Reflection performance test equipment for automobile reflex reflector
By designing an automated testing equipment that integrates transmission elements and detection elements, the problem of cumbersome operation of the automotive responsive reflector reflector reflector reflector reflector reflector in the prior art is solved, and more efficient and accurate reflective performance detection is achieved.
Patent Information
- Application Number
- CN202422053972.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing automotive responsive reflector reflector reflector reflector reflector reflector performance testing equipment is complicated to operate and requires manual adjustment of the reflection angle multiple times, resulting in inefficient testing.
An automated testing equipment including transmission elements and detection elements is designed to realize multi-angle precise position adjustment of the reflection angle of the automobile responsive reflector through an electric rotating table and an angle sensor, reducing manual operation.
It improves the efficiency of reflective performance testing of automotive replies reflectors, reduces operational complexity and test time, and achieves more accurate reflective performance detection.
Smart Images

Figure CN222993971U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automotive optical components, and particularly relates to a test device for the reflective performance of an automotive retroreflector. Background Art
[0002] An automotive retroreflector, also known as a reflective sheet or reflective lattice, is mainly made of plastic parts injection-molded from PMMA, PC, AS, etc. It is a passive reflector that uses the pattern inside the reflector for "borrowing light and reflecting light". Generally speaking, it is a reflector and a reflective pattern. The specific principle is that a parallel light beam passes through air and a transparent plastic sheet and enters three prism surfaces for refraction and then returns the light.
[0003] During the preparation process of an automotive retroreflector, it is necessary to test its reflective performance. The existing reflective performance test devices usually need to change the reflection angles of the automotive retroreflector multiple times in order to improve the measurement results, so as to test the reflective performance of the automotive retroreflector at multiple angles. In this process, the staff needs to use adjustment tools to change the position of the installed automotive retroreflector, and to ensure the accuracy of the data, it is necessary to calibrate and compare the installation angle of the automotive retroreflector with the changed position through an angle measuring tool. The operation is relatively cumbersome, resulting in a relatively long overall time for testing the reflective performance of the automotive retroreflector. Content of the Utility Model
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a test device for the reflective performance of an automotive retroreflector. The device can automatically adjust the multi-angle precise position of the reflection angle of the automotive retroreflector through a transmission element and a detection element, without manual comparison and adjustment, effectively improving the reflective test efficiency of the device for the automotive retroreflector, and can effectively solve the problems in the background art.
[0005] To achieve the above object, the utility model provides the following technical solution: A test device for the reflective performance of an automotive retroreflector, comprising a storage box and a fine adjustment mechanism for the reflection angle;
[0006] A test shell is installed on the right side of the storage box;
[0007] The fine adjustment mechanism for the reflection angle includes a base, a first rotating shaft, a rotating seat, a flipping seat, an electric rotating table, and an angle sensor. The base is arranged on the bottom wall of the storage box. The upper side of the base is rotatably connected to the rotating seat through the first rotating shaft. The inside of the rotating seat is rotatably connected to the flipping seat through a second rotating shaft. Electric rotating tables are provided on the top wall of the base and the front side of the rotating seat. Angle sensors are provided on the upper side of the base and the rear wall of the rotating seat. The first rotating shaft and the second rotating shaft are fixedly connected to the rotating ends of the adjacent electric rotating tables and the detection shafts of the angle sensors respectively. Through the transmission elements and detection elements, this device can automatically adjust the reflection angle of the vehicle retroreflector to a precise position at multiple angles, without manual comparison and adjustment, effectively improving the efficiency of the device for the reflection test of the vehicle retroreflector.
[0008] Further, a single-chip microcomputer is provided on the front side of the storage box. The input end of the single-chip microcomputer is electrically connected to an external power supply, and the output end of the single-chip microcomputer is electrically connected to the output ends of the electric rotating tables respectively. The angle sensors are bidirectionally electrically connected to the single-chip microcomputer, which is convenient for controlling electrical components.
[0009] Further, a tungsten halogen lamp is provided on the right wall of the test shell. The input end of the tungsten halogen lamp is electrically connected to the output end of the single-chip microcomputer. A semi-transparent reflector is provided between the front and rear walls of the test shell. A light-transmitting glass is installed between the test shell and the storage box. A photodetector is provided on the top wall of the test shell. The photodetector is bidirectionally electrically connected to the single-chip microcomputer to conduct a reflection performance test on the vehicle retroreflector.
[0010] Further, the fine adjustment mechanism for the reflection angle further includes a limiting component. The limiting component includes telescopic columns, springs, and arc-shaped pressing seats. The telescopic columns are evenly arranged at the upper and lower ends inside the right side of the flipping seat. An arc-shaped pressing seat is provided between the telescopic ends of the longitudinally adjacent telescopic columns. Springs are evenly distributed between the arc-shaped pressing seats and the flipping seat. The springs are movably sleeved on the outer ends of the adjacent telescopic columns to quickly install and fix the vehicle retroreflector for the reflection performance test.
[0011] Further, the limiting component further includes rubber pads. The rubber pads are arranged on the side of the arc-shaped pressing seat close to the center of the flipping seat to avoid relative sliding between the arc-shaped pressing seat and the vehicle retroreflector by increasing the contact friction.
[0012] Further, a display screen is provided on the front side of the storage box. The input end of the display screen is electrically connected to the output end of the single-chip microcomputer, which is convenient for the staff to observe the reflection test results of the vehicle retroreflector.
[0013] Further, the upper side of the storage box is hinged with a top cover through evenly distributed hinges. A handle is provided on the upper side of the top cover, which is convenient for putting the vehicle retroreflector into the storage box.
[0014] Compared with the prior art, the beneficial effects of the present utility model are:
[0015] During the process of testing the retroreflective performance of an automotive retroreflector, the single-chip microcomputer controls the electric rotating table and the angle sensor, so as to horizontally and vertically rotate and adjust the installed automotive retroreflector through the first rotating shaft and the second rotating shaft respectively, and then automatically adjust the reflective angle of the automotive retroreflector to multiple precise positions. During the process of detecting the retroreflective performance of the automotive retroreflector, there is no need for manual comparison and adjustment, effectively improving the efficiency of the device for testing the retroreflective performance of the automotive retroreflector. Brief Description of the Drawings
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model;
[0017] Figure 2 It is an internal structural schematic diagram of the present utility model;
[0018] Figure 3 It is an enlarged structural schematic diagram at position A of the present utility model.
[0019] In the figure: 1 storage box, 2 single-chip microcomputer, 3 test shell, 4 tungsten halogen lamp, 5 semi-transparent reflector, 6 light-transmitting glass, 7 photodetector, 8 fine adjustment mechanism for reflection angle, 81 base, 82 first rotating shaft, 83 rotating seat, 84 flipping seat, 85 limiting component, 851 telescopic column, 852 spring, 853 arc-shaped pressing seat, 854 rubber pad, 86 electric rotating table, 87 angle sensor, 9 display screen, 10 top cover, 11 handle. Detailed Embodiment
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] Please refer to Figures 1 - 3, this embodiment provides a technical solution: an automotive retroreflector light reflection performance testing device, including a storage box 1 and a fine adjustment mechanism 8 for the reflection angle; a testing shell 3 is installed on the right side of the storage box 1, and a single-chip microcomputer 2 is provided on the front side of the storage box 1. The input end of the single-chip microcomputer 2 is electrically connected to an external power supply, and the output end of the single-chip microcomputer 2 is respectively electrically connected to the output end of the electric rotary table 86. The angle sensors 87 are both bidirectionally electrically connected to the single-chip microcomputer 2. A tungsten halogen lamp 4 is provided on the right wall of the testing shell 3, and the input end of the tungsten halogen lamp 4 is electrically connected to the output end of the single-chip microcomputer 2. A semi-transparent mirror 5 is provided between the front and rear walls of the testing shell 3. A light-transmitting glass 6 is installed between the testing shell 3 and the storage box 1. A photodetector 7 is provided on the top wall of the testing shell 3, and the photodetector 7 is bidirectionally electrically connected to the single-chip microcomputer 2. A display screen 9 is provided on the front side of the storage box 1, and the input end of the display screen 9 is electrically connected to the output end of the single-chip microcomputer 2. The upper side of the storage box 1 is hinged with a top cover 10 through evenly distributed hinges, and a handle 11 is provided on the upper side of the top cover 10.
[0022] Among them, the fine adjustment mechanism 8 for the reflection angle includes a base 81, a first rotating shaft 82, a rotating seat 83, a flipping seat 84, an electric rotary table 86 and an angle sensor 87. The base 81 is arranged on the bottom wall of the storage box 1. The upper side of the base 81 is rotatably connected with a rotating seat 83 through the first rotating shaft 82. The inside of the rotating seat 83 is rotatably connected with a flipping seat 84 through a second rotating shaft. Electric rotary tables 86 are provided on the top wall of the base 81 and the front side of the rotating seat 83, and angle sensors 87 are provided on the upper side of the base 81 and the rear wall of the rotating seat 83. The first rotating shaft 82 and the second rotating shaft are both fixedly connected to the rotating end of the adjacent electric rotary table 86 and the detection shaft of the angle sensor 87.
[0023] Among them, the fine adjustment mechanism 8 for the reflection angle further includes a limiting component 85. The limiting component 85 includes a telescopic column 851, a spring 852 and an arc-shaped pressing seat 853. The telescopic columns 851 are evenly arranged at the upper and lower ends of the right side inside the flipping seat 84. An arc-shaped pressing seat 853 is provided between the telescopic ends of the longitudinally adjacent telescopic columns 851. Uniformly distributed springs 852 are provided between the arc-shaped pressing seat 853 and the flipping seat 84, and the springs 852 are all movably sleeved on the outer ends of the adjacent telescopic columns 851; the limiting component 85 further includes a rubber pad 854, and the rubber pads 854 are all arranged on the side of the arc-shaped pressing seat 853 close to the center of the flipping seat 84. Horizontally insert the automotive retroreflector from right to left between the two arc-shaped pressing seats 853. The arc surface of the arc-shaped pressing seat 853 is pressed, and the telescopic ends of the telescopic columns 851 and the springs 852 contract, so as to quickly install and fix the automotive retroreflector for the light reflection performance test. The rubber pads 854 avoid the relative sliding phenomenon between the arc-shaped pressing seat 853 and the automotive retroreflector by increasing the contact friction.
[0024] The working principle of the present utility model is as follows:
[0025] When performing a retroreflective performance test on an automotive retroreflector, first open the top cover 10 through the handle 11. Then, horizontally insert the automotive retroreflector from right to left between the two arc-shaped pressing seats 853. The arc surfaces of the arc-shaped pressing seats 853 are pressed, and the telescopic ends of the telescopic columns 851 and the springs 852 contract, thereby quickly installing and fixing the automotive retroreflector for the retroreflective performance test. The rubber pads 854 increase the contact friction to prevent relative sliding between the arc-shaped pressing seats 853 and the automotive retroreflector. Subsequently, the single-chip microcomputer 2 starts the tungsten halogen lamp 4. The light source emitted by the tungsten halogen lamp 4 irradiates the automotive retroreflector through the semi-transparent mirror 5 and the light-transmitting glass 6. After the irradiated light shines on the automotive retroreflector, retroreflection occurs. The retroreflected light is reflected through the light-transmitting glass 6 and the semi-transparent mirror 5 into the photodetector 7. The single-chip microcomputer 2 starts the photodetector 7. The photodetector 7 measures the retroreflective luminous intensity coefficient and transmits the result to the single-chip microcomputer 2 in the form of an electrical signal. The single-chip microcomputer 2 compares the measured luminous intensity coefficient with the standard luminous intensity coefficient to determine whether the automotive retroreflector is qualified, and transmits the result and data comparison to the display screen 9 in the form of an electrical signal for the staff to observe;
[0026] During the retroreflective performance test of the automotive retroreflector, the single-chip microcomputer 2 starts the lower electric rotating table 86 so that its rotating end drives the rotating shaft 82 to rotate. The rotating shaft 82 indirectly drives the fixed automotive retroreflector to rotate horizontally through the rotating seat 83, thereby adjusting the retroreflective incident angle of the automotive retroreflector. During this process, the single-chip microcomputer 2 starts the lower angle sensor 87. The angle sensor 87 uses a high-performance integrated magnetic-sensitive element to measure the rotation angle of the detection shaft by utilizing the non-contact characteristic of magnetic signal induction, and transmits the measurement result of the rotation angle of the rotating shaft 82 to the single-chip microcomputer 2 in the form of an electrical signal. The single-chip microcomputer 2 controls the lower electric rotating table 86 according to the measured result, so as to accurately adjust the retroreflective incident angle of the automotive retroreflector. The single-chip microcomputer 2 starts the upper electric rotating table 86 and the angle sensor 87 to perform vertical rotation adjustment on the automotive retroreflector through the same principle. By changing the reflection angle of the automotive retroreflector, multiple groups of measurement results are obtained, thereby improving the accuracy of the device for testing the retroreflective performance of the automotive retroreflector and being convenient to use.
[0027] It should be noted that in the above embodiments, the single-chip microcomputer 2 can adopt NY8A050D, the photodetector 7 can adopt PDA10A2 silicon photodetector, the electric rotating table 86 can adopt PT-GD204 high-precision electric rotating table, the angle sensor 87 can adopt HSM22M multi-turn non-contact magnetic-sensitive potentiometer, the display screen 9 can adopt DS-D4015, and the single-chip microcomputer 2 controls the tungsten halogen lamp 4, the photodetector 7, the electric rotating table 86, the angle sensor 87 and the display screen 9 to work using the commonly used methods in the prior art.
[0028] The above are only embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. Any equivalent structural or equivalent process transformations made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, are similarly included within the patent protection scope of the present utility model.
Claims
1. A reflective performance testing device for a car retro-reflector, characterized in that: It comprises a storage box (1) and a reflective angle fine adjustment mechanism (8); A test shell (3) is installed on the right side of the storage box (1); The reflective angle fine adjustment mechanism (8) comprises a base (81), a rotating shaft (82), a rotating seat (83), a flip seat (84), an electric rotating platform (86) and an angle sensor (87); the base (81) is arranged on the bottom wall of the storage box (1); the upper side of the base (81) is rotatably connected to the rotating seat (83) via the rotating shaft (82); the interior of the rotating seat (83) is rotatably connected to the flip seat (84) via the rotating shaft (82); the top wall of the base (81) and the front side of the rotating seat (83) are both provided with an electric rotating platform (86); the upper side of the base (81) and the rear wall of the rotating seat (83) are both provided with an angle sensor (87); the rotating shaft (82) and the rotating shaft (82) are both fixedly connected to the rotating end of the adjacent electric rotating platform (86) and the detection axis of the angle sensor (87).
2. The reflective performance testing equipment for automobile retro-reflectors according to claim 1, characterized in that: A single-chip microcomputer (2) is provided on the front side of the storage box (1); the input end of the single-chip microcomputer (2) is electrically connected to an external power supply; the output end of the single-chip microcomputer (2) is electrically connected to the output end of the electric rotating table (86); and the angle sensor (87) is electrically connected to the single-chip microcomputer (2) in a bidirectional manner.
3. The reflective performance testing equipment for automobile retro-reflectors according to claim 2, characterized in that: A halogen tungsten lamp (4) is provided on the right wall of the test shell (3), the input end of the halogen tungsten lamp (4) is electrically connected to the output end of the single-chip computer (2), a semi-transparent reflector (5) is provided between the front and rear walls of the test shell (3), a light-transmitting glass (6) is installed between the test shell (3) and the storage box (1), and a photoelectric detector (7) is provided on the top wall of the test shell (3), and the photoelectric detector (7) is bidirectionally electrically connected to the single-chip computer (2).
4. The reflective performance testing device for a vehicle retro-reflector according to claim 1, characterized in that: The reflective angle fine adjustment mechanism (8) also includes a limit assembly (85), which includes a telescopic column (851), a spring (852) and an arc-shaped extrusion seat (853). The telescopic column (851) is evenly arranged at the upper and lower ends of the right inner side of the flip seat (84), an arc-shaped extrusion seat (853) is provided between the telescopic ends of longitudinally adjacent telescopic columns (851), and evenly distributed springs (852) are provided between the arc-shaped extrusion seat (853) and the flip seat (84), and the springs (852) are movably sleeved with the outer ends of adjacent telescopic columns (851).
5. The reflective performance testing device for a vehicle retro-reflector according to claim 4, characterized in that: The limiting assembly (85) further comprises a rubber pad (854), and the rubber pad (854) is arranged on one side of the arc-shaped extrusion seat (853) close to the center of the flip seat (84).
6. The reflective performance testing equipment for automobile retro-reflectors according to claim 1, characterized in that: A display screen (9) is provided on the front side of the storage box (1), and an input end of the display screen (9) is electrically connected to an output end of the single-chip computer (2).
7. The reflective performance testing device for a vehicle retro-reflector according to claim 1, characterized in that: The upper side of the storage box (1) is hingedly connected to a top cover (10) via evenly distributed hinges, and a handle (11) is provided on the upper side of the top cover (10).