Automatic batching machine for rubber processing

Abstract

The utility model relates to the technical field of rubber processing, and discloses an automatic batching machine for rubber processing, which comprises a conveyor belt, guardrails are arranged on the left side and the right side of the upper surface of the conveyor belt, a receiving tank is arranged on the upper surface of the conveyor belt, and a motor is fixedly connected to the side surface of the outer wall of the receiving tank close to the bottom. A transmission shaft is fixedly connected to the output end of the motor, stirring blades are fixedly connected to the outer surface of the transmission shaft, a material pouring opening is formed in the upper end of the outer wall of the material collecting tank, vertical rods are arranged on the two sides of the conveying belt, a transverse rod is fixedly connected to the tops of the vertical rods, and a bottle body is arranged on the top of the transverse rod; the upper edge of the bottle body is fixedly connected to one end of a hinge, the other end of the hinge is fixedly connected with a cover plate, and a discharging port is formed in the lower portion of the bottle body. According to the material receiving device, the material receiving tank is placed on the conveying belt, the controller is used for electrically connecting all structural components, and therefore the purpose of saving manpower is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of rubber processing, in particular to an automatic batching machine for rubber processing. Background Technique

[0002] The rubber processing industry is widely used in many fields such as automobiles, industry, medical treatment, construction, electronics, etc. The main raw materials of rubber products usually consist of raw rubber, various compounding agents, as well as fiber and metal materials as the skeleton materials. The basic processes of various rubber product processing include material selection, batching, raw rubber plasticization, mixing, calendering or extrusion (i.e., extrusion), molding, vulcanization and other basic processes. Raw rubber plasticization further reduces the hardness of the rubber mixture through mechanical or chemical methods to make it easier to form.

[0003] In traditional raw rubber plasticization, most of the materials are put into the mixture by workers, so it will waste a lot of manpower. When workers put in the materials, they may not be able to accurately grasp the proportion of each ingredient, resulting in inaccurate proportioning and causing subsequent work-related errors.

[0004] For the above traditional raw rubber plasticization processing process, problems such as wasting a lot of manpower may occur. For this reason, we have proposed an automatic batching machine for rubber processing. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides an automatic batching machine for rubber processing, aiming to improve problems such as manpower waste.

[0006] To achieve the above purpose, the utility model provides the following technical solution: an automatic batching machine for rubber processing, including a conveyor belt, guardrails are arranged on the left and right sides of the upper surface of the conveyor belt, a receiving tank is arranged on the upper surface of the conveyor belt, a motor is fixedly connected to the side of the outer wall of the receiving tank near the bottom, the output end of the motor is fixedly connected to a transmission shaft, stirring blades are fixedly connected to the outer surface of the transmission shaft, a pouring port is arranged at the upper end of the outer wall of the receiving tank, vertical rods are arranged on both sides of the conveyor belt, a cross bar is fixedly connected to the top of the vertical rods, a bottle body is arranged on the top of the cross bar, one end of a hinge is fixedly connected to the upper edge of the bottle body, the other end of the hinge is fixedly connected to a cover plate, a discharge port is arranged at the lower part of the bottle body, a valve is arranged on the upper part of the outer wall of the discharge port, a flow meter is arranged on the lower surface of the valve, and an object sensor is arranged on the lower surface of the flow meter.

[0007] Preferably, a liquid level sensor is arranged in the middle of the lower surface of the cover plate.

[0008] Preferably, a support block is arranged on the upper part of the middle of the outer surface of the bottle body.

[0009] Preferably, a controller is arranged on the outer surface of the bottle body.

[0010] Preferably, a plurality of bottle bodies are arranged on the upper surface of the cross bar, and the bottle bodies are translated left and right by means of the cross bar.

[0011] Preferably, the valve arranged on the outer wall of the discharge port is at the top, and below it are a flow meter and an object sensor in sequence.

[0012] Preferably, the controller is electrically connected to the liquid level sensor, the valve, the flow meter, and the object sensor at the same time.

[0013] Preferably, heating wires are arranged inside both the bottle body and the material receiving tank and are electrically connected to the controller.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the utility model, by placing the material receiving tank on the conveyor belt, a motor is fixed on the side of the material receiving tank, and the motor drives the transmission shaft to continuously stir the stirring blades. The object sensor on the upper part of the outer wall of the discharge port can accurately identify the material receiving tank, and the controller is electrically connected to each structural component, so as to achieve the purpose of saving labor.

[0016] 2. By setting a flow meter on the upper part of the outer wall of the discharge port and an electrically connected controller, the purpose of accurate proportioning is achieved. Description of the Drawings

[0017] Figure 1 is a perspective view of an automatic batching machine for rubber processing proposed by the utility model;

[0018] Figure 2 is a front view of an automatic batching machine for rubber processing proposed by the utility model;

[0019] Figure 3 is a sectional view of the bottle body of an automatic batching machine for rubber processing proposed by the utility model;

[0020] Figure 4 is a sectional view of the material receiving tank of an automatic batching machine for rubber processing proposed by the utility model.

[0021] Legend Explanation:

[0022] 1. Conveyor belt; 2. Guardrail; 3. Vertical pole; 4. Cross bar; 5. Bottle body; 6. Support block; 7. Hinge; 8. Cover plate; 9. Discharge port; 10. Flow meter; 11. Valve; 12. Material receiving tank; 13. Motor; 14. Pouring port; 15. Transmission shaft; 16. Stirring blade; 17. Object sensor; 18. Controller; 19. Liquid level sensor. Specific Embodiments

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0024] Referring to Figures 1-4 , an embodiment provided by the present utility model: An automatic batching machine for rubber processing, including a conveyor belt 1, the conveyor belt 1 is used to move the receiving tank 12 below the bottle body 5. Guardrails 2 are provided on the left and right sides of the upper surface of the conveyor belt 1 to prevent the receiving tank 12 from tipping over easily. A receiving tank 12 is provided on the upper surface of the conveyor belt 1. A motor 13 is fixedly connected to the side of the outer wall of the receiving tank 12 near the bottom. The output end of the motor 13 is fixedly connected to a transmission shaft 15 to transmit the power output by the motor 13 through the transmission shaft 15. Stirring blades 16 are fixedly connected to the outer surface of the transmission shaft 15, and the transmission shaft 15 is used to transmit the rotational force of the motor 13 to the stirring blades 16, so that the stirring blades 16 rotate to stir the materials, making the materials blend better. A pouring port 14 is provided at the upper end of the outer wall of the receiving tank 12. The pouring port 14 is in a funnel shape to facilitate pouring the mixed materials into the machine in the plastic molding stage later. Vertical rods 3 are provided on both sides of the conveyor belt 1. The vertical rods 3 play a role in supporting the cross bar 4. The top of the vertical rod 3 is fixedly connected to a cross bar 4. The cross bar 4 and the support block 6 cooperate to support the bottle body 5. A bottle body 5 is provided on the top of the cross bar 4. Various different materials can be accommodated inside the bottle body 5. One end of a hinge 7 is fixedly connected to the upper edge of the bottle body 5, and the other end of the hinge 7 is fixedly connected to a cover plate 8. The hinge 7 is used to connect the cover plate 8 and the bottle body 5. The cover plate 8 is used to protect the materials from being contaminated. An outlet 9 is provided at the lower part of the bottle body 5. The outlet 9 is provided at the lower part to pour out the materials by gravity, achieving the purpose of energy saving. A valve 11 is provided on the upper part of the outer wall of the outlet 9. The valve 11 opens and closes to block and release the materials. A flow meter 10 is provided on the lower surface of the valve 11. The flow meter 10 records the amount of the discharged materials to accurately control the proportion of the materials. An object sensor 17 is provided on the lower surface of the flow meter 10. The object sensor 17 detects whether the receiving tank 12 below arrives. Only when the receiving tank 12 arrives, the valve 11 is opened to avoid waste.

[0025] A liquid level sensor 19 is provided in the middle of the lower surface of the cover plate 8. The liquid level sensor 19 can accurately observe the remaining materials to achieve the purpose of timely replenishing materials.

[0026] A support block 6 is provided on the upper middle part of the outer surface of the bottle body 5, which can cooperate with the cross bar 4 to support the bottle body 5 to make the bottle body 5 more stable.

[0027] A controller 18 is provided on the outer surface of the bottle body 5, and each component is electrically connected to achieve the purpose of convenient operation.

[0028] A plurality of bottle bodies 5 are provided on the upper surface of the cross bar 4, and the bottle bodies 5 are translated left and right by means of the cross bar 4 to change the order of each bottle body 5 and to increase or decrease the number of bottle bodies 5.

[0029] The valve 11 provided on the outer wall of the discharge port 9 is at the top, followed by a flow meter 10 and an object sensor 17 in sequence downward. The fixed order is such that when the valve 11 is opened, metering can be carried out immediately, and the object sensor 17 at the bottom can transmit signals in time without being blocked.

[0030] The controller 18 is electrically connected to the liquid level sensor 19, the valve 11, the flow meter 10, and the object sensor 17 at the same time, and the electrical connection is made to achieve the purpose of mutual cooperation of each structural component.

[0031] Heating wires are provided inside both the bottle body 5 and the receiving tank 12 and are electrically connected to the controller 18. When some materials need to be continuously heated, the controller 18 can be used to turn on the heating wires to heat and improve the fluidity.

[0032] Working principle: By observing the data transmitted back by each liquid level sensor 19 on the controller 18, it is possible to know the remaining materials in each bottle body 5. If the materials are insufficient, the cover plate 8 is opened, and various materials are added. The cross bar 4 and the support block 6 on the upper part of the outer wall of the bottle body 5 are used to adjust the order of each bottle body 5 as needed, or to add or subtract bottle bodies 5 containing different materials. Then, the ratio of each material is set on the controller 18. Then, the conveyor belt 1 starts to convey the receiving tank 12. When the receiving tank 12 passes below the discharge port 9, the object sensor 17 recognizes the receiving tank 12. The object sensor 17 transmits a signal to the controller 18, and the controller 18 transmits a signal to the conveyor belt 1 to pause the conveyor belt 1. Then, the valve 11 is opened, and the flow meter 10 starts to measure the flowing materials. At the same time, the motor 13 drives the transmission shaft 15 to drive the stirring blades 16 to rotate. When the standard set by the controller 18 is reached, the flow meter 10 transmits a signal to the controller 18, and the controller 18 transmits a signal to the valve 11 to close the valve 11. The conveyor belt 1 continues to convey the receiving tank 12 to the position directly below the next bottle body 5 and starts to repeat the previous step. When the receiving tank 12 has received all the materials, it is taken to the next process by the conveyor belt 1.

[0033] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An automatic batching machine for rubber processing, comprising a conveyor belt (1), characterized in that Guardrails (2) are arranged on the left and right sides of the upper surface of the conveyor belt (1), a material receiving tank (12) is arranged on the upper surface of the conveyor belt (1), a motor (13) is fixedly connected to the side of the outer wall of the material receiving tank (12) near the bottom, a transmission shaft (15) is fixedly connected to the output end of the motor (13), a stirring blade (16) is fixedly connected to the outer surface of the transmission shaft (15), a pouring port (14) is arranged on the upper end of the outer wall of the material receiving tank (12), vertical poles (3) are arranged on both sides of the conveyor belt (1), a cross bar (4) is fixedly connected to the top of the vertical pole (3), a bottle body (5) is arranged on the top of the cross bar (4), and the upper edge of the bottle body (5) is fixedly connected to one end of the hinge (7) The other end of the hinge (7) is fixedly connected to a cover plate (8); a discharge port (9) is arranged at the lower part of the bottle body (5); a valve (11) is arranged at the upper part of the outer wall of the discharge port (9); a flow meter (10) is arranged at the lower surface of the valve (11); an object sensor (17) is arranged at the lower surface of the flow meter (10); a controller (18) is arranged at the outer surface of the bottle body (5); the valve (11) arranged at the outer wall of the discharge port (9) is at the top, and the flow meter (10) and the object sensor (17) are arranged downwards in sequence; the controller (18) is electrically connected to the liquid level sensor (19), the valve (11), the flow meter (10), and the object sensor (17) at the same time.

2. The automatic batching machine for rubber processing according to claim 1, characterized in that A liquid level sensor (19) is provided in the middle of the lower surface of the cover plate (8).

3. The automatic batching machine for rubber processing according to claim 1, characterized in that A support block (6) is provided at the upper middle portion of the outer surface of the bottle body (5).

4. The automatic batching machine for rubber processing according to claim 1, characterized in that A plurality of bottle bodies (5) are arranged on the upper surface of the cross bar (4), and the bottle bodies (5) are translated left and right by utilizing the cross bar (4).

5. The automatic batching machine for rubber processing according to claim 1, characterized in that The bottle body (5) and the material receiving tank (12) are both provided with heating wires inside and are electrically connected to the controller (18).

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