Novel adjustable branch pipe assembly

Through the technology of using herringbone-shaped tee connector and breast-busting car molding, the existing manifold assembly has been solved for a long production time and inconvenient use, and more efficient assembly and welding stability has been achieved.

CN222992463UActive Publication Date: 2025-06-17GUANGDONG HANGJI METAL PRODUCT INDUSTRIES CO LTD
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Patent Information

Application Number
CN202422342693.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-06-17
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

Existing manifold components need to be molded using special molds, resulting in long production time, inefficient efficiency and inconvenient use.

Method used

The three-way connector with a herringbone structure is made of a breast truck to reduce dependence on special processing molds, and the welding area is increased by setting up a solder flow channel, external amplification and extension grooves to improve welding stability.

Benefits of technology

It reduces processing costs and time, improves assembly efficiency and welding stability, and makes it more convenient to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel adjustable branch pipe assembly which comprises a three-way connector, the three-way connector comprises an inlet end, a first outlet end and a second outlet end, the inlet end is communicated with a main pipe, the first outlet end is communicated with a first reducer pipe, and the second outlet end is communicated with a second reducer pipe; the three-way connector is of a herringbone structure, the inner axis of the inlet end, the inner axis of the first outlet end and the inner axis of the second outlet end intersect, and the included angle between the inner axis of the inlet end, the included angle between the inner axis of the first outlet end and the included angle between the inner axis of the second outlet end are all 120 degrees. The main pipe and the two reducer pipes can be assembled and formed by respectively manufacturing the main pipe and the two reducer pipes, so that the use of a special processing mold is reduced, the processing cost is reduced, time and labor are saved, and the use is more convenient.
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Description

Technical Field

[0001] The utility model belongs to the technical field of manifold, and particularly relates to a novel adjustable manifold assembly. Background Art

[0002] A manifold, also known as a central air-conditioning manifold, a brancher, or a divider. As the name implies, it is a pipe with one input and multiple outputs. It is mainly used in the pipeline installation of the central air-conditioning VRV system. Its function is to split the refrigerant in the pipeline into the indoor units in the multi-connected central air-conditioning installation system, playing a role in splitting.

[0003] At present, most manifold assemblies use pipe-made splitters, which require special molds for forming. The time for making molds is long, the efficiency is low, it is time-consuming and laborious, and it is very inconvenient to use. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a novel adjustable manifold assembly to solve the problems raised in the above background art.

[0005] The technical scheme adopted by the utility model is as follows:

[0006] A novel adjustable manifold assembly includes a tee connector. The tee connector includes an inlet end, a first outlet end, and a second outlet end. A main pipe is connected to the inlet end, a first reducing pipe is connected to the first outlet end, and a second reducing pipe is connected to the second outlet end;

[0007] The tee connector adopts a herringbone structure. The inner axes of the inlet end, the first outlet end, and the second outlet end intersect, and the included angles between the inner axes of the inlet end, the first outlet end, and the second outlet end are all 120°.

[0008] Preferably, the tee connector adopts a structure formed by turning a herringbone blank. Step holes are drilled in the outer circles of the inlet end, the first outlet end, and the second outlet end to form inner holes, and chamfers are formed at the outer ends of the inner holes to form outward-expanded holes.

[0009] Preferably, both the first reducing pipe and the second reducing pipe adopt an obtuse angle structure, and the obtuse angle is 120°.

[0010] Preferably, a plurality of solder flow channels are provided on the side walls at the outer ends of the inner holes of the inlet end, the first outlet end, and the second outlet end. An extension groove is provided at the end of the solder flow channel, and the head end of the solder flow channel is communicated with the outward-expanded hole.

[0011] In summary, due to the adoption of the above technical scheme, the beneficial effects of the utility model are:

[0012] 1. In the present utility model, the tee connector can be formed by turning a blank. The main pipe and the two reduced-diameter pipes are separately manufactured and then assembled, reducing the use of special processing molds, reducing processing costs, saving time and effort, and being more convenient to use.

[0013] 2. In the present utility model, by providing a solder flow channel, an outward-expanded hole, and an extension groove, the welding area between the outer pipe and the port of the tee connector is increased, and the welding is more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0015] Figure 2 is a cross-sectional view of the tee connector of the present utility model;

[0016] In the figure: 1. Tee connector; 11. Inlet end; 12. First outlet end; 13. Second outlet end; 2. Main pipe; 3. First reduced-diameter pipe; 4. Second reduced-diameter pipe; 5. Solder flow channel; 6. Extension groove. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The following is a detailed description of the specific embodiments of the present utility model.

[0018] The "range" disclosed in the present utility model is defined in the form of a lower limit and an upper limit. A given range is defined by selecting a lower limit and an upper limit, and the selected lower limit and upper limit define the boundary of the specific range. The range defined in this way can include the end values or not include the end values, and can be combined arbitrarily, that is, any lower limit can be combined with any upper limit to form a range. For example, if a range of 10 to 50 is listed for a specific parameter, ranges of 10 to 40 and 20 to 50 are also contemplated. In addition, if the minimum range values 1 and 2 are listed, and if the maximum range values 3, 4, and 5 are listed, the following ranges are all contemplated: 1 to 3, 1 to 4, 1 to 5, 2 to 3, 2 to 4, and 2 to 5. In this application, unless otherwise specified, the numerical range "a to b" represents the abbreviated representation of any real number combination between a and b, where a and b are both real numbers. For example, the numerical range "0 to 5" means that all real numbers between "0 to 5" have been fully listed in this article, and "0 to 5" is only the abbreviated representation of these numerical combinations.

[0019] If there is no special instruction, all embodiments and optional embodiments of this application can be combined with each other to form a new technical solution.

[0020] If there is no special instruction, all technical features and optional technical features of this application can be combined with each other to form a new technical solution.

[0021] Unless otherwise specified, all steps of this application can be carried out sequentially or randomly, preferably sequentially. For example, the method includes steps (a) and (b), which means that the method may include steps (a) and (b) carried out sequentially, or may also include steps (b) and (a) carried out sequentially. For example, when it is mentioned that the method may further include step (c), it means that step (c) can be added to the method in any order. For example, the method may include steps (a), (b) and (c), or may also include steps (a), (c) and (b), or may include steps (c), (a) and (b), etc.

[0022] Unless otherwise specified, "comprising" and "including" as mentioned in this application mean open-ended, and can also be closed-ended. For example, "comprising" and "including" can mean that other components not listed may also be included or comprised, or may only include or comprise the listed components.

[0023] Unless otherwise specified, the reaction is carried out under normal temperature and normal pressure conditions.

[0024] Unless otherwise specified, all parts or percentages are by weight or weight percentage.

[0025] In the present utility model, the substances used are all known substances, which can be purchased or synthesized by known methods.

[0026] In the present utility model, the devices or equipment used are all conventional devices or equipment known in the art and can all be purchased.

[0027] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0028] Embodiment:

[0029] A novel adjustable manifold assembly, as Figure 1-2 shown, includes a tee connector 1. The tee connector 1 includes an inlet end 11, a first outlet end 12 and a second outlet end 13. A main pipe 2 is connected to the inlet end 11, a first reducing pipe 3 is connected to the first outlet end 12, and a second reducing pipe 4 is connected to the second outlet end 13;

[0030] The tee connector 1 adopts a herringbone structure, and the inner axes of the inlet end 11, the first outlet end 12 and the second outlet end 13 intersect, and the included angles between the inner axes of the inlet end 11, the first outlet end 12 and the second outlet end 13 are all 120°.

[0031] In a possible implementation, the three-way connector 1 is made by turning a herringbone blank. Step holes are drilled in the outer circles of the inlet end 11, the first outlet end 12, and the second outlet end 13 to form inner holes, and chamfers are formed at the outer ends of the inner holes to form outward-expanded holes.

[0032] Furthermore, the step holes are drilled to adjust the shunt ports according to requirements.

[0033] Furthermore, the chamfers inside the holes are for convenient installation with the reducer pipes and play a role in guiding the solder during welding.

[0034] Furthermore, the solder used for welding the three-way connector 1 and the reducer pipes is 4047 aluminum-silicon solder.

[0035] In a possible implementation, both the first reducer pipe 3 and the second reducer pipe 4 adopt an obtuse angle structure, and their obtuse angles are both 120°.

[0036] In a possible implementation, a number of solder flow channels 5 are provided on the side walls at the outer ends of the inner holes of the inlet end 11, the first outlet end 12, and the second outlet end 13. An extension groove 6 is provided at the end of the solder flow channel 5, and the head end of the solder flow channel 5 is connected to the outward-expanded hole.

[0037] By adopting the above technical solutions:

[0038] The three-way connector 1 can be formed by turning a blank. The main pipe 2 and the two reducer pipes are made separately and then assembled, reducing the use of special processing molds, reducing processing costs, saving time and effort, and being more convenient to use.

[0039] By providing the solder flow channels 5, the outward-expanded holes, and the extension grooves 6, the welding area between the outer pipe and the ports of the three-way connector 1 is increased, and the welding is more stable.

[0040] Working principle: Refer to Figure 1-2 , use a herringbone blank for external shape and outer circle turning, drill step holes at the outer circles of the three ends, chamfer the inner holes, chamfer the edges, perform necking and then bending on the reducer pipes to make the reducer pipes achieve a reduced-diameter structure, and then cooperate with the turned adjustable three-way for welding to obtain a new type of manifold structure assembly.

[0041] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. A novel adjustable branch pipe assembly, characterized in that: The three-way connector (1) comprises an inlet end (11), a first outlet end (12) and a second outlet end (13); the inlet end (11) is connected to a main pipe (2); the first outlet end (12) is connected to a first reducer (3); and the second outlet end (13) is connected to a second reducer (4); The three-way connector (1) adopts a herringbone structure, the inner axes of the inlet end (11), the first outlet end (12) and the second outlet end (13) intersect, and the inner axes of the inlet end (11), the first outlet end (12) and the second outlet end (13) are all at an angle of 120° to each other.

2. A novel adjustable branch pipe assembly as claimed in claim 1, characterized in that: The three-way connector (1) adopts a herringbone blank lathe-molded structure, the inlet end (11), the first outlet end (12) and the second outlet end (13) are drilled with stepped holes to form inner holes, and the outer ends of the inner holes are chamfered to form outer expansion holes.

3. A novel adjustable branch pipe assembly as claimed in claim 1, characterized in that: The first reducer (3) and the second reducer (4) both adopt an obtuse angle structure, and the obtuse angles are both 120°.

4. A novel adjustable branch pipe assembly as claimed in claim 1, characterized in that: A plurality of solder flow channels (5) are provided on the side walls of the outer ends of the inner holes of the inlet end (11), the first outlet end (12) and the second outlet end (13), and an extension groove (6) is provided at the end of the solder flow channel (5). The head end of the solder flow channel (5) is connected to the outer expansion hole.