Dismounting clamp for puncher plug
By designing a disassembly fixture for the head of the perforated machine, the risks of high manpower consumption, head lifting and safety accidents during the head disassembly process in the prior art are solved, and the safe, smooth disassembly and height adjustment of the head are achieved.
Patent Information
- Application Number
- CN202422236063.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing piercing machine head disassembly requires a crane, which requires a lot of manpower and material resources during loading and unloading, and may cause the head to rise and get stuck inside the piercing machine, increasing the difficulty of disassembly and posing a risk of safety accidents.
A disassembly clamp for the head of the perforated machine is designed, including a support table, slide chute, slider, clamping structure and tie rod. The head is fixed by the internal clamping structure and horizontally disassembled by pulling the tie rod to avoid the head being raised, and the height of the device is adjusted by stepping on the pedal to ensure safe disassembly.
The head is safe and smoothly disassembled, reducing manpower and material consumption, avoiding disassembly difficulties caused by head lifting, and improving the safety of the disassembly process.
Smart Images

Figure CN223013060U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of plug disassembly, and specifically relates to a disassembly fixture for a plug of a piercing mill. Background Art
[0002] The plug of a piercing mill is a key component in the piercing process; it is usually made of high-strength alloy steel, with a conical or specific curve shape. The working cone surface at the front end of the plug directly contacts the inside of the tube blank and bears huge pressure and friction during the piercing process; the surface of the plug is precisely machined to ensure good wear resistance and dimensional accuracy; when the piercing mill is in use, the plug of the piercing mill needs to be replaced regularly, so a disassembly fixture is required to fix the plug and perform disassembly.
[0003] The disassembly fixture for the plug of a piercing mill usually consists of a fixed seat, clamping arms, adjusting bolts, etc.; the fixed seat provides stable support, and the clamping arms can be flexibly adjusted in the opening and closing degree through the adjusting bolts to clamp the plug; its principle is to fix the fixture in a suitable position, adjust the clamping arms to tightly clamp the plug of the piercing mill, and use the action of mechanical force to overcome the connection force between the plug and the components of the piercing mill; when sufficient external force is applied, the plug can be safely and smoothly disassembled from the piercing mill.
[0004] When the existing plug of a piercing mill is disassembled, a crane is needed to fix the plug for disassembly. Therefore, a large amount of manpower and material resources are required during loading and unloading, and the operation of fixing with a crane will cause the end of the plug of the piercing mill to tilt up. As a result, the plug may get stuck inside the piercing mill, increasing the disassembly difficulty. Moreover, when disassembling the plugs of some large-sized piercing mills, the plugs are usually relatively heavy. If appropriate safety measures are not taken during the disassembly process, safety accidents may occur. Therefore, a disassembly fixture for a plug of a piercing mill is proposed to solve the above problems. Summary of the Utility Model
[0005] In order to make up for the deficiencies of the prior art and address the problems existing in the existing equipment, the utility model proposes a disassembly fixture for a plug of a piercing mill.
[0006] The technical solution adopted by the utility model to solve its technical problem is a disassembly clamp for a punching machine head, comprising a support table, a No. 1 slide groove is opened inside the support table, the No. 1 slide groove is internally slidably connected to a No. 1 slider, and a clamping structure is provided at the top of the No. 1 slider, and the clamping structure includes a storage plate, and the center of the storage plate is opened with an inlet; one side of the inlet is welded and connected to a No. 2 pull rod; an annular perforation is opened inside the storage plate, and a fixing ring is provided on one side of the annular perforation inside the storage plate, and six groups of No. 3 slide grooves are opened on one side of the fixing ring, and six groups of No. 2 slide blocks are internally slidably connected; one side of the No. 2 slider is welded and connected to a fixing column, and the other end of the fixing column is welded and connected to a clamping plate, and a movable ring is provided between the clamping plate and the No. 2 slider; thereby, the structure can fix the head through the internal clamping structure, and then the head can be disassembled by pulling the pull rods on both sides, thereby avoiding the problem of the head tilting up and causing disassembly difficulty during disassembly by a horizontal disassembly method.
[0007] Preferably, six groups of No. 2 slide grooves are opened inside the movable ring; the fixed column is slidably connected to the No. 2 slide groove; the fixed ring is connected to the inlet through the through hole in the center of the movable ring; the top of the movable ring is welded to the No. 1 pull rod; the No. 4 connecting ear and the No. 3 connecting ear are welded on both sides of the bottom of the support platform, and the No. 3 connecting ear and the No. 4 connecting ear are connected with connecting rods inside, and the bottom of the connecting rod is connected to the No. 2 connecting ear and the No. 1 connecting ear; the No. 2 connecting ear and the No. 1 connecting ear are welded to the bottom of the tooth block, and the bottom of the tooth block is provided with a serrated plate; due to this structural design, the height of the device can be adjusted by stepping on the pedal, and thereby the top head is supported, thereby avoiding the situation where proper safety measures are not taken during the disassembly process, which may cause safety accidents.
[0008] Preferably, a support seat is provided on the outside of the tooth block, and a No. 1 slide rail is provided inside the support seat; two rows of cross beams are provided on the periphery of the tooth block, and the cross beams are slidably connected to the No. 1 slide rail; a rectangular hole is opened inside the support seat, and a spring is welded at the bottom of the rectangular hole inside the support seat, and a support block is provided at the other end of the spring, and a rack is welded to the top of the support block, and the rack is meshingly connected to the tooth block; a pedal is welded to the bottom side of the support block, and the pedal is placed on the outside of the support seat, and four groups of rollers are provided at the four corners of the bottom of the support seat; this structure increases the stability and firmness of the device operation.
[0009] The utility model is beneficial in that:
[0010] The utility model can fix the top head by the internal clamping structure, and then remove the top head by pulling the pull rods on both sides, thereby avoiding the problem of the top head tilting up and causing difficulty in disassembly through horizontal disassembly; the structural design can adjust the height of the device by stepping on the pedal, and thereby support the top head, thereby avoiding the situation that safety accidents may occur due to failure to take appropriate safety measures during the disassembly process. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0012] Figure 1 It is a schematic diagram of the overall structure of the device;
[0013] Figure 2 It is a schematic diagram of the installation structure of the lifting structure;
[0014] Figure 3 This is a disassembly diagram of the lifting structure;
[0015] Figure 4 is a schematic diagram of the clamping structure;
[0016] Figure 5 It is a disassembly diagram of the clamping structure;
[0017] In the figure: 1. support platform; 2. slide slot No. 1; 3. pull rod No. 1; 4. pull rod No. 2; 5. storage plate; 6. support seat; 7. roller; 8. pedal; 9. support block; 10. spring; 11. crossbeam; 12. slide rail No. 1; 13. connecting ear No. 1; 14. connecting ear No. 2; 15. connecting ear No. 3; 16. connecting ear No. 4; 17. tooth block; 18. rack; 19. connecting rod; 20. inlet; 21. slider No. 1; 22. movable ring; 23. slide slot No. 2; 24. fixed ring; 25. slide slot No. 3; 26. slider No. 2; 27. fixed column; 28. splint. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Please refer to Figures 1-5 As shown in the figure, a disassembly fixture for a piercing machine mandrel includes a support table 1. A first chute 2 is opened inside the support table 1. A first slider 21 is slidably connected inside the first chute 2. A clamping structure is provided at the top of the first slider 21. The clamping structure includes a placement plate 5. An object inlet 20 is opened at the center of the placement plate 5. A second pull rod 4 is welded to one side of the object inlet 20. An annular through hole is opened inside the placement plate 5. A fixed ring 24 is provided on one side of the annular through hole inside the placement plate 5. Six third chutes 25 are opened on one side of the fixed ring 24. Six second sliders 26 are slidably connected inside the third chutes 25. A fixed column 27 is welded to one side of the second slider 26. The other end of the fixed column 27 is welded to a clamping plate 28. An activity ring 22 is provided between the clamping plate 28 and the second slider 26. Six second chutes 23 are opened inside the activity ring 22. The fixed column 27 is slidably connected to the second chute 23. The through holes at the centers of the fixed ring 24 and the activity ring 22 communicate with the object inlet 20. A first pull rod 3 is welded to the top of the activity ring 22. When disassembling the mandrel, at this time, the operator pushes the device to insert the mandrel into the object inlet 20. At this time, the activity ring 22 is rotated by pulling the first pull rod 3. At this time, the fixed column 27 is pushed to move along the third chute 25 through the second chute 23 inside the activity ring 22, so that the clamping plate 28 on the other side clamps the mandrel. Then, the operator holds the second pull rod 4 on one side and the first pull rod 3 on the other side to pull the mandrel. At this time, the mandrel is taken out, and the mandrel is taken away from the piercing machine through the clamping structure by the first slider 21 moving along the first chute 2, thereby completing the disassembly of the mandrel.
[0020] On both sides of the bottom of the support table 1, the fourth connecting ear 16 and the third connecting ear 15 are welded. Inside the third connecting ear 15 and the fourth connecting ear 16, a connecting rod 19 is connected. At the bottom of the connecting rod 19, a second connecting ear 14 and a first connecting ear 13 are connected. At the bottom of the second connecting ear 14 and the first connecting ear 13, a tooth block 17 is welded. At the bottom of the tooth block 17, there is a serrated plate. Outside the tooth block 17, there is a support base 6. Inside the support base 6, there is a first slide rail 12. Around the tooth block 17, there are two rows of cross beams 11. The cross beams 11 are slidably connected to the first slide rail 12. Inside the support base 6, there is a rectangular dug hole. At the bottom of the rectangular dug hole inside the support base 6, a spring 10 is welded. At the other end of the spring 10, there is a support block 9. At the top of the support block 9, a rack 18 is welded. The rack 18 is meshed with the tooth block 17. At the bottom side of the support block 9, a pedal 8 is welded. The pedal 8 is placed outside the support base 6. At the four corners of the bottom of the support base 6, there are four groups of rollers 7. When adjusting the height of the device, at this time, the operator steps on the pedal 8. At this time, the pedal drives the support block 9 to descend, and thus the support block 9 is separated from the tooth block 17. At this time, the support table 1 is lifted. At the same time, the first connecting ear 13 and the second connecting ear 14 start to move along the track of the first slide rail 12, and thus the device is raised, and thus the height of the device is adjusted. After that, the pedal 8 is released. At this time, under the push of the spring 10, the support block 9 rises. Then, the positions of the two connecting rods 19 are fixed by the meshing of the rack 18 at the top and the tooth block 17. Thus, the adjustment operation of the height of the device is completed. After that, the top head can be inserted into the material inlet 20 and the disassembly operation can be carried out.
[0021] Working principle: When carrying out the disassembly operation of the top head, at this time, the operator pushes the device to insert the top head into the material inlet 20. At this time, by pulling the first pull rod 3, the movable ring 22 is rotated. At this time, by pushing the fixed column 27 to move along the third slide groove 25 through the second slide groove 23 inside the movable ring 22, the clamping plate 28 on the other side clamps the top head. Then, the operator holds the second pull rod 4 on one side and the first pull rod 3 on the other side to pull the top head. At this time, the top head is taken out, and through the way that the first slider 21 moves along the first slide groove 2, the top head is taken away from the punching machine by the clamping structure, and thus the disassembly of the top head is completed. When adjusting the height of the device, at this time, the operator steps on the pedal 8. At this time, the pedal drives the support block 9 to descend, and thus the support block 9 is separated from the tooth block 17. At this time, the support table 1 is lifted. At the same time, the first connecting ear 13 and the second connecting ear 14 start to move along the track of the first slide rail 12, and thus the device is raised, and thus the height of the device is adjusted. After that, the pedal 8 is released. At this time, under the push of the spring 10, the support block 9 rises. Then, the positions of the two connecting rods 19 are fixed by the meshing of the rack 18 at the top and the tooth block 17. Thus, the adjustment operation of the height of the device is completed. After that, the top head can be inserted into the material inlet 20 and the disassembly operation can be carried out.
[0022] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0023] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments, and the above embodiments and the descriptions in the specification are only used to illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements fall within the scope of the present utility model claimed.
Claims
1. A disassembly fixture for a punch head, characterized in that: The invention comprises a support platform (1), wherein a first slide groove (2) is provided inside the support platform (1), wherein the first slide groove (2) is slidably connected to a first slider (21), wherein a clamping structure is provided at the top of the first slider (21), wherein the clamping structure comprises a storage plate (5), wherein an inlet (20) is provided at the center of the storage plate (5); a second pull rod (4) is welded to one side of the inlet (20); an annular through hole is provided inside the storage plate (5), wherein the storage plate (5) is provided with a plurality of holes, ... A fixing ring (24) is provided on one side of the annular through-hole inside the material plate (5), and six groups of No. 3 slide grooves (25) are opened on one side of the fixing ring (24), and six groups of No. 2 slide blocks (26) are slidably connected inside the No. 3 slide grooves (25); one side of the No. 2 slide block (26) is welded to a fixing column (27), and the other end of the fixing column (27) is welded to a clamping plate (28), and a movable ring (22) is provided between the clamping plate (28) and the No. 2 slide block (26).
2. A disassembly fixture for a punch head according to claim 1, characterized in that: The movable ring (22) has six groups of No. 2 slide grooves (23) inside; the fixed column (27) is slidably connected to the No. 2 slide grooves (23); the fixed ring (24) is connected to the inlet (20) through the through hole in the center of the movable ring (22); the top end of the movable ring (22) is welded to the No. 1 pull rod (3).
3. A disassembly fixture for a punch head according to claim 1, characterized in that: A fourth connecting ear (16) and a third connecting ear (15) are welded and connected on both sides of the bottom of the support platform (1); the third connecting ear (15) and the fourth connecting ear (16) are internally connected with a connecting rod (19); the bottom of the connecting rod (19) is connected with a second connecting ear (14) and a first connecting ear (13); the bottoms of the second connecting ear (14) and the first connecting ear (13) are welded and connected with a tooth block (17); the bottom of the tooth block (17) is provided with a serrated plate.
4. A disassembly fixture for a punch head according to claim 3, characterized in that: A support seat (6) is provided outside the tooth block (17), and a first slide rail (12) is provided inside the support seat (6); two rows of cross beams (11) are provided on the periphery of the tooth block (17), and the cross beams (11) are slidably connected to the first slide rail (12).
5. A disassembly fixture for a punch head according to claim 4, characterized in that: A rectangular hole is opened inside the support seat (6), a spring (10) is welded to the bottom of the rectangular hole inside the support seat (6), a support block (9) is provided at the other end of the spring (10), a rack (18) is welded to the top end of the support block (9), and the rack (18) is meshedly connected with the rack block (17).
6. A disassembly fixture for a punch head according to claim 5, characterized in that: The bottom side of the support block (9) is welded to a pedal (8), the pedal (8) is placed outside the support base (6), and four groups of rollers (7) are provided at the four corners of the bottom of the support base (6).