Preshrinking machining die for automobile air filter
By designing a pre-shrinkage processing mold for automotive air filters, the damage and inefficiency of existing molds during the removal and cooling process is solved, and the rapid discharge and cooling of the air filters are achieved, and the production efficiency is improved.
Patent Information
- Application Number
- CN202421904667.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The injection molding mold of existing air filter housing is prone to damage when removing the molded shell and cannot be cooled quickly, resulting in a longer molding time and reduced efficiency.
A pre-shrinkage machining mold for automotive air filters is designed, including a workbench, mounting groove, give way chamber, drive shaft, rotary motor and cooling tank. Through the use of these components, the air filter is discharged and rapid cooling.
The mold simplifies the unloading and cooling process of the air filter, avoids shell damage, improves molding efficiency, and reduces operational complexity.
Smart Images

Figure CN222987416U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air filter processing molds, in particular to a pre-shrinking processing mold for an automotive air filter. Background Technique
[0002] Air filters are mainly applied in fields such as pneumatic machinery and internal combustion machinery. Their function is to provide clean air for these mechanical equipment to prevent these mechanical equipment from inhaling air with impurity particles during operation, which increases the probability of abrasion and damage. The main components of an air filter are a filter element and a housing. Among them, the filter element is the main filtering part, undertaking the gas filtering work, and the housing is an external structure that provides necessary protection for the filter element. The working requirements of an air filter are to be able to undertake high-efficiency air filtration work, not add too much resistance to air flow, and be able to work continuously for a long time.
[0003] Currently, after most injection molding molds for air filter housings complete the injection molding of the housing, it is not convenient to take out the molded housing. Therefore, during the process of taking out the housing, it is easy to damage the housing. Moreover, most injection molding molds for air filter housings cannot quickly cool the injected housing, which increases the housing molding time and reduces the work efficiency.
[0004] Therefore, it is necessary to provide a pre-shrinking processing mold for an automotive air filter to solve the above technical problems. Content of the Utility Model
[0005] The utility model provides a pre-shrinking processing mold for an automotive air filter, which solves the problems in the background technique.
[0006] In order to solve the above technical problems, the utility model provides a pre-shrinkage processing mold for an automobile air filter, including a workbench, a mounting groove is provided on the top surface of the workbench, a clearance cavity is provided at the bottom end of the mounting groove, a fixing block is installed at the edge of the top surface of the workbench, a transmission shaft is movably installed on the surface of the fixing block through a sealed bearing, a lower mold is fixed between two transmission shafts, one of the transmission shafts is driven by a rotating motor, a cooling pool is placed under the workbench, a support rod is vertically installed on the top surface of the workbench, a top frame is installed on the top of the support rod, a driving cylinder is vertically installed on the top surface of the top frame, and the output end of the driving cylinder passes through the surface of the top frame and is connected to an upper mold By setting the installation groove, the clearance cavity, the fixing block, the sealing bearing, the transmission shaft, the rotating motor and the cooling pool, it is convenient to unload and cool the air filter after the injection molding is completed. During operation, cooling water is first injected into the cooling pool, and then the upper mold and the lower mold are closed, and then the molding liquid is injected into the inside. After molding, the upper mold is restored to its original position by the driving cylinder, and then the rotating motor is started to rotate 180 degrees, so that the lower mold is turned downward, and then under the action of gravity, the molded air filter inside falls into the cooling pool, and is cooled by the coolant in the cooling pool. After cooling, it can be fished out. This method is simple to operate and convenient for unloading and cooling the air filter.
[0007] Preferably, an electric push rod is installed on the inner wall of the installation groove, a support block is provided at the output end of the electric push rod, a slider is provided on the side of the support block, a slide rail is opened on the inner wall of the installation groove, and the slider is slidably connected to the slide rail. By setting the slider, the slide rail, the electric push rod, the support block and the electric push rod for coordinated use, before the upper mold and the lower mold are closed, the staff starts the electric push rod, and then the electric push rod drives the support block to move to the bottom end of the lower mold to form the lower mold, which is convenient for the subsequent closure with the upper mold, and the cooperation of the slider and the slide rail can facilitate the improvement of the stability of the support block when it moves.
[0008] Preferably, a positioning column is vertically installed at the corner of the top surface of the lower mold, and a positioning hole is opened at the corner of the bottom surface of the upper mold. By setting the positioning column and the positioning hole in coordination, the upper mold and the lower mold can be perfectly closed to avoid overflow of the casting liquid.
[0009] Preferably, a plurality of support rods are provided, and the plurality of support rods are installed at equal distances between the workbench and the top frame. By providing a plurality of support rods, the stability of the support to the top frame can be improved.
[0010] Preferably, a drain pipe is provided below the surface of the cooling pool, and a solenoid valve is installed on the surface of the drain pipe. The drain pipe facilitates the discharge of the coolant inside the cooling pool, and the solenoid valve facilitates the control of the drain pipe.
[0011] Preferably, a supporting leg is provided at the bottom of the workbench, and there are multiple supporting legs, and the multiple supporting legs are installed at equal distances at the four corners of the bottom of the workbench. By providing the supporting legs, it is convenient to support the workbench, thereby improving the stability of the workbench during work.
[0012] Preferably, a controller is installed on the outer surface of the top frame, and by setting up the controller, it is convenient to control the electrical components inside the device.
[0013] Compared with the related art, the pre-shrinkage processing mold for automobile air filter provided by the utility model has the following beneficial effects:
[0014] The utility model provides a pre-shrinkage processing mold for automobile air filters. By arranging an installation groove, a clearance cavity, a fixing block, a sealing bearing, a transmission shaft, a rotating motor, and a cooling pool, after the air filter is injection-molded, it is convenient to unload and cool it. During operation, cooling water is first injected into the cooling pool, and then the upper mold and the lower mold are closed, and then molding liquid is injected into the inside. After molding, the upper mold is restored to its original position by a driving cylinder, and then the rotating motor is started to rotate 180 degrees, so that the lower mold is turned downward, and then under the action of gravity, the lower mold is turned downward. The internal molded air filter falls into the cooling pool and is cooled by the coolant in the cooling pool. It can be fished out after cooling. This method is simple to operate and is convenient for unloading and cooling the air filter. By setting the slider, slide rail, electric push rod, support block and electric push rod in coordination, before the upper mold and the lower mold are closed, the staff starts the electric push rod, and then the electric push rod drives the support block to move to the bottom of the lower mold to form the lower mold, which is convenient for subsequent closure with the upper mold. In addition, the cooperation of the slider and the slide rail can improve the stability of the support block when it moves. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic structural diagram of a pre-shrinkage processing mold for an automobile air filter provided by the utility model;
[0016] Figure 2 A front view of a pre-shrinkage processing mold for an automobile air filter provided by the utility model;
[0017] Figure 3 A schematic diagram of the structure of a make way cavity of a pre-shrinkage processing die for an automobile air filter provided by the utility model;
[0018] Figure 4 A schematic diagram of the support block structure of a pre-shrinkage processing mold for an automobile air filter provided by the utility model;
[0019] Figure 5The utility model provides a schematic diagram of the lower mold structure of a pre-shrinkage processing mold for an automobile air filter.
[0020] Numbers in the figure:
[0021] 1. Workbench; 2. Support rod; 3. Top frame; 4. Driving cylinder; 5. Controller; 6. Upper mold; 7. Lower mold; 8. Support leg; 9. Cooling tank; 10. Drain pipe; 11. Rotating motor; 12. Positioning column; 13. Give way cavity; 14. Mounting slot; 15. Sealed bearing; 16. Fixed block; 17. Slide rail; 18. Slider; 19. Support block; 20. Electric push rod. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0023] Embodiment 1
[0024] See also Figures 1-5 A pre-shrinkage processing mold for an automobile air filter comprises a workbench 1, a mounting groove 14 is provided on the top surface of the workbench 1, a clearance cavity 13 is provided at the bottom end of the mounting groove 14, a fixing block 16 is installed at the edge of the top surface of the workbench 1, a transmission shaft is movably installed on the surface of the fixing block 16 through a sealing bearing 15, a lower mold 7 is fixed between two transmission shafts, one of the transmission shafts is driven by a rotating motor 11, a cooling pool 9 is placed under the workbench 1, a support rod 2 is vertically installed on the top surface of the workbench 1, a top frame 3 is installed on the top of the support rod 2, a driving cylinder 4 is vertically installed on the top surface of the top frame 3, an output end of the driving cylinder 4 passes through the surface of the top frame 3 and is connected to an upper mold 6, and a lower mold 7 is fixed between two transmission shafts, one of the transmission shafts is driven by a rotating motor 11, a cooling pool 9 is placed under the workbench 1, a support rod 2 is vertically installed on the top surface of the workbench 1, a top frame 3 is installed on the top of the support rod 2, a driving cylinder 4 is vertically installed on the top surface of the top frame 3, and an output end of the driving cylinder 4 passes through the surface of the top frame 3 and is connected to an upper mold 6, and a lower mold 7 is fixed between two transmission shafts ... on the top surface of the workbench 1, a lower mold 7 is fixed on the top surface of the workbench 1, a lower mold 7 is fixed on the top surface of the workbench 1, a lower mold 7 is fixed on the The coordinated use of the mounting groove 14, the yield cavity 13, the fixing block 16, the sealing bearing 15, the transmission shaft, the rotating motor 11, and the cooling pool 9 facilitates unloading and cooling of the air filter after injection molding. During operation, cooling water is first injected into the cooling pool 9, and then the upper mold 6 and the lower mold 7 are closed, and then molding liquid is injected into the interior. After molding, the upper mold 6 is restored to its original position by driving the cylinder 4, and then the rotating motor 11 is started to rotate 180 degrees, so that the lower mold 7 is turned downward, and then under the action of gravity, the molded air filter inside falls into the cooling pool 9, and is cooled by the coolant in the cooling pool 9. After cooling, it can be fished out. This method is simple to operate and is convenient for unloading and cooling the air filter.
[0025] The working principle of the pre-shrinkage processing mold for automobile air filter provided by the utility model is as follows:
[0026] The pre-shrinkage processing mold for the automobile air filter, during operation, first injects cooling water into the cooling pool 9, then closes the upper mold 6 and the lower mold 7, and then injects molding liquid into the interior. After molding, the upper mold 6 is restored to its original position by driving the cylinder 4, and then the rotary motor 11 is started to rotate 180 degrees, so that the lower mold 7 is turned downward, and then under the action of gravity, the internal molded air filter falls into the cooling pool 9, so that the coolant in the cooling pool 9 cools it, and it can be fished out after cooling. This method is simple to operate and is convenient for unloading and cooling the air filter. By setting the slider 18, the slide rail 17, the electric push rod 20, the support block 19 and the electric push rod 20 are used in coordination, so that before the upper mold 6 and the lower mold 7 are closed, the staff starts the electric push rod 20, and then the electric push rod 20 drives the support block 19 to move to the bottom end of the lower mold 7, and the lower mold 7 is formed, which is convenient for the subsequent closure with the upper mold 6, and the cooperation of the slider 18 and the slide rail 17 is convenient to improve the stability of the support block 19 when moving.
[0027] Compared with the related art, the pre-shrinkage processing mold for automobile air filter provided by the utility model has the following beneficial effects:
[0028] The pre-shrinkage processing mold for automobile air filter is used in coordination with the installation groove 14, the clearance cavity 13, the fixing block 16, the sealing bearing 15, the transmission shaft, the rotating motor 11, and the cooling pool 9, so that after the air filter is injection molded, it is convenient to unload and cool it. During operation, cooling water is first injected into the cooling pool 9, and then the upper mold 6 and the lower mold 7 are closed, and then the molding liquid is injected into the inside. After molding, the upper mold 6 is restored to its original position by the driving cylinder 4, and then the rotating motor 11 is started to rotate 180 degrees, so that the lower mold 7 is turned downward, and then the molding air filter inside is formed under the action of gravity. The air filter falls into the cooling pool 9, where it is cooled by the coolant in the cooling pool 9, and can be fished out after cooling. This method is simple to operate and is convenient for unloading and cooling the air filter. By setting the slider 18, the slide rail 17, the electric push rod 20, the support block 19 and the electric push rod 20, before the upper mold 6 and the lower mold 7 are closed, the staff starts the electric push rod 20, and then the electric push rod 20 drives the support block 19 to move to the bottom end of the lower mold 7 to form the lower mold 7, which is convenient for the subsequent closure with the upper mold 6. In addition, the cooperation between the slider 18 and the slide rail 17 can improve the stability of the support block 19 when it moves.
[0029] Embodiment 2
[0030] Based on the first embodiment, refer to Figures 1-5An electric push rod 20 is installed on the inner wall of the installation groove 14, and a support block 19 is arranged at the output end of the electric push rod 20. A slider 18 is arranged on the side of the support block 19. A slide rail 17 is opened on the inner wall of the installation groove 14, and the slider 18 is slidably connected with the slide rail 17. By setting the slider 18, the slide rail 17, the electric push rod 20, the support block 19 and the electric push rod 20 for coordinated use, before the upper mold 6 and the lower mold 7 are closed, the staff starts the electric push rod 20, and then the electric push rod 20 drives the support block 19 to move to the bottom end of the lower mold 7, and the lower mold 7 is manufactured, which is convenient for the subsequent closing with the upper mold 6, and the cooperation between the slider 18 and the slide rail 17 is convenient to improve the stability of the support block 19 when moving.
[0031] Based on the first embodiment, refer to Figures 1-5 A positioning column 12 is vertically installed at the corner of the top surface of the lower mold 7, and a positioning hole is opened at the corner of the bottom surface of the upper mold 6. By setting the positioning column 12 and the positioning hole in coordination, the upper mold 6 and the lower mold 7 are perfectly closed to avoid the overflow of the casting liquid.
[0032] Based on the first embodiment, refer to Figures 1-2 There are multiple support rods 2, and the multiple support rods 2 are installed at equal distances between the workbench 1 and the top frame 3. By providing multiple support rods 2, the stability of supporting the top frame 3 can be improved.
[0033] Based on the first embodiment, refer to Figure 1 A drain pipe 10 is provided below the surface of the cooling pool 9, and a solenoid valve is installed on the surface of the drain pipe 10. By providing the drain pipe 10, it is convenient to discharge the coolant inside the cooling pool 9, and by providing the solenoid valve, it is convenient to control the drain pipe 10.
[0034] Based on the first embodiment, refer to Figures 1-2 A supporting leg 8 is provided at the bottom of the workbench 1, and a plurality of supporting legs 8 are provided, and the plurality of supporting legs 8 are equidistantly installed at the four corners of the bottom of the workbench 1. By providing the supporting legs 8, it is convenient to support the workbench 1, thereby improving the stability of the workbench 1 during work.
[0035] Based on the first embodiment, refer to Figure 1 A controller 5 is installed on the outer surface of the top frame 3. By setting up the controller 5, it is convenient to control the electrical components inside the device. The controller control circuit can be realized by simple programming by technicians in this field. It belongs to the common knowledge in this field. It is only used without modification, so the control method and circuit connection are not described in detail.
[0036] It should be noted that all kinds of components used in this application document are standard parts and can be purchased from the market. The specific connection methods of each part all adopt conventional means such as bolts, rivets and welding which are mature in the prior art. The machinery, parts and electrical equipment all adopt conventional models in the prior art, the circuit connection adopts the conventional connection method in the prior art, and the electrical equipment is all connected to the external safe power supply, and no specific description will be made here.
[0037] The above are only the embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. All equivalent structural or equivalent process transformations made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, are similarly included in the patent protection scope of the present utility model.
Claims
1. A pre-shrinkage processing mold for an automobile air filter, characterized in that: The invention comprises a workbench (1), wherein a mounting groove (14) is provided on the top surface of the workbench (1), a clearance cavity (13) is provided at the bottom end of the mounting groove (14), a fixing block (16) is installed at the edge of the top surface of the workbench (1), a transmission shaft is movably installed on the surface of the fixing block (16) through a sealing bearing (15), a lower mold (7) is fixed between two transmission shafts, one of the transmission shafts is driven by a rotating motor (11), a cooling pool (9) is placed below the workbench (1), a support rod (2) is vertically installed on the top surface of the workbench (1), a top frame (3) is installed at the top end of the support rod (2), a driving cylinder (4) is vertically installed on the top surface of the top frame (3), and the output end of the driving cylinder (4) passes through the surface of the top frame (3) and is connected to an upper mold (6).
2. A pre-shrinkage processing mold for an automobile air filter according to claim 1, characterized in that: An electric push rod (20) is installed on the inner wall of the installation groove (14), a support block (19) is provided at the output end of the electric push rod (20), a sliding block (18) is provided on the side of the support block (19), a sliding rail (17) is provided on the inner wall of the installation groove (14), and the sliding block (18) is slidably connected to the sliding rail (17).
3. The pre-shrinkage processing mold for automobile air filter according to claim 1, characterized in that: A positioning column (12) is vertically installed at the corner of the top surface of the lower mold (7), and a positioning hole is opened at the corner of the bottom surface of the upper mold (6).
4. The pre-shrinkage processing mold for automobile air filter according to claim 1, characterized in that: A plurality of support rods (2) are provided, and the plurality of support rods (2) are installed at equal distances between the workbench (1) and the top frame (3).
5. The pre-shrinkage processing mold for automobile air filter according to claim 1, characterized in that: A liquid discharge pipe (10) is provided below the surface of the cooling pool (9), and a solenoid valve is installed on the surface of the liquid discharge pipe (10).
6. The pre-shrinkage processing mold for automobile air filter according to claim 1, characterized in that: The bottom end of the workbench (1) is provided with a supporting leg (8), and a plurality of supporting legs (8) are provided, and the plurality of supporting legs (8) are installed at equal distances at the four corners of the bottom end of the workbench (1).
7. The pre-shrinkage processing mold for automobile air filter according to claim 1, characterized in that: A controller (5) is installed on the outer surface of the top frame (3).