LED lamp side support assembling tool

Abstract

The utility model relates to an LED (light-emitting diode) lamp side bracket assembling tool which not only can enable the assembling of an LED lamp side bracket to be time-saving and labor-saving, but also can improve the assembling quality of the LED lamp side bracket, and is good in using effect, one side of a first step surface is provided with a semicircular groove, and the other side of the first step surface is provided with a strip-shaped groove. The groove bottom face of the semicircular groove is flush with the second step face, the depth of the strip-shaped groove is matched with the thickness of a vertical plate in the LED lamp support mounting plate, and the width of the strip-shaped groove is matched with the width of the vertical plate in the LED lamp support mounting plate. A positioning column is arranged in the strip-shaped groove, a hexagon nut containing hole matched with a hexagon nut is formed in the groove bottom face of the semicircular groove, two first positioning columns are arranged on the groove bottom face of the semicircular groove, and two first hexagon nut containing holes matched with the hexagon nut are formed in the upper end face of the third step face. The tool has the advantages that time and labor can be saved during assembly, and the assembly quality can be improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of manufacturing adjustable-angle LED lamps, and particularly relates to an assembly tooling for the side brackets of LED lamps. Background Art

[0002] Such as Figure 4As shown in the figure, it is an existing side bracket for an LED lamp, which includes an LED lamp bracket mounting plate 1', an LED lamp bracket angle adjustment plate 2', and an LED lamp group fixing plate 3'. The LED lamp bracket mounting plate 1' is an L-shaped plate. There are through holes for hexagon socket head cap screws on the LED lamp bracket mounting plate 1', and the through holes for hexagon socket head cap screws penetrate through the front and back sides of the LED lamp bracket mounting plate 1'. There is a locking through hole 11' on the LED lamp bracket mounting plate 1', and the locking through hole 11' penetrates through the front and back sides of the LED lamp bracket mounting plate 1'. The through hole for hexagon socket head cap screws is above the locking through hole 11'. There is an indication mark 12' on the front side of the LED lamp bracket mounting plate 1', and the indication mark 12' is above the through hole for hexagon socket head cap screws. There are multiple mounting holes 13' on the LED lamp bracket mounting plate 1', and the mounting holes 13' penetrate through the front and back sides of the LED lamp bracket mounting plate 1'. The mounting holes 13' are below the locking through hole 11'. There is a through hole for hexagon socket head cap screw one on the lower part of the LED lamp bracket angle adjustment plate 2', and the through hole for hexagon socket head cap screw one penetrates through the front and back sides of the LED lamp bracket angle adjustment plate 2'. There are multiple locking through holes one 21' and multiple scale lines 22' that penetrate through the front and back sides of the LED lamp bracket angle adjustment plate 2' around the outside of the through hole for hexagon socket head cap screw one, and the multiple locking through holes one 21' and the multiple scale lines 22' are circularly distributed. The multiple locking through holes one 21' are distributed in the lower semi-circle, and the multiple scale lines 22' are distributed in the upper semi-circle. The radius of the circle formed by the multiple locking through holes one 21' and the multiple scale lines 22' matches the distance between the through hole for hexagon socket head cap screw and the locking through hole 11'. There are two through holes for hexagon socket head cap screws on the upper part of the LED lamp bracket angle adjustment plate 2', and the through holes for hexagon socket head cap screws penetrate through the front and back sides of the LED lamp bracket angle adjustment plate 2'. The LED lamp group fixing plate 3' is a "7"-shaped plate. There are two through holes for hexagon socket head cap screw one on the front side of the vertical plate in the LED lamp group fixing plate 3', and the through holes for hexagon socket head cap screw one penetrate through the front and back sides of the vertical plate. There are three connection holes 31' on the upper end surface of the horizontal plate in the LED lamp group fixing plate 3', and the connection holes 31' penetrate through the upper and lower end surfaces of the horizontal plate. After the through hole for hexagon socket head cap screw and the through hole for hexagon socket head cap screw one on the LED lamp bracket mounting plate 1' are aligned, the LED lamp bracket mounting plate 1' is fixedly connected to the LED lamp bracket angle adjustment plate 2' through a hexagon socket head cap screw 4' and a hexagon nut. After the two through holes for hexagon socket head cap screws on the LED lamp bracket angle adjustment plate 2' are aligned with the corresponding through holes for hexagon socket head cap screw one, the LED lamp bracket angle adjustment plate 2' is fixedly connected to the LED lamp group fixing plate 3' through a hexagon socket head cap screw 5' and a hexagon nut. Previously, assembling a side bracket for an LED lamp was to achieve fixed connection through manual hole alignment and then bolts and nuts, and the assembler needed to hold the nut with one hand and operate the tool to tighten the bolt and nut with the other hand, which made the assembly process of a side bracket for an LED lamp time-consuming and laborious. Summary of the Utility Model

[0003] Design purpose: To avoid the deficiencies in the background technology, a fixture for assembling the side bracket of an LED lamp is designed, which can not only save time and effort in assembling the side bracket of an LED lamp, but also improve the assembly quality of the side bracket of an LED lamp, and has good usage effects at the same time.

[0004] Design solution: To achieve the above design purpose.

[0005] 1. The upper end surface of the assembly base is provided with a first stepped surface, a second stepped surface and a third stepped surface. The first stepped surface is higher than the second stepped surface, and the second stepped surface is higher than the third stepped surface. The height difference between the first stepped surface and the second stepped surface matches the sum of the thickness of the vertical plate in the LED lamp bracket mounting plate and the thickness of the LED lamp bracket angle adjustment plate. The height difference between the second stepped surface and the third stepped surface matches the thickness of the vertical plate in the LED lamp group fixing plate. One side of the first stepped surface is provided with a semicircular groove, and the other side of the first stepped surface is provided with a strip-shaped groove. The bottom surface of the semicircular groove is flush with the second stepped surface, and the semicircular groove penetrates through the outer wall surface adjacent to the second stepped surface. One end of the strip-shaped groove communicates with the semicircular groove, and the other end of the strip-shaped groove penetrates through the outer wall surface away from the second stepped surface. The depth of the strip-shaped groove matches the thickness of the vertical plate in the LED lamp bracket mounting plate, and the width of the strip-shaped groove matches the width of the vertical plate in the LED lamp bracket mounting plate. A positioning post is arranged in the strip-shaped groove. A hexagonal nut placement hole matching the hexagonal nut is arranged on the bottom surface of the semicircular groove. Two positioning posts one are arranged on the bottom surface of the semicircular groove and are located on both sides of the hexagonal nut placement hole. The design that two hexagonal nut placement holes one matching the hexagonal nut are arranged on the upper end surface of the third stepped surface is one of the technical features of the present utility model.The purpose of such a design is as follows: The upper end surface of the assembly base is provided with a first stepped surface, a second stepped surface, and a third stepped surface. The first stepped surface is higher than the second stepped surface, and the second stepped surface is higher than the third stepped surface. The height difference between the first stepped surface and the second stepped surface matches the sum of the thickness of the vertical plate in the LED lamp bracket mounting plate and the thickness of the LED lamp bracket angle adjustment plate. The height difference between the second stepped surface and the third stepped surface matches the thickness of the vertical plate in the LED lamp group fixing plate. One side of the first stepped surface is provided with a semicircular groove, and the other side of the first stepped surface is provided with a strip-shaped groove. The bottom surface of the semicircular groove is flush with the second stepped surface, and the semicircular groove penetrates through the outer wall surface adjacent to the second stepped surface. One end of the strip-shaped groove communicates with the semicircular groove, and the other end of the strip-shaped groove penetrates through the outer wall surface away from the second stepped surface. The depth of the strip-shaped groove matches the thickness of the vertical plate in the LED lamp bracket mounting plate, and the width of the strip-shaped groove matches the width of the vertical plate in the LED lamp bracket mounting plate. A positioning post is arranged in the strip-shaped groove. A hexagonal nut placement hole matching the hexagonal nut is arranged on the bottom surface of the semicircular groove. Two positioning posts one are arranged on the bottom surface of the semicircular groove and are located on both sides of the hexagonal nut placement hole. Two hexagonal nut placement holes one matching the hexagonal nut are arranged on the upper end surface of the third stepped surface. During use, a hexagonal nut is respectively placed in one hexagonal nut placement hole and the two hexagonal nut placement holes one. Then, the LED lamp group fixing plate is placed on the third stepped surface, and the positioning post two is inserted and matched with the corresponding connection hole. At this time, the two hexagonal nut placement holes one are in one-to-one correspondence with the corresponding external hexagonal bolt through holes one. Then, the LED lamp bracket angle adjustment plate is placed on the second stepped surface and the semicircular groove, and the two positioning posts one are inserted and matched with the corresponding locking through holes one. At this time, the internal hexagonal bolt through hole one is in communication with the hexagonal nut placement hole, and at the same time, the external hexagonal bolt through hole is also in one-to-one correspondence with the corresponding external hexagonal bolt through hole one. Then, the LED lamp bracket mounting plate is placed in the strip-shaped groove, and the positioning post is inserted and matched with the corresponding mounting hole. At this time, the internal hexagonal bolt through hole is in communication with the internal hexagonal bolt through hole one. Then, the internal hexagonal bolt is tightened with the hexagonal nut arranged in the hexagonal nut placement hole through the communicated internal hexagonal bolt through hole and the internal hexagonal bolt through hole one. Then, the external hexagonal bolt is tightened with the hexagonal nut arranged in the hexagonal nut placement hole one through the communicated external hexagonal bolt through hole and the external hexagonal bolt through hole one. Then, the assembled LED lamp side bracket can be directly taken out. In this way, not only can the assembly efficiency (time-saving) of an LED lamp side bracket be greatly improved, but also the working intensity (labor-saving) of assembling an LED lamp side bracket can be reduced, and at the same time, the assembly quality of an LED lamp side bracket can be improved.

[0006] 2. A positioning block is provided on one side of the assembly base and is located outside the strip-shaped groove. A threaded hole is provided on one side surface of the assembly base and is located outside the strip-shaped groove. A bolt through-hole is provided on the front surface of the positioning block and penetrates through the front and back surfaces of the positioning block. The design that the positioning block is fixedly installed on the assembly base through a bolt after the bolt through-hole and the threaded hole are aligned is the second technical feature of the present utility model. The purpose of this design is as follows: A positioning block is provided on one side of the assembly base and is located outside the strip-shaped groove. A threaded hole is provided on one side surface of the assembly base and is located outside the strip-shaped groove. A bolt through-hole is provided on the front surface of the positioning block and penetrates through the front and back surfaces of the positioning block. The positioning block is fixedly installed on the assembly base through a bolt after the bolt through-hole and the threaded hole are aligned. The setting of the positioning block can further limit the setting of the LED lamp bracket mounting plate, thereby further improving the assembly quality of an LED lamp side bracket.

[0007] 3. The design that the hexagon nut placement hole and the hexagon nut placement hole 1 are regular hexagon holes matching the hexagon nut and an arc-shaped groove is provided at the intersection of adjacent sides in the regular hexagon hole is the third technical feature of the present utility model. The purpose of this design is as follows: The hexagon nut placement hole and the hexagon nut placement hole 1 are regular hexagon holes matching the hexagon nut and an arc-shaped groove is provided at the intersection of adjacent sides in the regular hexagon hole. The setting of the arc-shaped groove can prevent the hexagon nut from getting stuck in the hexagon nut placement hole or the hexagon nut placement hole 1, thereby facilitating the smooth removal of the assembled LED lamp side bracket, that is, improving the use effect of an LED lamp side bracket assembly tooling.

[0008] Technical solution: An assembly tooling for the side bracket of an LED lamp, comprising an assembly base. The upper end surface of the assembly base is provided with a first stepped surface, a second stepped surface and a third stepped surface. The first stepped surface is higher than the second stepped surface and the second stepped surface is higher than the third stepped surface. The height difference between the first stepped surface and the second stepped surface matches the sum of the thickness of the vertical plate in the LED lamp bracket mounting plate and the thickness of the LED lamp bracket angle adjustment plate. The height difference between the second stepped surface and the third stepped surface matches the thickness of the vertical plate in the LED lamp group fixing plate. On one side of the first stepped surface, there is a semi-circular groove, and on the other side of the first stepped surface, there is a strip-shaped groove. The bottom surface of the semi-circular groove is flush with the second stepped surface and the semi-circular groove penetrates through the outer wall surface adjacent to the second stepped surface. One end of the strip-shaped groove communicates with the semi-circular groove and the other end of the strip-shaped groove penetrates through the outer wall surface away from the second stepped surface. The depth of the strip-shaped groove matches the thickness of the vertical plate in the LED lamp bracket mounting plate and the width of the strip-shaped groove matches the width of the vertical plate in the LED lamp bracket mounting plate. A positioning post is arranged in the strip-shaped groove. On the bottom surface of the semi-circular groove, there is a hexagonal nut placement hole matching a hexagonal nut. On the bottom surface of the semi-circular groove, there are two positioning posts one and the two positioning posts one are located on both sides of the hexagonal nut placement hole. On the upper end surface of the third stepped surface, there are two hexagonal nut placement holes one matching the hexagonal nut.

[0009] Compared with the background art, an assembly tooling for the side bracket of an LED lamp can not only make the assembly of an LED lamp side bracket time-saving and labor-saving, but also improve the assembly quality of an LED lamp side bracket, and has a better use effect at the same time. Description of the drawings

[0010] Figure 1 It is a schematic structural diagram of an assembly tooling for the side bracket of an LED lamp.

[0011] Figure 2 It is a front view structural diagram of an assembly tooling for the side bracket of an LED lamp (with an LED lamp side bracket provided).

[0012] Figure 3 It is a rear view structural diagram of an assembly tooling for the side bracket of an LED lamp (with an LED lamp side bracket provided).

[0013] Figure 4 It is a schematic structural diagram of an LED lamp side bracket. Detailed implementation manners

[0014] Example 1: Refer to the attached Figures 1-3. An LED lamp side bracket assembly tooling, including an assembly base 1. The upper end surface of the assembly base 1 is provided with a first stepped surface 2, a second stepped surface 3 and a third stepped surface 4. The first stepped surface 2 is higher than the second stepped surface 3 and the second stepped surface 3 is higher than the third stepped surface 4. The height difference between the first stepped surface 2 and the second stepped surface 3 matches the sum of the thickness of the vertical plate in the LED lamp bracket mounting plate 1' and the thickness of the LED lamp bracket angle adjustment plate 2'. The height difference between the second stepped surface 3 and the third stepped surface 4 matches the thickness of the vertical plate in the LED lamp group fixing plate 3'. One side of the first stepped surface 2 is provided with a semi-circular groove 5 and the other side of the first stepped surface 2 is provided with a strip-shaped groove 6. The bottom surface of the semi-circular groove 5 is flush with the second stepped surface 3 and the semi-circular groove 5 penetrates through the outer wall surface adjacent to the second stepped surface 3. One end of the strip-shaped groove 6 communicates with the semi-circular groove 5 and the other end of the strip-shaped groove 6 penetrates through the outer wall surface away from the second stepped surface 3. The depth of the strip-shaped groove 6 matches the thickness of the vertical plate in the LED lamp bracket mounting plate 1' and the width of the strip-shaped groove 6 matches the width of the vertical plate in the LED lamp bracket mounting plate 1'. A positioning post 7 is arranged in the strip-shaped groove 6. A hexagonal nut placement hole 8 matching the hexagonal nut is arranged on the bottom surface of the semi-circular groove 5. Two positioning posts one 9 are arranged on the bottom surface of the semi-circular groove 5 and the two positioning posts one 9 are located on both sides of the hexagonal nut placement hole 8. Two hexagonal nut placement holes one 10 matching the hexagonal nut are arranged on the upper end surface of the third stepped surface 4.

[0015] A positioning block 11 is arranged on one side of the assembly base 1 and the positioning block 11 is located outside the strip-shaped groove 6. A threaded hole is arranged on one side surface of the assembly base 1 and the threaded hole is located outside the strip-shaped groove 6. A bolt through hole is arranged on the front surface of the positioning block 11 and the bolt through hole penetrates through the front and back surfaces of the positioning block 11. The positioning block 11 is fixedly installed on the assembly base 1 through a bolt 12 after the bolt through hole and the threaded hole are aligned. A positioning post two 13 is arranged on the other side of the assembly base 1 and the positioning post two 13 is located outside the third stepped surface 4.

[0016] The hexagonal nut placement hole 8 and the hexagonal nut placement hole one 10 are regular hexagonal holes matching the hexagonal nut and arc-shaped grooves 14 are arranged at the intersection angles of the adjacent sides in the regular hexagonal holes.

[0017] In use, place a hex nut in each of the hex nut placement hole 8 and the two first hex nut placement holes 10. Then, place the LED lamp group fixing plate 3' on the third stepped surface 4, and insert the second positioning post 13 into the corresponding connection hole 31' for mating. At this time, the two first hex nut placement holes 10 are in one-to-one communication with the corresponding first external hex bolt through holes. Then, place the LED lamp bracket angle adjustment plate 2' on the second stepped surface 3 and the semi-circular groove 5, and insert the two first positioning posts 9 into the corresponding first locking through holes 21' for mating. At this time, the first internal hex bolt through hole is in communication with the hex nut placement hole 8, and at the same time, the external hex bolt through hole is also in one-to-one communication with the corresponding first external hex bolt through hole. Then, place the LED lamp bracket mounting plate 1' in the strip-shaped groove 6, and insert the positioning post 7 into the corresponding mounting hole 13' for mating. At this time, the internal hex bolt through hole is in communication with the first internal hex bolt through hole; then, tighten the internal hex bolt through the communicating internal hex bolt through hole and the first internal hex bolt through hole with the hex nut disposed in the hex nut placement hole 8. Then, tighten the external hex bolt through the communicating external hex bolt through hole and the first external hex bolt through hole with the hex nut disposed in the first hex nut placement hole 10. Then, directly take out the assembled side bracket of an LED lamp.

[0018] It should be understood that: Although the above embodiments have described the design concept of the present invention in relatively detailed text, these text descriptions are only simple text descriptions of the design concept of the present invention, rather than limitations on the design concept of the present invention. Any combination, addition, or modification that does not exceed the design concept of the present invention falls within the protection scope of the present invention.

Claims

1. An LED lamp side bracket assembly tool, comprising an assembly base (1), characterized in that: The upper end surface of the assembly base (1) is provided with a first step surface (2), a second step surface (3) and a third step surface (4); the first step surface (2) is higher than the second step surface (3) and the second step surface (3) is higher than the third step surface (4); the height difference between the first step surface (2) and the second step surface (3) matches the sum of the thickness of the vertical plate in the LED lamp bracket mounting plate (1') and the thickness of the LED lamp bracket angle adjustment plate (2'); the height difference between the second step surface (3) and the third step surface (4) matches the thickness of the vertical plate in the LED lamp group fixing plate (3'); a semicircular groove (5) is provided on one side of the first step surface (2) and a strip groove (6) is provided on the other side of the first step surface (2); the bottom surface of the semicircular groove (5) is flush with the second step surface (3) and the semicircular groove (5) is connected to the third step surface (4); The outer wall surface adjacent to the second stepped surface (3), one end of the strip groove (6) is connected to the semicircular groove (5) and the other end of the strip groove (6) passes through the outer wall surface away from the second stepped surface (3), the depth of the strip groove (6) matches the thickness of the vertical plate in the LED lamp bracket mounting plate (1') and the width of the strip groove (6) matches the width of the vertical plate in the LED lamp bracket mounting plate (1'); a positioning column (7) is provided in the strip groove (6), a hexagonal nut placement hole (8) matching the hexagonal nut is provided on the bottom surface of the semicircular groove (5), two positioning columns (9) are provided on the bottom surface of the semicircular groove (5) and the two positioning columns (9) are located on both sides of the hexagonal nut placement hole (8), and the upper end surface of the third stepped surface (4) is provided with two hexagonal nut placement holes (10) matching the hexagonal nut.

2. The LED lamp side bracket assembly tool according to claim 1 is characterized by: A positioning block (11) is provided on one side of the assembly base (1), and the positioning block (11) is located outside the strip-shaped groove (6).

3. The LED lamp side bracket assembly tool according to claim 2 is characterized by: A threaded hole is provided on one side surface of the assembly base (1) and the threaded hole is located outside the strip groove (6); a bolt through hole is provided on the front surface of the positioning block (11) and the bolt through hole passes through both the front and back surfaces of the positioning block (11); and the positioning block (11) is fixedly mounted on the assembly base (1) by bolts (12) after the bolt through hole and the threaded hole are aligned.

4. The LED lamp side bracket assembly tool according to claim 1 or 2, characterized in that: A second positioning column (13) is provided on the other side of the assembly base (1), and the second positioning column (13) is located outside the third step surface (4).

5. The LED lamp side bracket assembly tool according to claim 1 is characterized by: The hexagonal nut placement hole (8) and the hexagonal nut placement hole 1 (10) are regular hexagonal holes matching the hexagonal nuts, and arc-shaped grooves (14) are provided at the intersection of adjacent sides of the regular hexagonal holes.

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