Belleville spring corner deburring device

By designing a device including a base plate, a fixing plate, a rotating block, a grinding wheel and a grinding rod, the problem of difficulty in removing the corner burrs of the disc spring in the prior art is solved, and efficient deburring of the disc spring gap and surface is achieved, and suitable for springs of various shapes.

CN222986516UActive Publication Date: 2025-06-17TIANJIN JINXINCHANG METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202421764489.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-24
Publication Date
2025-06-17
Estimated Expiration
2034-07-24

AI Technical Summary

Technical Problem

The prior art is difficult to effectively remove corner burrs of disc springs, especially suitable for flat butterfly springs, resulting in limited practicality of the device.

Method used

A device including a base plate, a fixing plate, a rotating block, a grinding wheel and a grinding rod is designed. The rotation and adjustment of the grinding wheel and a grinding rod is realized through belt transmission and motor drive, which is suitable for removing gaps and surface burrs of the disc spring.

Benefits of technology

The device can remove burrs from the disc springs stably and efficiently, and is suitable for circular and butterfly springs, improving the practicality and scope of application of the device.

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Abstract

The utility model provides a belleville spring corner deburring device, and relates to the field of deburring, the belleville spring corner deburring device comprises a bottom plate, the centers of the two sides of the top of the bottom plate are both provided with fixing plates, and the sides, close to each other, of the two fixing plates are both provided with rotating blocks; the fixing piece is arranged to support the rotating column, the rotating column is used for supporting the grinding wheel, when the grinding wheel rotates, gaps of a spring can be polished, so that burrs in the gaps are removed, the adjusting mechanism is arranged to provide a power source for rotation of the grinding wheel, burr removing work is conveniently carried out, and the working efficiency is improved. And meanwhile, the position of the grinding wheel can be adjusted so that different positions of the spring can be trimmed, the surface of the spring can be trimmed and surface burrs can be removed through the arrangement of the grinding rod, the grinding wheel and the grinding rod are matched so that the gaps and the surface of the spring can be subjected to burr removal operation, and the device is suitable for round springs and belleville springs and has high practicability.
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Description

Technical Field

[0001] The utility model belongs to the field of burr removal, and particularly relates to a device for removing burrs from the edges and corners of a disc spring. Background Art

[0002] A disc spring is a spring with a special shape. Its main characteristics are flat and disc-shaped, usually made of metal sheets or metal strips. Due to its flat shape, the disc spring can provide large elastic deformation in a limited space and is suitable for occasions with compact designs. Since disc springs are usually used in applications that require high precision and smooth surfaces, the presence of burrs may affect their function and lifespan. Therefore, dealing with burrs on disc springs is an important step to ensure their quality and performance.

[0003] According to application number: 202322726730.7, a device for removing burrs from the edges and corners of a spring is disclosed, which relates to the field of burr removal technology. It includes a base plate. A first support frame is fixedly connected to the upper right side of the base plate. A threaded rod is rotatably connected to the front side of the lower end of the first support frame. A moving block is threadedly connected to the threaded rod. A rotating motor is fixedly installed on the right side of the moving block through a motor seat. The output end of the rotating motor penetrates through the moving block and is fixedly connected to a clamping assembly. Among them, the clamping assembly includes a mounting plate. A connecting seat is fixedly connected to the left side of the mounting plate. A first sliding groove is formed through the front side of the connecting seat. A second sliding groove is formed through the right side of the connecting seat. A first clamping jaw slides in the front side of the first sliding groove. A notch one is formed through the first clamping jaw. A second clamping jaw slides in the rear side of the first sliding groove. Burrs on both end faces of the spring are removed to make both end faces smooth and flat, ensuring that the quality of both end faces of the spring is the same when in use, and the vibration effects at both ends of the spring are the same when the spring is vibrating.

[0004] The prior art has well solved the problem that the two end faces of the spring may be uneven or irregular, which may lead to uneven mass distribution at both ends of the spring during use, increasing the unbalanced vibration of the spring and affecting the elastic feedback effect of the spring. However, its design is not applicable to flat disc springs, resulting in limited application scope and reduced practicality of the device.

[0005] In summary, the utility model provides a device for removing burrs from the edges and corners of a disc spring to solve the above problems. Summary of the Utility Model

[0006] To solve the above technical problems, the utility model provides the following technical solutions:

[0007] A burr-removing device for the edges and corners of a conical spring, comprising a bottom plate. At the centers of both sides of the top of the bottom plate, fixing plates are provided. On the side of each of the two fixing plates close to the other, a rotating block is provided. At the rear end of the top of the bottom plate, a fixing piece is provided. The inner cavity of the fixing piece is movably connected with a rotating column through a bearing. The right end of the rotating column is fixedly connected with a grinding wheel. An adjusting mechanism is arranged on the top of the bottom plate. At the front end of the top of the bottom plate, a polishing rod is provided. On both sides of the front of the polishing rod, fixing frames are fixedly connected. The bottom of the fixing frame is fixedly connected with the bottom plate;

[0008] The adjusting mechanism includes a first motor. The first motor is located on the right side of the fixing piece and is fixedly connected with the fixing piece. The output shaft of the first motor and the left end of the rotating column both penetrate to the left side of the fixing piece and are fixedly connected with belt pulleys. The two belt pulleys have different diameters and are connected by a belt in a transmission manner. The output shaft of the first motor is movably connected with the inner wall of the fixing piece through a bearing.

[0009] Further, in the present utility model, on both sides of the rear end of the top of the bottom plate, supporting plates are fixedly connected. Between the two supporting plates, a threaded column is movably connected through a bearing. A threaded sleeve is threadedly connected to the surface of the threaded column. The bottom of the threaded sleeve is fixedly connected with the top of the fixing piece. On the left side of the left supporting plate, a second motor is fixedly connected. The output shaft of the second motor penetrates the left supporting plate and is in transmission connection with the left end of the threaded column. The output shaft of the second motor is movably connected with the inner cavity of the left supporting plate through a bearing.

[0010] Further, in the present utility model, a movable plate is slidably connected to the inner cavity of the bottom plate. Through grooves are opened on both sides of the top of the bottom plate. The bottom of the through groove is fixedly connected with the top of the movable plate and is slidably connected with the inner cavity of the through groove. On both sides of the front of the inner cavity of the bottom plate, air cylinders are fixedly connected. The output end of the air cylinder is fixedly connected with the movable plate.

[0011] Further, in the present utility model, on the right side of the right fixing plate, a third motor is fixedly connected. The output shaft of the third motor penetrates the right fixing plate and is in transmission connection with the right rotating block. The output shaft of the third motor is movably connected with the inner cavity of the right fixing plate through a bearing. On the right side of the left fixing plate, a supporting column is movably connected through a bearing. The right end of the supporting column is fixedly connected with the left side of the left rotating block.

[0012] Further, in the present utility model, on the side of each of the two rotating blocks close to the other, a clamping plate is provided. A threaded rod is threadedly connected to the inner cavity of the rotating block. One end of the threaded rod is movably connected with the clamping plate through a bearing.

[0013] Furthermore, in the present utility model, a limiting sleeve is fixedly connected to the bottom of the fixing piece, a limiting post is slidably connected to the inner cavity of the limiting sleeve, and two ends of the limiting post are respectively fixedly connected to one side of the two support plates.

[0014] Beneficial effects: The present utility model has the following beneficial effects:

[0015] By providing a bottom plate in the present utility model, it is used to support and fix the components on the top, improving the stability of each component during use. The rotating block is used to support the spring to be processed, improving its stability during the deburring process. The fixing piece is used to support the rotating column, and the rotating column is used to support the grinding wheel. When the grinding wheel rotates, it can grind the gap of the spring itself, thereby removing the burrs between the gaps. By providing an adjusting mechanism, it is used to provide a power source for the rotation of the grinding wheel, so as to carry out the deburring work, and at the same time, the position of the grinding wheel can be adjusted to trim different positions of the spring. By providing a fixing frame, it is used to support the grinding rod, and the grinding rod can trim the surface of the spring to remove surface burrs. The cooperation of the grinding wheel and the grinding rod can carry out deburring operations on the gap and surface of the spring, which is applicable to circular springs and butterfly springs and has high practicability. Description of the drawings

[0016] Figure 1 is the front view structural schematic diagram of the present utility model;

[0017] Figure 2 is the front view structural schematic diagram of the movable plate of the present utility model;

[0018] Figure 3 is the front view structural schematic diagram of the fixing piece of the present utility model;

[0019] Figure 4 is the connection structural schematic diagram of the clamping plate and the threaded rod of the present utility model.

[0020] In the figure:

[0021] 1, bottom plate; 2, fixing plate; 3, rotating block; 4, fixing piece; 5, rotating column; 6, grinding wheel; 7, adjusting mechanism; 701, first motor; 702, pulley; 703, support plate; 704, threaded column; 705, threaded sleeve; 706, movable plate; 707, through groove; 708, cylinder; 709, second motor; 8, grinding rod; 9, fixing frame; 10, third motor; 11, support column; 12, clamping plate; 13, threaded rod; 14, limiting sleeve; 15, limiting post. Specific embodiments

[0022] To better understand the technical content of the present utility model, specific embodiments are hereby given and described in conjunction with the accompanying drawings as follows. In the present disclosure, aspects of the present utility model are described with reference to the drawings, and many illustrative embodiments are shown in the drawings. The embodiments of the present disclosure do not necessarily define all aspects of the present utility model. It should be understood that the various concepts and embodiments introduced above, as well as those concepts and embodiments described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed by the present utility model are not limited to any implementation manner. In addition, some aspects disclosed by the present utility model can be used alone, or in any suitable combination with other aspects disclosed by the present utility model.

[0023] Embodiment 1

[0024] As Figures 1-4 shown, this is the first embodiment of the present utility model. This embodiment provides a burr-removing device for the corners of disc springs, which includes a bottom plate 1. At the centers of both sides of the top of the bottom plate 1, fixing plates 2 are provided. On the side of the two fixing plates 2 close to each other, rotating blocks 3 are provided. At the rear end of the top of the bottom plate 1, a fixing piece 4 is provided. Inside the cavity of the fixing piece 4, a rotating column 5 is movably connected through a bearing. At the right end of the rotating column 5, a grinding wheel 6 is fixedly connected. On the top of the bottom plate 1, an adjusting mechanism 7 is provided. At the front end of the top of the bottom plate 1, a grinding rod 8 is provided. On both sides of the front of the grinding rod 8, fixing frames 9 are fixedly connected. The bottom of the fixing frame 9 is fixedly connected to the bottom plate 1;

[0025] The adjusting mechanism 7 includes a first motor 701. The first motor 701 is located on the right side of the fixing piece 4 and is fixedly connected to the fixing piece 4. The output shaft of the first motor 701 and the left end of the rotating column 5 both penetrate to the left side of the fixing piece 4 and are fixedly connected with belt pulleys 702. The two belt pulleys 702 have different diameters and are connected by a belt. The output shaft of the first motor 701 is movably connected to the inner wall of the fixing piece 4 through a bearing.

[0026] As Figures 1-4 shown, the bottom plate 1 is used to support and fix the components on the top. The rotating block 3 is used to support the spring to be processed, improving its stability during the burr-removing process. The fixing piece 4 is used to support the rotating column 5. The rotating column 5 is used to support the grinding wheel 6. When the grinding wheel 6 rotates, it can grind the gap of the spring itself, thereby removing the burrs between the gaps. The adjusting mechanism 7 is used to provide a power source for the rotation of the grinding wheel 6 for burr removal work, and at the same time can adjust the position of the grinding wheel 6 to trim different positions of the spring. The fixing frame 9 is used to support the grinding rod 8. The grinding rod 8 can trim the surface of the spring to remove surface burrs. The cooperation of the grinding wheel 6 and the grinding rod 8 can perform burr-removing operations on the gap and surface of the spring, which is applicable to circular springs and disc springs and has high practicality.

[0027] Example 2

[0028] Reference Figures 1-3 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment.

[0029] In this embodiment, support plates 703 are fixedly connected to both sides of the top rear end of the base plate 1, and a threaded column 704 is movably connected between the two support plates 703 through a bearing. A threaded sleeve 705 is threadedly connected to the surface of the threaded column 704, and the bottom of the threaded sleeve 705 is fixedly connected to the top of the fixing plate 4. A second motor 709 is fixedly connected to the left side of the left support plate 703, and the output shaft of the second motor 709 passes through the left support plate 703 and is transmission-connected to the left end of the threaded column 704, and the output shaft of the second motor 709 is movably connected to the inner cavity of the left support plate 703 through a bearing.

[0030] The inner cavity of the base plate 1 is slidably connected to a movable plate 706, and through grooves 707 are provided on both sides of the top of the base plate 1. The bottom of the through groove 707 is fixedly connected to the top of the movable plate 706 and is slidably connected to the inner cavity of the through groove 707. Cylinders 708 are fixedly connected to both sides of the front side of the inner cavity of the base plate 1, and the output end of the cylinder 708 is fixedly connected to the movable plate 706.

[0031] like Figures 1-3 As shown, when the first motor 701 rotates, it cooperates with the two pulleys 702 to drive the rotating column 5 and the grinding wheel 6 to rotate, so that the grinding wheel 6 can deburr the spring, and the second motor 709 can drive the threaded column 704 to rotate. When the threaded column 704 rotates, the position of the threaded sleeve 705 can be adjusted, and the threaded sleeve 705 drives the fixed plate 4 to move, thereby adjusting the working position of the fixed plate 4. The through groove 707 is used to provide space for the fixed plate 2 to move. When the output end of the cylinder 708 is extended and retracted, it can adjust the position of the movable plate 706, and then cooperate with the fixed plate 2 to adjust the position of the rotating block 3, so that the processing position of the spring can be switched.

[0032] Example 3

[0033] Reference Figures 1-4 , which is the third embodiment of the utility model, and this embodiment is based on the previous two embodiments.

[0034] In this embodiment, a third motor 10 is fixedly connected to the right side of the right fixed plate 2, and the output shaft of the third motor 10 passes through the right fixed plate 2 and is transmission-connected to the right rotating block 3. The output shaft of the third motor 10 is movably connected to the inner cavity of the right fixed plate 2 through a bearing, and a support column 11 is movably connected to the right side of the left fixed plate 2 through a bearing, and the right end of the support column 11 is fixedly connected to the left side of the left rotating block 3.

[0035] On one side of the two rotating blocks 3 close to each other, clamping plates 12 are provided. A threaded rod 13 is threadedly connected to the inner cavity of the rotating block 3, and one end of the threaded rod 13 is movably connected to the clamping plate 12 through a bearing.

[0036] A limiting sleeve 14 is fixedly connected to the bottom of the fixing piece 4. A limiting post 15 is slidably connected to the inner cavity of the limiting sleeve 14, and both ends of the limiting post 15 are fixedly connected to one side of the two support plates 703 respectively.

[0037] As Figures 1-4 shown, the third motor 10 is used to drive the rotation of the rotating block 3, thereby driving the rotation of the spring. The surface of the rotating spring rubs against the surface of the grinding rod 8, thereby removing the burrs on the surface of the spring. The threaded rod 13 is used to adjust the position of the clamping plate 12 so that the clamping plate 12 can clamp and fix the edge of the spring. The cooperation of the limiting sleeve 14 and the limiting post 15 can limit the fixing piece 4.

[0038] During use, first place the spring between the two rotating blocks 3 and insert the clamping plate 12 into the gap at the edge of the spring. Then rotate the threaded rod 13 to adjust the position of the clamping plate 12 so that the clamping plate 12 can clamp and fix the edge of the spring. When deburring the gap of the spring, first start the cylinder 708 to extend its output end to move the position of the movable plate 706 until the grinding wheel 6 is located in the gap of the spring. Then start the first motor 701. When the first motor 701 rotates, it can drive the rotating column 5 and the grinding wheel 6 to rotate in cooperation with the two belt pulleys 702, so that the grinding wheel 6 can deburr the spring. When adjusting the position of the trimming gap, it can be carried out by cooperating with the operation of the cylinder 708 for the adjustment of the spring and the operation of the second motor 709 for the adjustment of the position of the grinding wheel 6, so as to comprehensively trim the gap of the spring. When trimming the burrs on the surface of the spring, start the cylinder 708 to contract its output end to move the spring forward until the surface of the spring contacts the surface of the grinding rod 8. Then start the third motor 10. The third motor 10 is used to drive the rotation of the rotating block 3, thereby driving the rotation of the spring. The surface of the rotating spring rubs against the surface of the grinding rod 8, thereby removing the burrs on the surface of the spring.

[0039] The standard parts used in this application document can all be purchased from the market, and can also be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding that are mature in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art. The control method is automatically controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art, which belongs to the common knowledge in the field. And this application document is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail in this application document.

[0040] Although the present utility model has been disclosed above with the preferred embodiments, it is not intended to limit the present utility model. Those of ordinary skill in the technical field to which the present utility model pertains can make various modifications and refinements without departing from the spirit and scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to that defined by the claims.

Claims

1. A disc spring edge deburring device, comprising a base plate (1), characterized in that: A fixed plate (2) is provided at the center of both sides of the top of the base plate (1), a rotating block (3) is provided on the side where the two fixed plates (2) are close to each other, a fixed plate (4) is provided at the rear end of the top of the base plate (1), the inner cavity of the fixed plate (4) is movably connected to a rotating column (5) through a bearing, the right end of the rotating column (5) is fixedly connected to a grinding wheel (6), an adjustment mechanism (7) is provided at the top of the base plate (1), a grinding rod (8) is provided at the front end of the top of the base plate (1), and both sides of the front of the grinding rod (8) are fixedly connected to a fixing frame (9), and the bottom of the fixing frame (9) is fixedly connected to the base plate (1); The adjustment mechanism (7) comprises a first motor (701), the first motor (701) is located on the right side of the fixing plate (4) and is fixedly connected to the fixing plate (4), the output shaft of the first motor (701) and the left end of the rotating column (5) both pass through the left side of the fixing plate (4) and are fixedly connected to a pulley (702), the two pulleys (702) have different diameters and are connected by belt transmission, and the output shaft of the first motor (701) is movably connected to the inner wall of the fixing plate (4) by a bearing.

2. The disc spring edge deburring device according to claim 1, characterized in that: Support plates (703) are fixedly connected to both sides of the rear end of the top of the bottom plate (1); a threaded column (704) is movably connected between the two support plates (703) via a bearing; a threaded sleeve (705) is threadedly connected to the surface of the threaded column (704); the bottom of the threaded sleeve (705) is fixedly connected to the top of the fixing plate (4); a second motor (709) is fixedly connected to the left side of the left support plate (703); an output shaft of the second motor (709) passes through the left support plate (703) and is transmission-connected to the left end of the threaded column (704); and the output shaft of the second motor (709) is movably connected to the inner cavity of the left support plate (703) via a bearing.

3. The disc spring edge deburring device according to claim 1, characterized in that: The inner cavity of the bottom plate (1) is slidably connected to a movable plate (706); through grooves (707) are provided on both sides of the top of the bottom plate (1); the bottom of the through groove (707) is fixedly connected to the top of the movable plate (706) and is slidably connected to the inner cavity of the through groove (707); cylinders (708) are fixedly connected to both sides of the front side of the inner cavity of the bottom plate (1); and the output end of the cylinder (708) is fixedly connected to the movable plate (706).

4. The disc spring edge deburring device according to claim 1, characterized in that: A third motor (10) is fixedly connected to the right side of the fixed plate (2) on the right side, an output shaft of the third motor (10) passes through the fixed plate (2) on the right side, and is transmission-connected to the rotating block (3) on the right side, the output shaft of the third motor (10) is movably connected to the inner cavity of the fixed plate (2) on the right side via a bearing, and a support column (11) is movably connected to the right side of the fixed plate (2) on the left side via a bearing, and the right end of the support column (11) is fixedly connected to the left side of the rotating block (3) on the left side.

5. The disc spring edge deburring device according to claim 1, characterized in that: A clamping plate (12) is provided on the adjacent side of the two rotating blocks (3); a threaded rod (13) is threadedly connected to the inner cavity of the rotating block (3); one end of the threaded rod (13) is movably connected to the clamping plate (12) via a bearing.

6. The disc spring edge deburring device as claimed in claim 2, characterized in that: The bottom of the fixing plate (4) is fixedly connected to a limiting sleeve (14), the inner cavity of the limiting sleeve (14) is slidably connected to a limiting column (15), and the two ends of the limiting column (15) are respectively fixedly connected to one side of the two support plates (703).

Citation Information

Patent Citations

  • Spring corner burr removing device

    CN220839382U