High-efficiency and energy-saving wire passing box body

Abstract

An efficient and energy-saving wire passing box comprises a box body, at least one set of wire passing holes for a wire body to penetrate through are formed in the surface of the box body, at least one drying groove is formed in the box body along the path of the wire body, a plurality of hot air holes are formed in the drying groove, and hot air is blown to the wire body from the hot air holes. According to the utility model, the relatively sealed box body is arranged, and the penetrating wire body is dried in the box body, so that the drying efficiency and the drying quality are greatly improved.

Description

Technical Field

[0001] The utility model belongs to the field of diamond wire saw manufacturing, and particularly relates to an energy-efficient wire passing box body. Background Art

[0002] In the process of modern industrial production, the manufacturing of diamond cutting wires is a key technology, which is widely used in the cutting of hard materials such as stones, silicon wafers, and advanced ceramics. Diamond cutting wires usually consist of a slender substrate and diamond particles attached thereto.

[0003] Diamond cutting wires are widely used in many fields, especially in the semiconductor industry, photovoltaic industry, glass processing, ceramic processing, and stone processing industries. In the semiconductor industry, diamond cutting wires are used for the cutting of silicon wafers, and can achieve high-precision and low-loss cutting effects. In the photovoltaic industry, diamond cutting wires are used in the manufacturing process of solar panels to cut silicon wafers to form solar cell units. In addition, diamond cutting wires are also used in the cutting and processing of hard and brittle materials such as glass and ceramics, and have the advantages of fast cutting speed, smooth cutting surface, and high cutting accuracy.

[0004] During the manufacturing process, in order to ensure the quality and performance of the cutting wires, drying treatment is required after the wire manufacturing is completed. The drying treatment is mostly to pass the wire body through a drying box body and raise the temperature inside the box body for drying. The traditional wire passing box body used in the existing drying process is often large in volume, occupies more production space, and is not suitable for production environments with limited space. At the same time, the too large internal space leads to uneven distribution of heat energy, affecting the drying efficiency and the uniformity of the wire body. The gaps on the side of the box body for the wire body to enter and exit are too large, making the hot air easy to escape, reducing the effective utilization of heat energy, and increasing energy consumption. The lack of temperature control leads to a continuous increase in the temperature inside the box body, resulting in low utilization efficiency of heat energy and energy waste. Content of the Utility Model

[0005] The purpose of the utility model is to provide an energy-efficient wire passing box body to solve the technical problems of improving the utilization efficiency of heat energy and avoiding heat energy overflow during the drying process of diamond cutting wires.

[0006] To achieve the above purpose, the specific technical solution of an energy-efficient wire passing box body of the utility model is as follows:

[0007] An energy-efficient wire passing box body includes a box body, at least one set of wire passing holes for the wire body to pass through are arranged on the surface of the box body, at least one drying groove is arranged in the box body along the path of the wire body, and a number of hot air holes are arranged in the drying groove, and hot air is blown from the hot air holes to the wire body.

[0008] As a further improvement of the present utility model, the box body includes a base and a cover body. The cover body is in the shape of a box with an opening on one side. The drying tank is arranged on the surface of the base, and the opening side of the cover body covers the drying tank, forming a closed drying space with the base.

[0009] As a further improvement of the present utility model, the drying tank has a "V"-shaped cross-section, and the hot air holes are distributed on both inclined surfaces. The wire body passes through the box body along the upper part of the opening.

[0010] As a further improvement of the present utility model, a drying base is arranged on the surface of the base facing the cover body. The drying base protrudes relative to the upper surface of the base. The wire passing holes are correspondingly arranged on both sides of the cover body. The drying tank passes through the surface of the drying base and connects the corresponding two wire passing holes.

[0011] As a further improvement of the present utility model, the cover body covers the base from above, and the side surface of the drying base abuts against the inner wall of the opening of the cover body.

[0012] As a further improvement of the present utility model, the wire passing box body of the present utility model further includes a control system. The control system controls the passing speed of the wire body, the hot air flow rate of the hot air holes, and the hot air temperature according to the temperature in the drying space.

[0013] As a further improvement of the present utility model, a temperature sensor is arranged in the drying space. The temperature sensor feeds back the temperature data to the control system.

[0014] As a further improvement of the present utility model, wire inlet devices and wire outlet devices are respectively connected to both ends of the wire body, and the control system controls the passing speed of the wire body.

[0015] As a further improvement of the present utility model, the hot air holes are communicated with a heating device. The heating device controls the hot air flow rate and temperature according to the instructions of the control system.

[0016] As a further improvement of the present utility model, a pressure sensor is arranged in the drying space. The pressure sensor feeds back the pressure data to the control system, and the control system controls the hot air flow rate according to the pressure data.

[0017] Beneficial effects:

[0018] The wire passing box of the present utility model significantly improves the drying efficiency through a reasonably designed drying trough and hot air hole structure. The drying trough adopts a "V"-shaped cross-section design, enabling the hot air to blow more concentratedly towards the wire body, enhancing the penetration and convection effect of the hot air. At the same time, the hot air holes are distributed on the two inclined planes of the drying trough, allowing the hot air to evenly cover all parts of the wire body, thereby ensuring uniform heating of the wire body during the drying process and avoiding problems such as uneven drying or local overheating. This design not only improves the drying efficiency but also reduces energy consumption, achieving the goal of high efficiency and energy conservation.

[0019] Through the combined design of the base and the cover body, a closed drying space is formed, effectively reducing heat dissipation. The drying base on the base fits tightly with the cover body, making the drying space more enclosed, reducing the leakage of hot air and heat loss. This design not only improves the thermal energy utilization rate but also makes the drying process more stable and reliable, ensuring the stability and consistency of the drying effect.

[0020] By optimizing the overall design of the box body, the volume and internal space of the box body are reduced, making the entire device more portable, flexible, and convenient for handling and installation. Description of the Drawings

[0021] Figure 1 It is a schematic structural diagram of an energy-efficient wire passing box of the present utility model;

[0022] Figure 2 It is a schematic structural diagram of the drying trough of the present utility model;

[0023] Figure 3 It is a schematic diagram of a traditional wire passing box;

[0024] Figure 4 It is a comparison table of the energy consumption of the wire passing box of the present utility model and the traditional wire passing box;

[0025] Figure 5 It is a temperature energy consumption table of the wire passing box of the present utility model and the traditional wire passing box;

[0026] Explanation of the marks in the figure: 100, box body; 110, base; 111, drying base; 120, cover body; 121, wire passing hole; 200, drying trough; 210, hot air hole. Detailed Embodiment

[0027] To deepen the understanding of the present utility model, the present utility model will be further described in detail below in combination with embodiments and drawings. The embodiments are only used to explain the present utility model and do not constitute a limitation on the protection scope of the present utility model.

[0028] Embodiment Example:

[0029] Such as Figure 1An efficient and energy-saving wire-passing box body shown in the figure includes a box body 100 composed of a base 110 and a cover body 120. The cover body 120 covers the base 110 from above, forming a closed drying space between the cover body 120 and the base 110. The cover body 120 is designed as a box shape with an opening on one side, which is convenient for the wire to pass through. As Figure 2 shown, a drying groove 200 is arranged on the upper surface of the base 110. The drying groove 200 is concave in a "V" shape, and a plurality of hot air holes 210 are distributed on the inclined surfaces on both sides of the drying groove 200. The hot air blows towards the wire through these hot air holes 210, enabling the hot air to blow more concentratedly towards the wire and achieving efficient drying.

[0030] The upper surface of the base 110 facing the cover body 120 is provided with a drying base 111. The drying base 111 protrudes relative to the upper surface of the base 110. The wire-passing holes 121 are correspondingly arranged on both sides of the cover body 120. The drying groove 200 passes through the surface of the drying base 111 and connects the corresponding two wire-passing holes 121. The wire-passing holes 121 are slightly larger than the diameter of the wire, which can better avoid the overflow of heat in the drying space. When the box body 100 is closed, the side surface of the drying base 111 abuts against the inner wall of the opening of the cover body 120 to ensure the sealing of the drying space and reduce heat loss.

[0031] The control system is arranged outside the box body 100. In this embodiment, the control system is an operating platform that can control the passing speed of the wire, the hot air flow rate of the hot air holes, and the hot air temperature according to the temperature and pressure inside the box. By arranging a temperature sensor and a pressure sensor on the inner surface of the cover body 120, the temperature and pressure data inside the box are detected in real time and fed back to the control system to ensure that the wire is evenly heated during the drying process, the pressure in the space is stable, and the drying effect is not affected by too high or too low temperature.

[0032] The hot air holes 210 are communicated with a heating device. In this embodiment, the heating device is a structure integrating a pump body and a heating function. The control system adjusts the hot air flow rate and hot air temperature according to the preset temperature according to the temperature and pressure inside the box. The heating device can also select different heating methods according to actual needs, such as electric heating, gas heating, etc., to meet different drying requirements.

[0033] The wire inlet device and the wire outlet device are respectively connected to both ends of the wire, and the passing speed of the wire is controlled by the control system. This design makes the entire drying process more automated and intelligent, improving production efficiency.

[0034] As Figure 3 shown, it is a schematic diagram of a traditional wire-passing box body, and the wire grooves on both sides and the space inside the box are larger.

[0035] As Figure 4 and 5As shown in the figure, the traditional hot air box and the new hot air box in the figure respectively refer to the traditional wire-passing box body and the wire-passing box body of the present utility model. By recording the power consumption of both at different temperature settings, it can be seen that:

[0036] When drying with the traditional wire-passing box body, the set temperature is 150°C, and the average energy consumption during normal production is: 1.7 Kwh;

[0037] When drying with the wire-passing box body of the present utility model, the set temperature is 150°C, and the average energy consumption during normal production is: 1.4 Kwh;

[0038] When drying with the wire-passing box body of the present utility model, the set temperature is 120°C, and the average energy consumption during normal production is: 1.15 Kwh;

[0039] When the set temperature is 120°C, the quality of the steel wire produced by drying with the wire-passing box body of the present utility model is normal, while the steel wire produced by drying with the traditional wire-passing box body fails to meet the shipping requirements.

[0040] At the same time, when the set working temperature is 150°C, the wire-passing box body of the present utility model saves 0.3 Kwh of energy; when the set working temperature is 120°C, the wire-passing box body of the present utility model saves 0.55 Kwh of energy.

[0041] In addition, the drying equipment is an important source of heat production for the machine. By using the wire-passing box body of the present utility model, the temperature of the drying equipment can be reduced, the total temperature of the workshop can be decreased, and the energy consumption of the workshop air conditioner can be reduced.

[0042] In summary, the wire-passing box body of the present utility model realizes efficient, energy-saving, and stable drying effects through optimized structural design and the introduction of an intelligent control system. This wire-passing box body not only improves production efficiency and reduces energy consumption but also brings significant economic and environmental benefits to the enterprise.

[0043] It can be understood that the present utility model is described through some embodiments. Those skilled in the art know that without departing from the spirit and scope of the present utility model, various changes or equivalent replacements can be made to these features and embodiments. Additionally, under the teaching of the present utility model, these features and embodiments can be modified to adapt to specific situations and materials without departing from the spirit and scope of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application belong to the scope protected by the present utility model.

Claims

1. A highly efficient and energy-saving wire-passing box, characterized in that: It comprises a box body, wherein the surface of the box body is provided with at least one group of wire holes for the wire body to pass through, and the box body is provided with at least one drying groove along the path of the wire body, and the drying groove is provided with a plurality of hot air holes, and hot air is blown toward the wire body from the hot air holes; The box body includes a base and a cover body, the cover body is a box-shaped body with one side open, the drying tank is arranged on the surface of the base, the open side of the cover body covers the drying tank, and a closed drying space is formed between the cover body and the base; The drying tank has a "V"-shaped cross section, the hot air holes are distributed on the inclined surfaces on both sides, and the line body passes through the box along the top of the opening.

2. The energy-efficient wire-passing box according to claim 1 is characterized in that: The surface of the base facing the cover body is provided with a drying base, the drying base protrudes relative to the upper surface of the base, the wire holes are correspondingly arranged on both sides of the cover body, and the drying groove passes through the surface of the drying base and connects the corresponding two wire holes.

3. The high-efficiency and energy-saving wire-passing box according to claim 2 is characterized in that: The cover body covers the base from above, and the side surface of the drying base abuts against the inner wall of the opening of the cover body.

4. The high-efficiency and energy-saving wire-passing box according to claim 1 is characterized in that: It also includes a control system, which controls the passing speed of the wire body, the hot air flow rate of the hot air holes, and the hot air temperature according to the temperature in the drying space.

5. The high-efficiency and energy-saving wire-passing box according to claim 4 is characterized in that: A temperature sensor is provided in the drying space, and the temperature sensor feeds back temperature data to the control system.

6. The energy-efficient wire-passing box according to claim 4 is characterized in that: The two ends of the wire body are respectively connected with a wire inlet device and a wire outlet device, and the passing speed of the wire body is controlled by the control system.

7. The high-efficiency and energy-saving wire-passing box according to claim 4 is characterized in that: The hot air hole is communicated with a heating device, and the heating device controls the hot air flow and temperature according to the instructions of the control system.

8. The high-efficiency and energy-saving wire-passing box according to claim 4 or 7, characterized in that: A pressure sensor is provided in the drying space, and the pressure sensor feeds back pressure data to the control system, and the control system controls the hot air flow rate according to the pressure data.

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