Powder guiding device for pneumatic conveying
By designing a pneumatic conveying powder flow guide device composed of ceramic materials, the existing device is solved and the problems of wear and maintenance inconvenient during use are achieved, and the low-cost and efficient powder flow guide effect is achieved, and the service life of the device is extended.
Patent Information
- Application Number
- CN202421816459.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing powder flow guide devices for pneumatic conveying are prone to wear in the feed port, easy wear of the guide cover, inconvenient maintenance and disassembly, high frequency of spare parts replacement, and inability to repair the guide cover during use, resulting in shortening of service life and high maintenance costs, especially in the lithium battery industry's positive pressure conveying conditions for powder materials.
A powder flow guide device for pneumatic conveying is designed, which adopts a circular arc-shaped cover structure of the box and the guide cover liner. The guide cover liner is composed of arc-shaped ceramic plates and ceramic side plates. It is fixedly connected by U-shaped clamping strips and ceramic glue. A ceramic liner tube is installed in the feed pipe. The boss structure is used to match the end of the ceramic liner tube to avoid metal wear and material blockage.
It realizes the advantages of convenient installation, simple operation, low cost, convenient maintenance and maintenance, no metal wear, and the feed port and guide plate form a smooth flow channel, low flow resistance, no jamming, and no accumulation. It has the advantages of reliable flow guide, good sealing performance and long service life.
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Figure CN222989237U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a powder guiding device for pneumatic conveying, belonging to the technical field of pneumatic conveying guiding equipment. Background Technique
[0002] The pneumatic conveying guiding device is widely used in industries such as metallurgy, lithium battery, ceramics, glass, cement, building materials, chemical industry and food. It is a device that does not damage the material characteristics and changes the direction of the material in the conveying pipeline to enter the downstream silo or other equipment.
[0003] For the existing powder guiding devices for pneumatic conveying, basically the materials are connected to the silo or other equipment through pipeline elbows and cast iron guiding covers during the conveying process. The maintenance and disassembly are inconvenient, the feeding port is easy to wear and leak materials, the throughput of the elbow is small and easy to block materials, the ordinary guiding cover is easy to wear, resulting in a shortened service life, high frequency of spare part replacement, the guiding cover cannot be repaired after wear, it is difficult to reuse, and the maintenance cost is high. Especially in the positive pressure conveying condition of powder materials in the lithium battery industry, the feeding port and guiding cover of the pneumatic conveying material guiding device are worn more seriously, resulting in material leakage and generation of metal foreign particles, affecting the material quality and the service life of the device. Content of the Utility Model
[0004] Aiming at the deficiencies in the prior art, the utility model provides a powder guiding device for pneumatic conveying to overcome the deficiencies in the prior art.
[0005] The technical solution of the utility model: A powder guiding device for pneumatic conveying includes a box body and a box body cover plate fixedly connected to the top of the box body. A guiding cover is fixedly installed in the box body, and a guiding cover lining is fixedly connected inside the guiding cover. Both the guiding cover and the guiding cover lining are arc-shaped shell structures. A feeding pipe corresponding to the position of the guiding cover lining is fixedly installed on one side of the box body.
[0006] Furthermore, the box body cover plate and the box body are fixedly connected by a flange, and a cover plate sealing ring is installed between the box body cover plate and the box body.
[0007] Furthermore, a box body ceramic sticker is fixedly installed on the inner wall of the box body.
[0008] Furthermore, a guiding cover support is fixedly connected to the bottom of the box body cover plate. A guiding cover is fixedly connected to the guiding cover support, and a guiding cover lining is fixedly connected to the guiding cover.
[0009] Furthermore, the guiding cover lining is composed of an arc-shaped ceramic plate and ceramic side plates symmetrically fixed on both sides of the arc-shaped ceramic plate.
[0010] Furthermore, the ceramic side plates are fixedly connected to the side plates of the guiding cover through U-shaped strip.
[0011] Further, counterbores are provided on the guide cover and the guide cover lining, and the guide cover is fixedly connected to the guide cover support by countersunk head screws passing through the counterbores.
[0012] Further, a ceramic lining pipe is fixedly installed inside the feed pipe.
[0013] Further, the connection between the arc-shaped ceramic plate and the ceramic side plate or the end of the feed pipe and the ceramic lining pipe is matched by a boss structure.
[0014] Due to the adoption of the above technical solutions, the advantages of the present utility model are as follows: The present utility model is convenient to install, simple to operate, low in cost, and convenient for maintenance and repair, without metal wear; when pneumatically conveying materials, the feed inlet and the guide plate form a smooth flow channel, with low flow resistance, no blockage, no accumulation, and no metal wear; it has the advantages of reliable diversion, good sealing performance, and long service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic structural diagram of the present utility model;
[0016] Figure 2 is a schematic structural diagram of the feed pipe and the ceramic lining pipe;
[0017] Figure 3 is a perspective view of the schematic structural diagram of the guide cover and the guide cover lining;
[0018] Figure 4 is a sectional view of the schematic structural diagram of the guide cover and the guide cover lining.
[0019] Description of the reference numerals: 1 - box cover plate; 2 - cover seal ring; 3 - guide cover support; 4 - guide cover; 5 - guide cover lining; 501 - arc-shaped ceramic plate; 502 - ceramic side plate; 6 - U-shaped strip; 7 - box ceramic sticker; 8 - box; 9 - feed pipe; 10 - ceramic lining pipe; 11 - boss structure; 12 - counterbore. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the drawings and embodiments.
[0021] Embodiment
[0022] Refer to Figures 1 to 4 , a powder diversion device for pneumatic conveying of the present utility model includes a box 8 and a box cover plate 1 fixedly connected to the top of the box 8. A guide cover 4 is fixedly installed inside the box 8, and a guide cover lining 5 is fixedly bonded inside the guide cover 4 by ceramic glue. Both the guide cover 4 and the guide cover lining 5 are arc-shaped shell structures. A feed pipe 9 corresponding to the position of the guide cover lining 5 is fixedly installed on one side of the box 8.
[0023] The box cover 1 and the box body 8 are fixedly connected by a flange, and a cover seal ring 2 is installed between the box cover 1 and the box body 8 to prevent material leakage.
[0024] The inner wall of the box body 8 is fixedly bonded with a box body ceramic sticker 7 through ceramic glue, and a ceramic inner liner tube 10 is fixedly bonded in the feed pipe 9 through ceramic glue, so as to ensure that the material is in contact with the ceramic uniformly. This not only improves the anti-wear performance of the whole device, but also avoids the introduction of metal foreign objects. At the same time, the ends of the feed pipe 9 and the ceramic inner liner tube 10 are matched by a boss structure 11 to prevent the ceramic inner liner tube 10 from axially displacing and improve the reliability of installation.
[0025] A guide cover support 3 is fixedly connected to the bottom of the box cover 1, a guide cover 4 is fixedly connected to the guide cover support 3, and a guide cover inner liner 5 is fixedly connected to the guide cover 4. Therefore, during maintenance, when the box cover 1 is opened, the guide cover 4 and the guide cover inner liner 5 can be taken out together, which is convenient for maintenance.
[0026] The guide cover inner liner 5 is composed of an arc-shaped ceramic plate 501 and ceramic side plates 502 symmetrically fixed on both sides of the arc-shaped ceramic plate 501. The connection between the arc-shaped ceramic plate 501 and the ceramic side plates 502 is matched by a boss structure 11 to prevent the installation positions of the arc-shaped ceramic plate 501 and the ceramic side plates 502 from changing, so as to form a seamless splicing and avoid the phenomenon of material blockage at the connection position.
[0027] The ceramic side plate 502 is fixedly connected to the side plate of the guide cover 4 through a U-shaped strip 6 to further improve the connection firmness between the guide cover 4 and the guide cover inner liner 5.
[0028] Counterbores 12 are provided on the guide cover 4 and the guide cover inner liner 5. After the countersunk head screws pass through the counterbores 12, the guide cover 4 is fixedly connected to the guide cover support 3, so that the countersunk head screws are hidden in the counterbores 12 to avoid wear of the countersunk head screws under the action of air pressure.
[0029] In this embodiment, the box cover 1, the box body 8, the feed pipe 9 and the guide cover 4 are all made of 6061 series aluminum alloy materials to reduce the weight of the device; at the same time, a handle is welded on the box cover 1 to facilitate taking out the guide cover 4 and the guide cover inner liner 5 during maintenance.
[0030] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. For those skilled in the art, the technical solutions recorded in the above embodiments can be modified, or some of the technical features can be equivalently replaced; and all such modifications and replacements should fall within the protection scope of the appended claims of the present invention.
Claims
1. A powder guide device for pneumatic conveying, comprising a box (8) and a box cover (1) fixedly connected to the top of the box (8), characterized in that: A guide cover (4) is fixedly installed in the box body (8), and a guide cover liner (5) is fixedly connected in the guide cover (4). Both the guide cover (4) and the guide cover liner (5) are arc-shaped cover structures. A feed pipe (9) corresponding to the position of the guide cover liner (5) is fixedly installed on one side of the box body (8).
2. The powder guide device for pneumatic conveying according to claim 1, characterized in that: The box cover plate (1) is fixedly connected to the box body (8) via a flange, and a cover plate sealing ring (2) is installed between the box cover plate (1) and the box body (8).
3. The powder guide device for pneumatic conveying according to claim 2, characterized in that: A box ceramic plate (7) is fixedly mounted on the inner wall of the box (8).
4. The powder guide device for pneumatic conveying according to claim 1, characterized in that: The bottom of the box cover (1) is fixedly connected to a guide cover support (3), the guide cover support (3) is fixedly connected to a guide cover (4), and the guide cover lining (5) is fixedly connected to the guide cover (4).
5. The powder guiding device for pneumatic conveying according to claim 4, characterized in that: The guide cover lining (5) is composed of an arc-shaped ceramic plate (501) and ceramic side plates (502) symmetrically fixed on both sides of the arc-shaped ceramic plate (501).
6. The powder guide device for pneumatic conveying according to claim 5, characterized in that: The ceramic side plate (502) is fixedly connected to the side plate of the guide cover (4) via a U-shaped clamping strip (6).
7. The powder guiding device for pneumatic conveying according to claim 4, characterized in that: The guide cover (4) and the guide cover lining (5) are provided with countersunk holes (12), and the guide cover (4) is fixedly connected to the guide cover support (3) after the countersunk screw passes through the countersunk hole (12).
8. The powder guide device for pneumatic conveying according to claim 1, characterized in that: A ceramic lining tube (10) is fixedly installed inside the feed tube (9).
9. The powder guide device for pneumatic conveying according to claim 5, characterized in that: The connection between the arc-shaped ceramic plate (501) and the ceramic side plate (502) or the end of the feed pipe (9) and the ceramic lining pipe (10) is matched via a boss structure (11).