Assembly detection mechanism
By designing an assembly and detection mechanism including lifting mechanism, assembly mechanism, fixing mechanism, adsorption mechanism, connecting block, connecting seat and pressure sensor, the high cost, low efficiency and low precision caused by manual assembly in industrial production is solved, and the automated assembly and inspection of workpieces is realized, and the production efficiency and yield rate are improved.
Patent Information
- Application Number
- CN202421748938.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-23
AI Technical Summary
In existing industrial production, product assembly relies on manual operations, resulting in high costs, low efficiency, poor accuracy, and prone to incomplete assembly problems, affecting yield rates and lack of competitiveness.
Design an assembly and testing mechanism, including a lifting mechanism, assembly mechanism, fixing mechanism, adsorption mechanism, connecting block, connecting seat and pressure sensor, to ensure accurate fixing and testing of workpieces through automated assembly and testing processes.
It realizes automatic assembly and inspection of workpieces, improves assembly accuracy and efficiency, reduces the cost of manual operation, ensures product yield, and improves the degree of automation of industrial production.
Smart Images

Figure CN222986179U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to automation equipment, in particular to an assembly detection mechanism. Background Art
[0002] With the development of the times, industrial production technology is also developing rapidly, and automated equipment has been increasingly used in industrial production. At present, products are usually operated manually, which is not only costly, but also inefficient and has poor assembly accuracy. In addition, products are sometimes not assembled properly during the assembly process, which is not conducive to improving the yield rate. It lacks competitiveness in the industrial field that emphasizes cost reduction and efficiency improvement, and is not conducive to large-scale promotion and industrialized production. Utility Model Content
[0003] In order to overcome the above defects, the utility model provides an assembly detection mechanism, which has the advantage of high automation.
[0004] The technical solution adopted by the utility model to solve its technical problems is: an assembly detection mechanism, comprising: a lifting mechanism, an assembling mechanism, a fixing mechanism, an adsorption mechanism, a connecting block, a connecting seat and a pressure sensor, the connecting seat is fixed to the moving end of the lifting mechanism, the connecting block is fixed to the top of the adsorption mechanism, the connecting block is slidably connected to the side of the connecting seat in the vertical direction, a limiting block is arranged on the connecting seat, a limiting groove is arranged on the side wall of the connecting block, the first end of the limiting block can extend into the limiting groove, the first end of the limiting block can abut against any one of the upper wall and the lower wall of the limiting groove, the assembling mechanism and the fixing mechanism are fixed to the connecting seat above the adsorption mechanism, the pressure sensor is fixed to the second end of the limiting block, and the pressure sensor is fixed to the pressure sensor. The detection end of the force sensor is connected to the top of the adsorption mechanism through a connecting rod. The assembly mechanism is provided with an assembly end capable of pushing the workpiece in the vertical direction. The fixing mechanism is provided with a pushing end capable of pushing the connecting block in the vertical direction. The assembly mechanism, the fixing mechanism, the adsorption mechanism, the connecting block, the connecting seat and the pressure sensor can move back and forth in the vertical direction under the drive of the lifting mechanism. The bottom end of the adsorption mechanism can adsorb the workpiece. The workpiece adsorbed on the adsorption mechanism can be separated from the adsorption mechanism under the drive of the assembly mechanism and then fixed at the installation position. The connecting block can move downward under the drive of the fixing mechanism until the first end of the limit block abuts against the upper wall of the limit groove. The bottom end of the adsorption mechanism can squeeze the workpiece under the drive of the lifting mechanism.
[0005] Optionally, the assembly mechanism includes a first cylinder and a first pressure block. The first cylinder is fixed to the side of the connecting seat, and the first pressure block is fixed to the cylinder rod of the first cylinder. The first pressure block is the assembly end of the assembly mechanism. The first pressure block can move back and forth in the vertical direction under the drive of the first cylinder, and the bottom end of the first pressure block is opposite to the workpiece adsorbed on the adsorption mechanism.
[0006] Optionally, the adsorption mechanism includes a suction cup seat and a suction cup. A gas pipeline is provided inside the suction cup seat. The suction cup is fixed to the bottom end of the suction cup seat. The first end of the gas pipeline is connected to a vacuum generator, and the second end of the gas pipeline is connected to the suction cup.
[0007] Optionally, the middle of the limit block is connected to the connecting seat by a first bolt. The first end of the connecting rod is fixed to the detection end of the pressure sensor, and the second end of the connecting rod is fixed to the top end of the suction cup seat.
[0008] Optionally, it further includes a slide rail. The slide rail is fixed to the side of the connecting seat. The connecting block is slidably connected to the slide rail. The top end of the connecting block is detachably connected to a second pressing block by a second bolt.
[0009] Optionally, the fixing mechanism includes a second cylinder and a pressing rod. The second cylinder is fixed to the top of the connecting seat. The pressing rod is fixed to the cylinder rod of the second cylinder. A through hole is provided in the top of the connecting seat. The pressing rod can pass through the through hole. The pressing rod is the pushing end of the fixing mechanism. The pressing rod can move back and forth in the vertical direction under the drive of the second cylinder, and the bottom end of the pressing rod can squeeze the top end of the second pressing block.
[0010] Optionally, the lifting mechanism is an electric lead screw. The electric lead screw is powered by a servo motor. The pressure sensor is a resistive pressure sensor.
[0011] Optionally, it further includes a compression spring. A first positioning port is provided at the bottom end of the connecting seat, and a second positioning port is provided at the top end of the suction cup seat. The first positioning port and the second positioning port are coaxial. The two ends of the compression spring are respectively connected to the first positioning port and the second positioning port.
[0012] Optionally, it further includes a positioning pin. The positioning pin is vertically fixed to the bottom end of the suction cup seat.
[0013] The beneficial technical effects of the present utility model are as follows: The assembly and detection mechanism includes a lifting mechanism, an assembly mechanism, a fixing mechanism, an adsorption mechanism, a connecting block, a connecting seat, and a pressure sensor. During use, first place the product on which the workpiece needs to be installed below the adsorption mechanism, with the installation position on the product directly facing the workpiece adsorbed on the adsorption mechanism. Then, the fixing mechanism pushes the connecting block downward until the first end of the limiting block abuts against the upper wall of the limiting groove. At this time, the connecting block and the adsorption mechanism are in a fixed state. Then, the adsorption mechanism with the adsorbed workpiece moves downward under the drive of the lifting mechanism until the workpiece approaches the installation position. Then, the assembly end of the assembly mechanism extends to push the workpiece away from the adsorption mechanism, and then continues to push the workpiece until the workpiece is fixed at the installation position, realizing the assembly of the workpiece. Then, the assembly mechanism and the fixing mechanism reset. At this time, due to the loss of the push of the fixing mechanism, the connecting block and the adsorption mechanism are in a sliding state, providing conditions for the detection of the pressure sensor. The adsorption mechanism descends a predetermined height under the drive of the lifting mechanism. When the workpiece is correctly fixed at the installation position, the bottom end of the adsorption mechanism can squeeze the workpiece. At this time, the pressure sensor can detect the pressure value when squeezing the workpiece. When the pressure value meets the standard value, it is determined that the workpiece is fixed accurately. When the workpiece is not accurately fixed at the installation position, the pressure sensor cannot detect the pressure value, or the detected pressure value does not conform to the standard value, then it is determined that the workpiece is not fixed accurately. Since the entire assembly and detection process is completed automatically, the degree of automation is high. It has the advantage of high automation degree. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a three-dimensional view of the whole machine of the present utility model;
[0015] Figure 2 is a front view of the whole machine of the present utility model;
[0016] Wherein:
[0017] 1. Lifting mechanism; 2. Fixing mechanism; 3. Connecting block; 4. Connecting seat; 5. Pressure sensor; 6. First cylinder; 7. First pressing block; 8. Suction cup seat; 9. Suction cup; 10. Limiting block; 11. Compression spring. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] In order to be able to more clearly understand the technical means of the present utility model and implement it in accordance with the content of the specification, the following combines the drawings and embodiments to further describe in detail the specific embodiments of the present utility model. The following embodiments are used to illustrate the present utility model but not to limit the scope of the present utility model.
[0019] This specific embodiment details the assembly and detection mechanism described in the present application, as shown in Figure 1 and Figure 2As shown in the figure, the assembly detection mechanism includes: a lifting mechanism 1, an assembly mechanism, a fixing mechanism 2, an adsorption mechanism, a connecting block 3, a connecting seat 4, and a pressure sensor 5. The connecting seat 4 is fixed to the moving end of the lifting mechanism 1. The connecting block 3 is fixed to the top of the adsorption mechanism. The connecting block 3 is slidably connected to the side of the connecting seat 4 in the vertical direction. A limiting block 10 is provided on the connecting seat 4. A limiting groove is formed on the side wall of the connecting block 3. The first end of the limiting block 10 can extend into the limiting groove, and the first end of the limiting block 10 can abut against either the upper wall or the lower wall of the limiting groove. The assembly mechanism and the fixing mechanism 2 are fixed to the connecting seat 4 above the adsorption mechanism. The pressure sensor 5 is fixed to the second end of the limiting block 10. The detection end of the pressure sensor 5 is connected to the top of the adsorption mechanism through a connecting rod. The assembly mechanism is provided with an assembly end that can push the workpiece in the vertical direction. The fixing mechanism 2 is provided with a pushing end that can push the connecting block 3 in the vertical direction. The assembly mechanism, the fixing mechanism 2, the adsorption mechanism, the connecting block 3, the connecting seat 4, and the pressure sensor 5 can move back and forth in the vertical direction under the drive of the lifting mechanism 1. The bottom end of the adsorption mechanism can adsorb the workpiece. The workpiece adsorbed on the adsorption mechanism can be pushed away from the adsorption mechanism by the assembly mechanism and then fixed at the installation position. The connecting block 3 can be pushed downward by the fixing mechanism 2 until the first end of the limiting block 10 abuts against the upper wall of the limiting groove. The bottom end of the adsorption mechanism can squeeze the workpiece under the drive of the lifting mechanism 1. During use, first place the product on which the workpiece needs to be installed below the adsorption mechanism, and the installation position on the product is directly opposite to the workpiece adsorbed on the adsorption mechanism. Then the fixing mechanism 2 pushes the connecting block 3 downward until the first end of the limiting block 10 abuts against the upper wall of the limiting groove. At this time, the connecting block 3 and the adsorption mechanism are in a fixed state. Then the adsorption mechanism with the adsorbed workpiece moves downward under the drive of the lifting mechanism 1 until the workpiece approaches the installation position. Then the assembly end of the assembly mechanism extends out to push the workpiece away from the adsorption mechanism, and then continues to push the workpiece until the workpiece is fixed at the installation position to complete the assembly of the workpiece. Then the assembly mechanism and the fixing mechanism 2 return to their original positions. At this time, due to the loss of the push of the fixing mechanism 2, the connecting block 3 and the adsorption mechanism are in a sliding state, providing conditions for the detection of the pressure sensor 5. The adsorption mechanism descends a predetermined height under the drive of the lifting mechanism 1. When the workpiece is correctly fixed at the installation position, the bottom end of the adsorption mechanism can squeeze the workpiece. At this time, the pressure sensor 5 can detect the pressure value when squeezing the workpiece. When the pressure value meets the standard value, it is judged that the workpiece is fixed accurately. When the workpiece is not accurately fixed at the installation position, the pressure sensor 5 cannot detect the pressure value, or the detected pressure value does not conform to the standard value, then it is judged that the workpiece is not fixed accurately. Since the entire assembly and detection process is completed automatically, the automation degree is high. It has the advantage of high automation degree.
[0020] Optionally, in this embodiment, the assembling mechanism includes a first cylinder 6 and a first pressing block 7. The first cylinder 6 is fixed to the side surface of the connecting seat 4, and the first pressing block 7 is fixed to the cylinder rod of the first cylinder 6. The first pressing block 7 is the assembling end of the assembling mechanism. The first pressing block 7 can move back and forth in the vertical direction under the drive of the first cylinder 6, and the bottom end of the first pressing block 7 faces the workpiece adsorbed on the adsorption mechanism.
[0021] Optionally, in this embodiment, the adsorption mechanism includes a suction cup seat 8 and a suction cup 9. A gas pipeline is provided inside the suction cup seat 8, and the suction cup 9 is fixed to the bottom end of the suction cup seat 8. The first end of the gas pipeline is connected to a vacuum generator, and the second end of the gas pipeline is connected to the suction cup 9.
[0022] Optionally, in this embodiment, the middle part of the limiting block 10 is connected to the connecting seat 4 through a first bolt. The first end of the connecting rod is fixed to the detection end of the pressure sensor 5, and the second end of the connecting rod is fixed to the top end of the suction cup seat 8. The adsorption mechanism is slidably connected to the connecting seat 4 through a connecting block 3. When the adsorption mechanism presses the workpiece, the force can be transmitted to the detection end of the pressure sensor 5 through the connecting rod fixed to the top of the adsorption mechanism.
[0023] Optionally, in this embodiment, it further includes a slide rail. The slide rail is fixed to the side surface of the connecting seat 4. The connecting block 3 is slidably connected to the slide rail, and a second pressing block is detachably connected to the top end of the connecting block 3 through a second bolt.
[0024] Optionally, in this embodiment, the fixing mechanism 2 includes a second cylinder and a pressing rod. The second cylinder is fixed to the top of the connecting seat 4, and the pressing rod is fixed to the cylinder rod of the second cylinder. A through hole is provided at the top of the connecting seat, and the pressing rod can pass through the through hole. The pressing rod is the pushing end of the fixing mechanism 2. The pressing rod can move back and forth in the vertical direction under the drive of the second cylinder, and the bottom end of the pressing rod can press the top end of the second pressing block.
[0025] Optionally, in this embodiment, the lifting mechanism 1 is an electric lead screw, and the electric lead screw is powered by a servo motor. The pressure sensor 5 is a resistive pressure sensor.
[0026] Optionally, in this embodiment, it further includes a compression spring 11. A first positioning port is provided at the bottom end of the connecting seat 4, and a second positioning port is provided at the top end of the suction cup seat 8. The first positioning port and the second positioning port are coaxial. The two ends of the compression spring 11 are respectively connected to the first positioning port and the second positioning port. The compression spring 11 can play a buffering role and reduce the impact force when the adsorption mechanism contacts the workpiece. When the adsorption mechanism presses the workpiece, the compression spring 11 can be completely compressed, thereby reducing the error generated when the pressure sensor 5 detects the pressure value.
[0027] Optionally, in this embodiment, it further includes a positioning pin. The positioning pin is vertically fixed to the bottom end of the suction cup seat 8. The positioning pin can play a positioning role to improve the assembly accuracy.
[0028] Using the assembly detection mechanism in this embodiment has the advantage of high automation degree.
Claims
1. An assembly detection mechanism, characterized in that: include: A lifting mechanism (1), an assembly mechanism, a fixing mechanism (2), an adsorption mechanism, a connecting block (3), a connecting seat (4) and a pressure sensor (5), wherein the connecting seat (4) is fixed to the movable end of the lifting mechanism (1), the connecting block (3) is fixed to the top of the adsorption mechanism, the connecting block (3) is slidably connected to the side of the connecting seat (4) in the vertical direction, a limiting block (10) is arranged on the connecting seat (4), a limiting groove is provided on the side wall of the connecting block (3), the first end of the limiting block (10) can extend into the limiting groove, the first end of the limiting block (10) can abut against any one of the upper wall and the lower wall of the limiting groove, the assembly mechanism and the fixing mechanism (2) are fixed to the connecting seat (4) and are located above the adsorption mechanism, the pressure sensor (5) is fixed to the second end of the limiting block (10), and the pressure sensor (5) is ) is connected to the top of the adsorption mechanism through a connecting rod, the assembly mechanism is provided with an assembly end capable of pushing the workpiece in the vertical direction, the fixing mechanism (2) is provided with a pushing end capable of pushing the connecting block (3) in the vertical direction, the assembly mechanism, the fixing mechanism (2), the adsorption mechanism, the connecting block (3), the connecting seat (4) and the pressure sensor (5) can move back and forth in the vertical direction under the drive of the lifting mechanism (1), the bottom end of the adsorption mechanism can adsorb the workpiece, the workpiece adsorbed on the adsorption mechanism can be separated from the adsorption mechanism under the drive of the assembly mechanism and then fixed to the installation position, the connecting block (3) can be moved downward under the drive of the fixing mechanism (2) until the first end of the limit block (10) abuts against the upper wall of the limit groove, and the bottom end of the adsorption mechanism can squeeze the workpiece under the drive of the lifting mechanism (1).
2. The assembly detection mechanism according to claim 1, characterized in that: The assembly mechanism comprises a first cylinder (6) and a first pressing block (7); the first cylinder (6) is fixed to the side of the connecting seat (4); the first pressing block (7) is fixed to the cylinder rod of the first cylinder (6); the first pressing block (7) is the assembly end of the assembly mechanism; the first pressing block (7) can move back and forth in the vertical direction under the drive of the first cylinder (6); the bottom end of the first pressing block (7) is directly opposite to the workpiece adsorbed on the adsorption mechanism.
3. The assembly detection mechanism according to claim 2, characterized in that: The adsorption mechanism comprises a suction cup seat (8) and a suction cup (9); a gas pipeline is provided inside the suction cup seat (8); the suction cup (9) is fixed to the bottom end of the suction cup seat (8); a first end of the gas pipeline is connected to a vacuum generator; and a second end of the gas pipeline is connected to the suction cup (9).
4. The assembly detection mechanism according to claim 3, characterized in that: The middle part of the limit block (10) is connected to the connecting seat (4) via a first bolt, the first end of the connecting rod is fixed to the detection end of the pressure sensor (5), and the second end of the connecting rod is fixed to the top end of the suction cup seat (8).
5. The assembly detection mechanism according to claim 4, characterized in that: It also comprises a slide rail, which is fixed to the side of the connecting seat (4), the connecting block (3) is slidably connected to the slide rail, and the top end of the connecting block (3) is detachably connected to a second pressing block via a second bolt.
6. The assembly detection mechanism according to claim 5, characterized in that: The fixing mechanism (2) comprises a second cylinder and a pressure rod, wherein the second cylinder is fixed to the top of the connecting seat (4), and the pressure rod is fixed to the cylinder rod of the second cylinder. A through hole is provided at the top of the connecting seat (4), and the pressure rod can pass through the through hole. The pressure rod is the pushing end of the fixing mechanism (2). The pressure rod can move back and forth in the vertical direction under the drive of the second cylinder, and the bottom end of the pressure rod can squeeze the top end of the second pressure block.
7. The assembly detection mechanism according to claim 1, characterized in that: The lifting mechanism (1) is an electric screw rod, which is powered by a servo motor, and the pressure sensor (5) is a resistive pressure sensor.
8. The assembly detection mechanism according to claim 3, characterized in that: It also includes a compression spring (11), the bottom end of the connecting seat (4) is provided with a first positioning opening, the top end of the suction cup seat (8) is provided with a second positioning opening, the first positioning opening and the second positioning opening are coaxial, and the two ends of the compression spring (11) are respectively connected to the first positioning opening and the second positioning opening.
9. The assembly detection mechanism according to claim 3, characterized in that: It also includes a positioning pin, which is vertically fixed to the bottom end of the suction cup seat (8).