Cutting equipment based on bit production and machining

Abstract

The utility model relates to the technical field of bit cutting, and discloses cutting equipment based on bit production and processing, which comprises a workbench, the top end of the workbench is fixedly connected with a square fixing column, the side wall of the inner ring of the square fixing column is movably connected with a transverse clamping wheel, the top end of the workbench is fixedly connected with a strip-shaped fixing column, and the transverse clamping wheel is movably connected with a transverse clamping wheel. The side face of the strip-shaped fixing column is movably connected with a vertical clamping wheel, the top end of the workbench is fixedly connected with a first fixing column, the side face of the first fixing column is fixedly connected with first pneumatic calipers, the top end of the workbench is fixedly connected with a second fixing column, and the side face of the second fixing column is fixedly connected with second pneumatic calipers. According to the cutting device, the transverse clamping wheel and the vertical clamping wheel are arranged, so that a material to be cut can be firmly clamped by the clamping roller, the material is prevented from shaking or shifting in the cutting process, and the cutting precision is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of bit cutting, and more specifically to a cutting device based on bit production and processing. Background Art

[0002] According to the requirements of bit production, steel bars are cut into precise sizes to ensure the smooth progress of subsequent processing. Through unified cutting standards, the standardization of bit production is achieved, improving the consistency and interchangeability of products. The cutting device can maintain stable processing quality during the cutting process, ensuring that the cut steel bar segments are highly consistent in size, shape, and surface quality. This helps reduce the defective rate in subsequent processing steps and improve the overall quality of products. A cutting device for bit production and processing plays an important role in cutting steel bars into predetermined lengths. It not only improves production efficiency and product quality but also reduces production costs and enhances production safety. It is an indispensable important device in the modern bit production and processing industry.

[0003] Deficiencies of the prior art: The inability of the cutting blade to cut automatically means that manual intervention is required frequently, such as adjusting the cutting position, replacing the cutting blade, etc. This greatly increases the non-production time in the production process. Due to the need for more manual operations, enterprises have to hire more workers or increase the workload of existing workers, thus increasing labor costs. Unbalanced cutting can lead to inconsistent sizes and irregular shapes of the cut materials, which may require workers to make additional adjustments or corrections in subsequent processing, thus increasing production time. The inconsistent shapes of the cut bits may affect the assembly performance and usage effects of the products. Summary of the Utility Model

[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a cutting device based on bit production and processing to solve the problems existing in the above-mentioned background art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A cutting device based on bit production and processing, including a workbench, the top of the workbench is fixedly connected with a square fixed column, the inner side wall of the square fixed column is movably connected with a horizontal clamping wheel, the top of the workbench is fixedly connected with a strip-shaped fixed column, the side of the strip-shaped fixed column is movably connected with a vertical clamping wheel, the top of the workbench is fixedly connected with a first fixed column, the side of the first fixed column is fixedly connected with a first pneumatic caliper, the top of the workbench is fixedly connected with a second fixed column, the side of the second fixed column is fixedly connected with a second pneumatic caliper, and the top of the workbench is fixedly connected with a sensor.

[0006] Furthermore, a bit dropping groove is formed at the top end of the workbench, and a bit dropping port is fixedly connected to the bottom end of the workbench. A slant filter screen is fixedly connected to the inner cavity side wall of the first fixing column, and a coolant spray pipe is fixedly connected to the top end of the workbench.

[0007] Furthermore, a partition board is fixedly connected to the top end of the workbench, an annular sliding strip is fixedly connected to the side surface of the partition board, and a protective eye plate is movably connected to the inner circle side wall of the annular sliding strip.

[0008] Furthermore, a transparent plastic board is fixedly connected to the side surface of the protective eye plate, and a handle is fixedly connected to the side surface of the protective eye plate.

[0009] Furthermore, a fixing column is fixedly connected to the top end of the workbench, a moving sliding rod is fixedly connected to the side surface of the fixing column, and a telescopic pneumatic cylinder is fixedly connected to the side surface of the fixing column.

[0010] Furthermore, a moving sliding plate is fixedly connected to the side surface of the telescopic pneumatic cylinder, a motor is fixedly connected to the top end of the moving sliding plate, and a saw blade is fixedly connected to the side surface of the motor. The technical effects and advantages of the present utility model are as follows:

[0011] 1. By providing a horizontal clamping wheel and a vertical clamping wheel, the present utility model is beneficial for the clamping roller to firmly clamp the material to be cut, preventing the material from shaking or shifting during the cutting process, thereby ensuring the cutting accuracy. By precisely controlling the position and force of the clamping roller, the accuracy and consistency of the cutting path can be ensured, making the size and shape of the cut bit meet the design requirements. Due to the high cutting accuracy, the adjustment work required in the subsequent processing process will be correspondingly reduced, thereby improving the overall production efficiency.

[0012] 2. By providing a telescopic pneumatic cylinder to enable the motor to automatically cut with the cutting blade, the present utility model is beneficial for automated cutting, reducing the downtime caused by improper manual operation or equipment failure, ensuring the continuity and stability of the production line. The automatic cutting of the cutting blade means that the entire cutting process requires no manual intervention, and the equipment can continuously operate, greatly improving the production efficiency. The automatic cutting equipment simplifies the operation process, reduces the skill requirements for operators, and makes the production more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic diagram of the overall structure of the cutting equipment of the present utility model;

[0014] Figure 2 is a schematic diagram of the overall structure of the cutting equipment of the present utility model;

[0015] Figure 3 is a schematic diagram of the overall structure of the cutting equipment of the present utility model;

[0016] Figure 4 This is a schematic diagram of the overall structure of the cutting device of the present utility model.

[0017] The reference numerals are: 1, workbench; 101, bit dropping groove; 102, first fixed column; 103, first pneumatic caliper; 104, second fixed column; 105, second pneumatic caliper; 106, inductor; 107, square fixed column; 108, horizontal clamping wheel; 109, strip-shaped fixed column; 110, vertical clamping wheel; 111, coolant spray pipe; 112, bit dropping port; 113, inclined filter screen; 2, eye protection plate; 201, partition; 202, annular slide bar; 203, transparent plastic plate; 204, handle; 3, motor; 301, saw blade; 302, moving slide plate; 303, moving slide bar; 304, fixed column; 305, telescopic pneumatic cylinder. Specific embodiments

[0018] Next, the technical solutions in the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the present utility model. In addition, the forms of each structure described in the following embodiments are only examples. A cutting device based on bit production and processing involved in the present utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

[0019] Referring to Figures 1 to 4 , the present utility model provides a cutting device based on bit production and processing, including a workbench 1. A square fixed column 107 is fixedly connected to the top end of the workbench 1. A horizontal clamping wheel 108 is movably connected to the inner side wall of the inner ring of the square fixed column 107. A strip-shaped fixed column 109 is fixedly connected to the top end of the workbench 1. A vertical clamping wheel 110 is movably connected to the side surface of the strip-shaped fixed column 109. A first fixed column 102 is fixedly connected to the top end of the workbench 1. A first pneumatic caliper 103 is fixedly connected to the side surface of the first fixed column 102. A second fixed column 104 is fixedly connected to the top end of the workbench 1. A second pneumatic caliper 105 is fixedly connected to the side surface of the second fixed column 104. An inductor 106 is fixedly connected to the top end of the workbench 1.

[0020] Among them, a bit dropping groove 101 is opened at the top end of the workbench 1. A bit dropping port 112 is fixedly connected to the bottom end of the workbench 1. An inclined filter screen 113 is fixedly connected to the inner side wall of the inner cavity of the first fixed column 102. A coolant spray pipe 111 is fixedly connected to the top end of the workbench 1. After cutting is completed, the bit slides into the dropping port through the dropping groove, realizing automatic collection and reducing manual intervention. It is located below the bit dropping port 112 and is used to separate the waste materials and finished bits generated during the cutting process, ensuring the quality of the collected bits.

[0021] Among them, a partition plate 201 is fixedly connected to the top end of the workbench 1, a circular slide bar 202 is fixedly connected to the side surface of the partition plate 201, and a protective eye plate 2 is movably connected to the inner side wall of the inner circle of the circular slide bar 202. The partition plate 201 is fixed on the workbench 1, and the circular slide bar 202 is fixed on the side surface of the partition plate 201, providing an installation and sliding track for the protective eye plate 2.

[0022] Among them, a transparent plastic plate 203 is fixedly connected to the side surface of the protective eye plate 2, and a handle 204 is fixedly connected to the side surface of the protective eye plate 2. It is connected to the workbench 1 through the circular slide bar 202, used to block sparks or debris generated during the cutting process, protect the operator's eyes, and facilitate the operator to move the protective eye plate 2 and adjust the position of the protective eye plate 2 as needed.

[0023] Among them, a fixed column 304 is fixedly connected to the top end of the workbench 1, a movable slide bar 303 is fixedly connected to the side surface of the fixed column 304, and a telescopic pneumatic cylinder 305 is fixedly connected to the side surface of the fixed column 304, jointly forming a moving mechanism for the cutting head. The telescopic pneumatic cylinder 305 drives the moving slide plate 302 to slide along the slide bar, realizing the precise positioning of the cutting head.

[0024] Among them, a moving slide plate 302 is fixedly connected to the side surface of the telescopic pneumatic cylinder 305, a motor 3 is fixedly connected to the top end of the moving slide plate 302, and a saw blade 301 is fixedly connected to the side surface of the motor 3. The moving slide plate 302 carries the motor 3 and the saw blade 301, and the motor 3 drives the saw blade 301 to rotate for cutting. Driven by the telescopic pneumatic cylinder 305, the moving slide plate 302 drives the saw blade 301 to perform cutting operations at a specified position.

[0025] Working principle of the utility model: When a steel bar or other material to be cut is placed on the workbench 1, the horizontal clamping wheel 108 and the vertical clamping wheel 110 are movably connected respectively, and the material is clamped at an appropriate position. The two clamping wheels work together to ensure that the material remains stable during the cutting process, preventing shaking or deviation, thereby ensuring the cutting accuracy. The first pneumatic caliper 103 and the second pneumatic caliper 105 further fix the position of the material to ensure that the material will not move due to external forces during the cutting process. They quickly and accurately clamp the material in a pneumatic manner, improving production efficiency and safety. Before the cutting starts, the inductor 106 detects whether the material is correctly clamped and positioned. Once confirmed, the inductor 106 will send a signal to the control system. First, start the calipers to fix the material and then start the cutting program. After receiving the cutting signal, the telescopic pneumatic cylinder 305 starts to work, pushing the moving slide plate 302 to slide along the moving slide rod 303. During this process, the motor 3 moves to a predetermined position and is ready to perform cutting. After the motor 3 is started, it drives the saw blade 301 to rotate at a high speed. The saw blade 301, under the drive of the motor 3, cuts the firmly clamped material. After the cutting is completed, the telescopic pneumatic cylinder 305 retracts to its original position, and then the pneumatic calipers are loosened, and the cut material drops. After the cutting is completed, the bit falls through the bit dropping slot 101 into the bit dropping port 112 under the workbench 1. Below the bit dropping port 112, there is an inclined filter screen 113. This filter screen is used to separate the waste materials and finished bits generated during the cutting process to ensure the quality of the collected bits. To protect the operator's eyes from the harm of flying sparks or debris during the cutting process, the equipment is also provided with a protective eye plate 2. The protective eye plate 2 is connected to the workbench 1 through an annular slide bar 202 and can be flexibly adjusted in position to meet different operation requirements. The transparent plastic plate 203 ensures that the operator's line of sight is not blocked when observing the cutting process. To facilitate the operator to move the protective eye plate 2, a handle 204 is provided on the side of the protective eye plate 2.

[0026] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A cutting device based on the production and processing of a batch head, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to a square fixing column (107), the inner ring side wall of the square fixing column (107) is movably connected to a transverse clamping wheel (108), the top of the workbench (1) is fixedly connected to a strip fixing column (109), the side of the strip fixing column (109) is movably connected to a vertical clamping wheel (110), the top of the workbench (1) is fixedly connected to a first fixing column (102), the side of the first fixing column (102) is fixedly connected to a first pneumatic caliper (103), the top of the workbench (1) is fixedly connected to a second fixing column (104), the side of the second fixing column (104) is fixedly connected to a second pneumatic caliper (105), and the top of the workbench (1) is fixedly connected to an inductor (106).

2. The cutting device based on the production and processing of the batch head according to claim 1 is characterized in that: The top of the workbench (1) is provided with a screw bit drop groove (101), the bottom of the workbench (1) is fixedly connected with a screw bit drop opening (112), the inner cavity side wall of the first fixed column (102) is fixedly connected with a bevel filter screen (113), and the top of the workbench (1) is fixedly connected with a coolant spray pipe (111).

3. The cutting device based on the production and processing of the bit according to claim 2 is characterized in that: The top of the workbench (1) is fixedly connected to a partition (201), the side of the partition (201) is fixedly connected to an annular slide bar (202), and the inner ring side wall of the annular slide bar (202) is movably connected to a goggle plate (2).

4. The cutting device based on the production and processing of the bit according to claim 3 is characterized by: A transparent plastic plate (203) is fixedly connected to the side of the eye shield (2), and a handle (204) is fixedly connected to the side of the eye shield (2).

5. The cutting device based on the production and processing of the bit according to claim 2, characterized in that: The top of the workbench (1) is fixedly connected to a fixed column (304), the side of the fixed column (304) is fixedly connected to a movable sliding rod (303), and the side of the fixed column (304) is fixedly connected to a telescopic pneumatic cylinder (305).

6. The cutting device based on the production and processing of the bit according to claim 5, characterized in that: A movable slide plate (302) is fixedly connected to the side of the telescopic pneumatic cylinder (305), a motor (3) is fixedly connected to the top of the movable slide plate (302), and a saw blade (301) is fixedly connected to the side of the motor (3).

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