, and the upper die backing plate 8 first contact the surface of the material. Subsequently, the cylindrical punch 601 firmly presses against the center position of the material, and the upper die backing plate 8 firmly compacts the periphery of the material to prevent displacement and accidental deformation of the material during stamping. Then, the annular punch 7 presses against the die-lifting block 402 and continues to move downward. Finally, the material is cut and deformed by stamping. After stamping is completed, the upper die 1 is lifted upward, and the die-lifting block 402 also bounces upward under the action of the die-lifting spring 401, ejecting the part after stamping to complete the demoulding. Subsequently, the electric telescopic rod 501 drives the transmission block 502 to move, and the transmission block 502 drives the connecting block 503 to deflect at an angle. Since the connecting block 503 is fixedly connected to the bouncing frame 504, the bouncing frame 504 also deflects at an angle along with the connecting block 503, thereby realizing the ejection of the waste material.

[0029] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.

[0030] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A metal stamping die that prevents waste from clogging, characterized in that: The invention comprises an upper mould (1) and a lower mould (2), wherein a lower mould pad (3) is fixedly mounted at the centre of the upper surface of the lower mould (2), an automatic demoulding component (4) is fixedly mounted inside the lower mould pad (3), and elastic components (5) for ejecting waste materials are symmetrically hinged on both sides of the lower mould pad (3), a cavity is opened at the centre of the interior of the upper mould (1), a compaction component (6) is slidably mounted inside the cavity, an annular punch (7) is fixedly mounted on the lower surface of the upper mould (1), the annular punch (7) corresponds to the automatic demoulding component (4), the compaction component (6) is sleeved in the annular punch (7), an upper mould pad (8) is sleeved at the lower end of the upper mould (1), the upper mould pad (8) corresponds to the lower mould pad (3), and the upper mould pad (8) is sleeved on the outer side of the annular punch (7).

2. The metal stamping die for preventing waste clogging as claimed in claim 1, characterized in that: Positioning posts (9) are fixedly installed in a linear array on the upper surface of the lower mold (2), and positioning holes (10) are opened through the surface of the upper mold (1) in a linear array, and the positioning holes (10) are slidably connected to the positioning posts (9).

3. The metal stamping die for preventing waste clogging as claimed in claim 1, characterized in that: A sleeve (11) is fixedly installed at the lower end of the upper mold (1) in a circular array, a sliding column (12) is slidably connected inside the sleeve (11), one end of the sliding column (12) is fixedly installed on the upper end of the upper mold pad (8), and a pad spring (13) is circumferentially connected to the outer side of the sleeve (11), and the upper and lower ends of the pad spring (13) are respectively fixedly connected to the upper mold (1) and the upper mold pad (8).

4. The metal stamping die for preventing waste clogging as claimed in claim 1, characterized in that: The automatic demoulding component (4) comprises a demoulding spring (401), the lower end of the demoulding spring (401) is fixedly connected to the lower mold pad (3), and the upper end of the demoulding spring (401) is fixedly connected to the demoulding module (402).

5. The metal stamping die for preventing waste clogging as claimed in claim 1, characterized in that: The elastic component (5) comprises an electric telescopic rod (501), a transmission block (502) is fixedly mounted on the output end of the electric telescopic rod (501), a U-shaped notch is penetrated through one side of the transmission block (502), a connecting block (503) is clamped in the U-shaped notch, and the other end of the connecting block (503) is fixedly connected to a pop-up frame (504).

6. The metal stamping die for preventing waste clogging as claimed in claim 1, characterized in that: The compacting assembly (6) comprises a cylindrical pressing head (601), wherein the cylindrical pressing head (601) is sleeved inside the annular punch (7), and a connecting rod (602) is fixedly mounted on the upper end of the cylindrical pressing head (601) in a circular array, and the connecting rod (602) passes through the upper mold (1) and extends into the cavity.

7. The metal stamping die for preventing waste clogging as claimed in claim 6, characterized in that: A sliding block (603) is fixedly installed on the other end of the connecting rod (602), and the sliding block (603) is slidably installed in the cavity. A compression spring (604) is fixedly connected to the upper end of the sliding block (603), and the other end of the compression spring (604) is fixedly connected to the upper mold (1). A sliding rod (605) is fixedly installed at the axis of the sliding block (603).

8. The metal stamping die for preventing waste clogging as claimed in claim 7, characterized in that: A connecting column (14) is fixedly installed at the center of the upper end of the upper mold (1), and threaded holes are opened through the upper end of the connecting column (14) in a circular array. A sliding hole (15) is opened through the axis of the connecting column (14), and the sliding rod (605) is slidably installed in the sliding hole (15).

Citation Information

Patent Citations

  • Hardware stamping die capable of preventing waste blockage

    CN221086888U