Pre-pressing device for processing spunlace non-woven fabric

By designing floating lifting frames and hollow structure pre-pressing rollers, the problem of high difficulty in disassembling and installation of pre-pressing rollers in traditional spunlace non-woven pre-pressing machinery is solved, convenient roller body replacement is achieved, equipment weight is reduced, and equipment practicality is improved.

CN222990346UActive Publication Date: 2025-06-17JIAXING UNIV
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Patent Information

Application Number
CN202421738366.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-06-17
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

In traditional spunlace non-woven pre-pressing machinery, the disassembly and installation process of the pre-pressing roller is complicated, and multiple sets of couplings and bearings are required to be disassembled. The roller body weight is large, and lifting machinery is needed to assist in the operation, which makes it too difficult to replace the work.

Method used

A prepressing device for processing spunlace non-woven fabrics is designed, using a floating lifting frame and a hollow structure prepressing roller. The prepressing push cylinder and push rod are applied to make the prepressing roller easy to disassemble and install without external tools.

Benefits of technology

It realizes convenient disassembly and installation of pre-pressed rollers, reduces the overall weight of the roller body, reduces the difficulty of replacement, and improves the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a pre-pressing device for spunlace non-woven fabric processing, and relates to the technical field of spunlace non-woven fabric production machinery, the pre-pressing device comprises a non-woven fabric pre-pressing frame, the non-woven fabric pre-pressing frame is connected with a non-woven fabric conveying mechanism, a support cylinder of the non-woven fabric conveying mechanism is rotatably connected to the upper surface of the non-woven fabric pre-pressing frame through a bearing, and the non-woven fabric pre-pressing frame is connected with the non-woven fabric conveying mechanism. Compared with a non-woven fabric pre-pressing device in the prior art, the non-woven fabric pre-pressing device has the advantages that the mounting structure of the pre-pressing roller body is improved, so that the pre-pressing roller is more convenient to dismount and mount, the overall weight of the pre-pressing roller is reduced, and the non-woven fabric pre-pressing device has better practicability; the problems that when the roller body of the pre-pressing roller is replaced, the roller body of the pre-pressing roller is troublesome to disassemble, multiple sets of couplings and bearings need to be disassembled, special maintenance tools need to be used for operation, the overall weight of the roller body is large, hoisting machinery needs to be used for auxiliary operation, and the replacement work difficulty of the roller body of the pre-pressing roller is too high are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spunlace non-woven fabric production machinery, in particular to a pre-pressing device for processing spunlace non-woven fabric. Background Art

[0002] Pre-pressing in the processing of spunlace non-woven fabric is an important step. During the production process of spunlace non-woven fabric, pre-pressing is usually carried out before the mixed fibers form an interwoven structure. The pre-pressed fiber cloth has better formability and stability, providing a good foundation for subsequent high-pressure water flow impact treatment. During the pre-pressing process of the non-woven fabric, it is in close contact with the outer surface of the pre-pressing roller. During long-term continuous pre-pressing work, it will cause wear on the outer surface of the pre-pressing roller, resulting in a decrease in the surface finish of the pre-pressing roller, and further affecting the pre-pressing effect. Therefore, it is necessary to regularly maintain and service the pressing roller used for non-woven fabric pre-pressing processing.

[0003] In traditional spunlace non-woven fabric pre-pressing machinery, the pre-pressing roller is rotationally connected to the machinery through bearings and connected to the driving mechanism through a coupling. When replacing the roller body of the pre-pressing roller, the disassembly of the roller body of the pre-pressing roller is troublesome. It is necessary to disassemble multiple sets of couplings and bearings. The disassembly is troublesome and requires the operation of special maintenance tools. The overall weight of the roller body is relatively large, and it is necessary to rely on a hoisting machine for auxiliary operation, resulting in too high a difficulty in replacing the roller body of the pre-pressing roller. Summary of the Utility Model

[0004] Embodiments of the present disclosure relate to a pre-pressing device for processing spunlace non-woven fabric, aiming to solve the problem that in traditional spunlace non-woven fabric pre-pressing machinery, the pre-pressing roller is rotationally connected to the machinery through bearings and connected to the driving mechanism through a coupling. When replacing the roller body of the pre-pressing roller, the disassembly of the roller body of the pre-pressing roller is troublesome. It is necessary to disassemble multiple sets of couplings and bearings. The disassembly is troublesome and requires the operation of special maintenance tools. The overall weight of the roller body is relatively large, and it is necessary to rely on a hoisting machine for auxiliary operation, resulting in too high a difficulty in replacing the roller body of the pre-pressing roller.

[0005] In the first aspect of the present disclosure, a pre-pressing device for processing spunlace non-woven fabric is provided, specifically including: a non-woven fabric pre-pressing frame, the non-woven fabric pre-pressing frame is connected to a non-woven fabric conveying mechanism, and the support cylinder of the non-woven fabric conveying mechanism is rotationally connected to the upper surface of the non-woven fabric pre-pressing frame through bearings. A pre-pressing push cylinder is fixedly connected to the upper surface of the non-woven fabric pre-pressing frame through bolts. An elevating support frame is movably connected above the non-woven fabric pre-pressing frame. The upper end of the push rod of the pre-pressing push cylinder is fixedly connected to the rear surface of the elevating support frame. A roller driving member is fixedly connected to the left end of the rear surface of the elevating support frame through screws. A roller body guiding sleeve is installed on the right end plate of the elevating support frame. A right positioning end plate is movably connected to the roller body guiding sleeve. A left positioning end plate is rotationally connected to the left end plate of the elevating support frame. The left positioning end plate is connected to the roller driving member through belt transmission. A non-woven fabric pre-pressing roller is movably connected between the right positioning end plate and the left positioning end plate.

[0006] In at least some embodiments, two longitudinal guide rods are vertically welded to the upper surface of the non-woven fabric pre-pressing frame.

[0007] In at least some embodiments, two support frame guide frames are fixedly connected to the rear surface of the lifting support frame. The two support frame guide frames are respectively slidably connected to the two longitudinal guide rods, and a push cylinder connecting plate is welded in the middle of the rear surface of the lifting support frame.

[0008] In at least some embodiments, the push cylinder connecting plate is fixedly connected to the push rod of the pre-pressing push cylinder. A roller mounting opening is formed in the right end plate of the lifting support frame, and the roller mounting opening is rotatably connected to the roller guide sleeve through a bearing.

[0009] In at least some embodiments, the roller guide sleeve is of a cylindrical structure, and two guide openings with a rectangular cross-section are formed on the inner surface of the roller guide sleeve. The axis of the roller guide sleeve is parallel to the upper surface of the non-woven fabric pre-pressing frame.

[0010] In at least some embodiments, a right plugging convex block is fixedly connected to the left end surface of the right positioning end plate. An end plate guide rod is vertically welded to the right end of the right positioning end plate. Two guide rod convex plates are machined on the outer surface of the end plate guide rod, and a fastening push spring is fixedly connected to the right end surface of the right positioning end plate.

[0011] In at least some embodiments, the fastening push spring is sleeved on the end plate guide rod. The end plate guide rod is slidably connected to the roller guide sleeve, and the two guide rod convex plates are respectively slidably connected to the two guide openings of the guide sleeve.

[0012] In at least some embodiments, a cylindrical left plugging convex block is fixedly connected to the middle of the right surface of the left positioning end plate. The left plugging convex block is plugged into the left end of the non-woven fabric pre-pressing roller, and the right end of the non-woven fabric pre-pressing roller is plugged into the right plugging convex block.

[0013] The present utility model provides a pre-pressing device for processing spunlace non-woven fabrics, which has the following beneficial effects:

[0014] In the non-woven fabric pre-pressing device of the present utility model, a floating lifting support frame is provided. The non-woven fabric pre-pressing roller and its driving mechanism are installed on the lifting support frame. A pulling force is applied to the lifting support frame through a pre-pressing push cylinder, so that while the non-woven fabric pre-pressing roller rotates downward to apply pressure, the non-woven fabric on the non-woven fabric conveying mechanism is pre-pressed. The right positioning end plate and the left positioning end plate respectively fix the non-woven fabric pre-pressing roller from both ends thereof and transmit torque. When the outer surface of the non-woven fabric pre-pressing roller is worn after the equipment has been used for a certain period of time, the non-woven fabric pre-pressing roller needs to be replaced. The replacement work of the non-woven fabric pre-pressing roller can be removed without using external tools, and the non-woven fabric pre-pressing roller is of a hollow structure with a light overall weight, and there is no need to use an external lifting device to assist in disassembly or installation. It can be seen that compared with the non-woven fabric pre-pressing device in the prior art, the installation structure of the pre-pressing roller body is improved, making the disassembly and installation work of the pre-pressing roller more convenient, and reducing the overall weight of the pre-pressing roller, with better practicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings of the embodiments will be briefly introduced below.

[0016] The drawings in the following description only relate to some embodiments of the present utility model and do not limit the present utility model.

[0017] In the drawings:

[0018] Figure 1 A schematic diagram showing the overall structure of the present application is shown;

[0019] Figure 2 A schematic diagram showing the structure at the rear of the present application is shown;

[0020] Figure 3 A schematic diagram showing the structure of the present application when the non-woven fabric pre-pressing frame is separated from the lifting support frame is shown;

[0021] Figure 4 A schematic diagram showing the structure of the non-woven fabric pre-pressing roller of the present application installed on the lifting support frame is shown;

[0022] Figure 5 A schematic diagram showing the structure during the disassembly process of the non-woven fabric pre-pressing roller of the present application is shown;

[0023] Figure 6 A schematic diagram showing the structure of the present application when the roller body guide sleeve is separated from the right positioning end plate is shown.

[0024] LIST OF REFERENCE NUMERALS

[0025] 1. Non-woven fabric pre-pressing frame; 101. Longitudinal guide rod; 2. Non-woven fabric conveying mechanism; 3. Pre-pressing push cylinder; 4. Lifting support frame; 401. Support frame guide; 402. Push cylinder connecting plate; 403. Roller body mounting port; 5. Roller driving member; 6. Roller body guide sleeve; 601. Guide sleeve guide port; 7. Right positioning end plate; 701. Right insertion convex block; 702. Tightening push spring; 703. End plate guide rod; 704. Guide rod convex plate; 8. Left positioning end plate; 801. Left insertion convex block; 9. Non-woven fabric pre-pressing roller. Detailed implementation manners

[0026] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the described embodiments of the present utility model without creative efforts shall fall within the scope of protection of the present utility model.

[0027] Embodiment 1: Please refer to Figures 1 to 6 :

[0028] The present utility model provides a pre-pressing device for spunlace non-woven fabric processing, including: a non-woven fabric pre-pressing frame 1, the non-woven fabric pre-pressing frame 1 is connected to a non-woven fabric conveying mechanism 2, and the support cylinder of the non-woven fabric conveying mechanism 2 is rotatably connected to the upper surface of the non-woven fabric pre-pressing frame 1 through a bearing. A pre-pressing push cylinder 3 is fixedly connected to the upper surface of the non-woven fabric pre-pressing frame 1 by bolts. An elevating support frame 4 is movably connected above the non-woven fabric pre-pressing frame 1. The upper end of the push rod of the pre-pressing push cylinder 3 is fixedly connected to the rear surface of the elevating support frame 4. A roller driving member 5 is fixedly connected to the left end of the rear surface of the elevating support frame 4 by screws. A roller body guide sleeve 6 is installed on the right end plate of the elevating support frame 4. A right positioning end plate 7 is movably connected to the roller body guide sleeve 6. A left positioning end plate 8 is rotatably connected to the left end plate of the elevating support frame 4. The left positioning end plate 8 is connected to the roller driving member 5 through a belt drive. A non-woven fabric pre-pressing roller 9 is movably connected between the right positioning end plate 7 and the left positioning end plate 8. Two longitudinal guide rods 101 are vertically welded to the upper surface of the non-woven fabric pre-pressing frame 1. Two support frame guides 401 are fixedly connected to the rear surface of the elevating support frame 4. The two support frame guides 401 are respectively slidably connected to the two longitudinal guide rods 101. A push cylinder connecting plate 402 is welded in the middle of the rear surface of the elevating support frame 4. The push cylinder connecting plate 402 is fixedly connected to the push rod of the pre-pressing push cylinder 3. The two support frame guides 401 are respectively slidably connected to the two longitudinal guide rods 101 to play a guiding role. Under the action of the pre-pressing push cylinder 3, a downward pulling force is applied to the elevating support frame 4, so that the non-woven fabric pre-pressing roller 9 can better apply a squeezing force to the upper surface of the non-woven fabric conveying mechanism 2.

[0029] In the embodiment of the present disclosure, a roller mounting opening 403 is formed on the right end plate of the lifting support frame 4. The roller mounting opening 403 is rotatably connected to the roller guide sleeve 6 through a bearing. The roller guide sleeve 6 is of a cylindrical structure, and two guide sleeve guide openings 601 with a rectangular cross-section are formed on the inner surface of the roller guide sleeve 6. The axis of the roller guide sleeve 6 is parallel to the upper surface of the non-woven fabric pre-pressing frame 1. The roller guide sleeve 6 is rotatably connected to the roller mounting opening 403 through a bearing, which plays a supporting role for the roller guide sleeve 6 and fixes the roller guide sleeve 6 in the axial and radial directions.

[0030] Embodiment 2, on the basis of Embodiment 1, a right plug-in convex block 701 is fixedly connected to the left end surface of the right positioning end plate 7. A end plate guide rod 703 is perpendicularly welded to the right end of the right positioning end plate 7. Two guide rod convex plates 704 are machined on the outer surface of the end plate guide rod 703. A fastening push spring 702 is fixedly connected to the right end surface of the right positioning end plate 7. The fastening push spring 702 is sleeved on the end plate guide rod 703. The end plate guide rod 703 is slidably connected to the roller guide sleeve 6. The two guide rod convex plates 704 are respectively slidably connected to the two guide sleeve guide openings 601. A cylindrical left plug-in convex block 801 is fixedly connected to the middle of the right surface of the left positioning end plate 8. The left plug-in convex block 801 is inserted into the left end of the non-woven fabric pre-pressing roller 9. The right end of the non-woven fabric pre-pressing roller 9 is inserted into the right plug-in convex block 701. Under normal conditions, the right positioning end plate 7 is supported by the fastening push spring 702 between the right positioning end plate 7 and the roller guide sleeve 6. A leftward thrust is applied to the right positioning end plate 7 through the action of the fastening push spring 702. The two ends of the non-woven fabric pre-pressing roller 9 are connected to the right plug-in convex block 701 and the left plug-in convex block 801, which plays a supporting role for the non-woven fabric pre-pressing roller 9. When replacing the non-woven fabric pre-pressing roller 9, the right positioning end plate 7 is pushed to the right to increase the distance between the right plug-in convex block 701 and the left plug-in convex block 801, so that the non-woven fabric pre-pressing roller 9 is disengaged from the right plug-in convex block 701 and the left plug-in convex block 801, and the non-woven fabric pre-pressing roller 9 can be disassembled from the pre-pressing device. The non-woven fabric pre-pressing roller 9 is of a hollow structure, which reduces the weight of the non-woven fabric pre-pressing roller 9 and the difficulty of replacing the non-woven fabric pre-pressing roller 9, and the roller replacement work can be completed without using any additional devices.

[0031] Working principle of this embodiment: First, the spunlace non-woven fabric is assisted in transportation by the non-woven fabric conveying mechanism 2, and the spunlace non-woven fabric is pushed towards the pre-pressing device, so that the non-woven fabric passes behind the non-woven fabric pre-pressing roller 9. Then, the non-woven fabric is wound by the winding mechanism. The lifting support frame 4 is pulled downward by the pre-pressing push cylinder 3, so that the non-woven fabric pre-pressing roller 9 increases the extrusion pressure on the non-woven fabric. The left positioning end plate 8 and the non-woven fabric pre-pressing roller 9 are driven to rotate by the roller driving member 5 to realize the rolling of the non-woven fabric. After the rolling device works for a certain period of time, since the non-woven fabric pre-pressing roller 9 is in a high-intensity working state and its outer surface is worn, the equipment is stopped. The right positioning end plate 7 is pushed to the right, so that the fastening push spring 702 is compressed. The right positioning end plate 7 moves to the right, increasing the distance between the right insertion convex block 701 and the left insertion convex block 801, controlling the lateral movement of the non-woven fabric pre-pressing roller 9, and separating the non-woven fabric pre-pressing roller 9 from the right insertion convex block 701 and the left insertion convex block 801, thus completing the disassembly of the right positioning end plate 7. After the outer surface of the right positioning end plate 7 is processed, it is installed in the right insertion convex block 701 and the left insertion convex block 801 again, thus completing the roll change work of the pre-pressing device.

[0032] In this article, the following points need to be noted:

[0033] 1. The attached drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.

[0034] 2. Without conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0035] The above is only the specific implementation manner of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. A pre-pressing device for processing spunlace nonwoven fabrics, comprising: A non-woven fabric pre-pressing frame (1), wherein the non-woven fabric pre-pressing frame (1) is connected to a non-woven fabric conveying mechanism (2), and the support tube of the non-woven fabric conveying mechanism (2) is rotatably connected to the upper surface of the non-woven fabric pre-pressing frame (1) through a bearing, characterized in that a pre-pressing push cylinder (3) is fixedly connected to the upper surface of the non-woven fabric pre-pressing frame (1) by bolts, and a lifting support frame (4) is movably connected above the non-woven fabric pre-pressing frame (1), and the rear surface of the lifting support frame (4) is fixedly connected to the upper end of the push rod of the pre-pressing push cylinder (3), and the lifting support frame (4) is fixedly connected to the upper end of the push rod of the pre-pressing push cylinder (3). The left end of the rear surface of the support frame (4) is fixedly connected to a roller driving member (5) by means of screws; a roller guide sleeve (6) is installed on the right end plate of the lifting support frame (4); a right positioning end plate (7) is movably connected to the roller guide sleeve (6); a left positioning end plate (8) is rotatably connected to the left end plate of the lifting support frame (4); the left positioning end plate (8) is connected to the roller driving member (5) by means of a belt transmission; a non-woven fabric pre-pressing roller (9) is movably connected between the right positioning end plate (7) and the left positioning end plate (8).

2. A pre-pressing device for processing spunlace nonwoven fabrics according to claim 1, characterized in that: Two longitudinal guide rods (101) are vertically welded to the upper surface of the non-woven fabric pre-pressing frame (1).

3. The pre-pressing device for processing spunlace nonwoven fabrics according to claim 1, characterized in that: The rear surface of the lifting support frame (4) is fixedly connected with two support frame guide frames (401), and the two support frame guide frames (401) are slidably connected with two longitudinal guide rods (101) respectively. A push cylinder connecting plate (402) is welded in the middle of the rear surface of the lifting support frame (4).

4. A pre-pressing device for processing spunlace nonwoven fabrics according to claim 3, characterized in that: The push cylinder connecting plate (402) is fixedly connected to the push rod of the pre-pressing push cylinder (3); a roller body mounting opening (403) is provided on the right end plate of the lifting support frame (4); and the roller body mounting opening (403) is rotatably connected to the roller body guide sleeve (6) via a bearing.

5. The pre-pressing device for processing spunlace nonwoven fabrics according to claim 1, characterized in that: The roller guide sleeve (6) is a cylindrical structure, and the inner surface of the roller guide sleeve (6) is provided with two guide sleeve guide openings (601) with rectangular cross-sections, and the axis of the roller guide sleeve (6) is parallel to the upper surface of the non-woven fabric pre-pressing frame (1).

6. A pre-pressing device for processing spunlace nonwoven fabrics according to claim 5, characterized in that: A right plug-in protrusion (701) is fixedly connected to the left end surface of the right positioning end plate (7), an end plate guide rod (703) is vertically welded to the right end of the right positioning end plate (7), two guide rod protrusions (704) are machined on the outer surface of the end plate guide rod (703), and a tightening push spring (702) is fixedly connected to the right end surface of the right positioning end plate (7).

7. A pre-pressing device for processing spunlace nonwoven fabrics according to claim 6, characterized in that: The tightening push spring (702) is sleeved outside the end plate guide rod (703), the end plate guide rod (703) is slidably connected to the roller body guide sleeve (6), and the two guide rod convex plates (704) are slidably connected to the two guide sleeve guide openings (601) respectively.

8. The pre-pressing device for processing spunlace nonwoven fabrics according to claim 6, characterized in that: A left plug-in protrusion (801) of a cylindrical structure is fixedly connected in the middle of the right surface of the left positioning end plate (8), the left plug-in protrusion (801) is plugged into the left end of the non-woven fabric pre-pressing roller (9), and the right end of the non-woven fabric pre-pressing roller (9) is plugged into the right plug-in protrusion (701).