Winding device for electric power adhesive tape processing

Abstract

The utility model discloses a winding device for processing an electric power adhesive tape. The winding device comprises a chassis, a dismounting and sleeving mechanism, a defoaming mechanism and an adhesive tape input guide mechanism, portal frames are symmetrically arranged on the upper surface of the chassis left and right; the dismounting and sleeving mechanism comprises a first rotating seat, an adapting column, a splicing seat, a second rotating seat and a sleeving rubber anti-skid sleeve, the first rotating seat is rotationally connected with the right side face of the door frame on the left side, the adapting column is arranged at the right end of the first rotating seat, the sleeving rubber anti-skid sleeve fixedly sleeves the middle of the adapting column, and the second rotating seat is rotationally connected with the left side face of the door frame on the right side; a splicing seat is arranged on the left side surface of the second rotating seat, and the interior of the splicing seat is spliced with the right side of the outer arc surface of the transfer column; the defoaming mechanism is arranged on the upper side between the door frames; according to the winding device for electric power adhesive tape processing, the electric power adhesive tape is easy and convenient to install and take out, and the winding defect rate of the electric power adhesive tape is effectively reduced through deviation rectification and pressing.

Description

Technical Field

[0001] The utility model relates to the technical field of power tapes, in particular to a winding device for processing power tapes. Background Art

[0002] Power tape is a kind of tape with special properties, which can withstand the application under harsh environmental conditions such as high voltage, high temperature, humidity, etc. Power tape is usually made of PVC, XLPE, rubber and other materials. Power tapes made of different materials have different performance characteristics. After the power tape is made, it needs to be rolled up;

[0003] At present, single-roller winders or double-roller winders are generally used to wind the tape. Both of these winding methods use the friction between the tape roll and the power roller to wind the tape into a roll.

[0004] This type of traditional winder has some problems during use. For example, the installation and disassembly of the mother ring is rather cumbersome. The power tape is prone to deviation during winding, affecting subsequent operations. Bubbles appear during the winding process, and the defective rate of the winding operation is high. For this reason, we propose a winding device for power tape processing. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a winding device for processing an electric tape, which is convenient for disassembly and assembly and effectively reduces the defective rate caused by irregular winding during the electric tape winding process, and can effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a winding device for processing power tape, comprising a chassis, a disassembly and assembly sleeve connection mechanism, a bubble removal mechanism and a tape input guide mechanism;

[0007] Chassis: The upper surface of the chassis is provided with door frames symmetrically on both sides;

[0008] Disassembly and assembly sleeve mechanism: it includes a first rotating seat, an adapter column, a splicing seat, a second rotating seat and a sleeve rubber anti-skid sleeve, the first rotating seat is rotatably connected to the right side of the left door frame, the right end of the first rotating seat is provided with a transfer column, the middle fixed sleeve of the transfer column is provided with a sleeve rubber anti-skid sleeve, the left side of the right door frame is rotatably connected to the second rotating seat, the left side of the second rotating seat is provided with a splicing seat, and the inside of the splicing seat is spliced ​​with the right side of the outer arc surface of the transfer column;

[0009] Defoaming mechanism: It is arranged on the upper side between the door frames;

[0010] Tape input guide mechanism: It is set on the rear side of the door frame. The installation and removal of the power tape are simple and convenient. The defective rate of the power tape winding is effectively reduced through deviation correction and compression.

[0011] Furthermore, the disassembly and assembly socket mechanism further includes an inner threaded docking hole, which is opened on the right side of the outer arc surface of the adapter column. Outer threaded docking holes are opened on both the front side wall and the rear side wall of the splicing seat, providing space for locking.

[0012] Furthermore, it further includes a single-chip microcomputer, which is arranged on the right side of the front surface of the chassis. The input end of the single-chip microcomputer is electrically connected to an external power supply to control the operation of each electrical appliance.

[0013] Furthermore, the disassembly and assembly socket mechanism further includes a docking bolt, and the docking bolt further includes a plug column, an external thread, a rubber pressing sleeve and a screwing head. The plug column is threadedly connected to the longitudinal threaded hole formed by the inner threaded docking hole and the outer threaded docking hole through the external thread. A rubber pressing sleeve is arranged at the rear end of the plug column, and a screwing head is arranged at the rear end of the rubber pressing sleeve to realize the function of tightening and locking.

[0014] Furthermore, the defoaming mechanism includes a splicing plate, a fixed mounting seat, a telescopic rod, a spring, a defoaming mounting seat and a rubber pressing defoaming roller. The splicing plate is fixedly connected to the upper side between the two gantries. A fixed mounting seat is arranged on the lower surface of the splicing plate. A telescopic rod is arranged at the lower end of the fixed mounting seat. A defoaming mounting seat is arranged at the telescopic end of the telescopic rod. A spring is arranged between the upper surface of the defoaming mounting seat and the fixed mounting seat, and the spring is movably sleeved on the outer arc surface of the telescopic rod. A rubber pressing defoaming roller is rotatably connected inside the fixed mounting seat, and a pressing sleeve is arranged on the outer arc surface of the rubber pressing defoaming roller to realize the function of real-time defoaming.

[0015] Furthermore, the tape input guiding mechanism includes a rear mounting frame, a chute, a lead screw, a slider, a guiding seat and a grooved guiding roller. The front surface of the rear mounting frame is fixedly connected to the rear surfaces of the two gantries. A chute is opened on the lower surface of the rear mounting frame. A lead screw is rotatably connected between the left and right inner walls of the chute. A slider is slidably connected inside the chute. The middle part of the slider is threadedly connected to the external thread surface of the lead screw. A guiding seat is arranged at the lower end of the slider. A grooved guiding roller is rotatably connected inside the guiding seat to realize the function of controlling the position of the conveyor belt.

[0016] Furthermore, it further includes a position sensor, which is arranged in the middle of the lower surface of the chassis, and the position sensor is bidirectionally electrically connected to the single-chip microcomputer.

[0017] Furthermore, it further includes a winding motor, which is arranged at the right end of the rear mounting frame. The output shaft of the winding motor is fixedly connected to the right end of the lead screw, and the input end of the winding motor is electrically connected to the output end of the single-chip microcomputer respectively

[0018] Furthermore, it further includes a guiding motor, which is arranged on the left side of the left gantry. The output shaft of the guiding motor is fixedly connected to the left side of the first rotating seat, and the input end of the guiding motor is electrically connected to the output end of the single-chip microcomputer respectively.

[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows: The winding device for power tape processing of the present utility model has the following advantages:

[0020] 1. When the winding operation of the power tape needs to be carried out, the wrench can be manually turned to screw out the docking bolt from the longitudinal threaded hole. At this time, the adapter column can be manually moved, and the mother ring of the power tape can be directly inserted onto the socket rubber anti-slip sleeve. At this time, the adapter column can be manually reset, and at the same time, affected by the resilience of the spring, the telescopic rod extends, thereby driving the rubber pressing and defoaming roller to press tightly against the mother ring. At this time, the wrench is manually turned to screw the docking bolt into the longitudinal threaded hole. The winding motor runs, thereby driving the first rotating seat to rotate, and then driving the mother ring to rotate through the adapter column. At the same time, the rubber pressing and defoaming roller tightly presses against the mother ring being wound in real time, preventing air bubbles from being generated in the power tape during the winding process and affecting the subsequent winding operation

[0021] 2. During the winding process of the power tape, the power tape is manually stroked, and the end of the power tape without glue is stroked into the internal part of the grooved guide roller. Then, the mother ring is driven to rotate through the adapter column. At the same time, the rubber pressing and defoaming roller tightly presses against the mother ring being wound in real time, preventing air bubbles from being generated in the power tape during the winding process and affecting the subsequent winding operation. At the same time, the single-chip microcomputer controls the position sensor to operate, and the position of the power tape in the grooved guide roller is measured in real time. When the input line of the power tape runs off track, the position sensor returns the information of the power tape running off track to the single-chip microcomputer. The single-chip microcomputer processes this information and controls the guide motor to operate. The output shaft of the guide motor rotates forward and backward, thereby driving the lead screw to rotate forward and backward, and then driving the slider to adjust its position left and right in the chute. Then, the grooved guide roller is driven to adjust its position left and right through the guide seat, and then the input line of the power tape can be normally conveyed to ensure that the rotating mother ring receives the winding. After the winding is completed, the conveying line can be cut, and the single-chip microcomputer controls each electrical appliance to stop operating. At this time, the adapter column can be disassembled again, and the mother ring that has completed the winding on the socket rubber anti-slip sleeve can be taken off to complete the winding operation. The installation and removal methods of the power tape are simple, and the defective rate of the power tape winding is effectively reduced through deviation correction and pressing. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a schematic structural diagram of the present utility model;

[0023] Figure 2 is a schematic structural diagram of the tape input guiding mechanism of the present utility model;

[0024] Figure 3 is a schematic structural diagram of the docking bolt of the present utility model;

[0025] Figure 4This is a schematic structural diagram of the splicing base of the utility model.

[0026] In the figure: 1 chassis, 2 gantry, 3 disassembly and assembly socketing mechanism, 31 first swivel base, 32 adapter column, 33 splicing base, 34 inner threaded docking hole, 35 second swivel base, 36 socketing rubber anti-slip sleeve, 37 docking bolt, 371 plug post, 372 external thread, 373 rubber pressing sleeve, 374 screwing head, 4 defoaming mechanism, 41 splicing plate, 42 fixed mounting base, 43 telescopic rod, 44 spring, 45 defoaming mounting base, 46 rubber pressing defoaming roller, 5 tape input guiding mechanism, 51 rear mounting frame, 52 chute, 53 lead screw, 54 slider, 55 guiding seat, 56 grooved guiding roller, 6 position sensor, 7 winding motor, 8 guiding motor, 9 single-chip microcomputer. Specific implementation manners

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] Please refer to Figures 1-4 , this embodiment provides a technical solution: a winding device for power tape processing, including a chassis 1, a disassembly and assembly socketing mechanism 3, a defoaming mechanism 4, and a tape input guiding mechanism 5;

[0029] Chassis 1: Gantries 2 are symmetrically arranged on the upper surface thereof. It also includes a single-chip microcomputer 9, and the single-chip microcomputer 9 is arranged on the right side of the front surface of the chassis 1. The input end of the single-chip microcomputer 9 is electrically connected to an external power supply. It also includes a position sensor 6, and the position sensor 6 is arranged in the middle of the lower surface of the chassis 1. The position sensor 6 is bidirectionally electrically connected to the single-chip microcomputer 9;

[0030] Disassembly and assembly socket mechanism 3: It includes a first rotating base 31, an adapter column 32, a splicing base 33, a second rotating base 35 and a socket rubber anti-slip sleeve 36. The first rotating base 31 is rotatably connected to the right side of the left gantry 2. The right end of the first rotating base 31 is provided with an adapter column 32. The middle part of the adapter column 32 is fixedly sleeved with a socket rubber anti-slip sleeve 36. The left side of the right gantry 2 is rotatably connected with a second rotating base 35. The left side of the second rotating base 35 is provided with a splicing base 33. The inside of the splicing base 33 is spliced with the right side of the outer arc surface of the adapter column 32. The disassembly and assembly socket mechanism 3 also includes an inner threaded docking hole 34, which is opened on the right side of the outer arc surface of the adapter column 32. Outer threaded docking holes are opened on both the front side wall and the rear side wall of the splicing base 33. The disassembly and assembly socket mechanism 3 also includes a docking bolt 37. The docking bolt 37 also includes an insertion column 371, an external thread 372, a rubber pressing sleeve 373 and a screwing head 374. The insertion column 371 is threadedly connected to the longitudinal threaded hole formed by the inner threaded docking hole 34 and the outer threaded docking hole through the external thread 372. A rubber pressing sleeve 373 is provided at the rear end of the insertion column 371. A screwing head 374 is provided at the rear end of the rubber pressing sleeve 373. It also includes a guiding motor 8, which is arranged on the left side of the left gantry 2. The output shaft of the guiding motor 8 is fixedly connected to the left side of the first rotating base 31. The input end of the guiding motor 8 is electrically connected to the output end of the single-chip microcomputer 9 respectively. Place the device on the designated workbench through the chassis 1. At this time, the screwing head 374 can be manually turned to screw out the docking bolt 37 from the longitudinal threaded hole. At this time, the adapter column 32 can be manually moved to directly insert the female ring of the power tape onto the socket rubber anti-slip sleeve 36. At this time, the adapter column 32 can be manually reset. At this time, the screwing head 374 is manually turned to screw the docking bolt 37 into the longitudinal threaded hole;

[0031] Bubble removing mechanism 4: It is arranged on the upper side between the gantries 2. The bubble removing mechanism 4 includes a splicing plate 41, a fixed mounting base 42, a telescopic rod 43, a spring 44, a bubble removing mounting base 45 and a rubber pressing bubble removing roller 46. The splicing plate 41 is fixedly connected to the upper side between the two gantries 2. The lower surface of the splicing plate 41 is provided with a fixed mounting base 42. The lower end of the fixed mounting base 42 is provided with a telescopic rod 43. The telescopic end of the telescopic rod 43 is provided with a bubble removing mounting base 45. A spring 44 is arranged between the upper surface of the bubble removing mounting base 45 and the fixed mounting base 42. The spring 44 is movably sleeved on the outer arc surface of the telescopic rod 43. A rubber pressing bubble removing roller 46 is rotatably connected inside the fixed mounting base 42. A pressing sleeve is arranged on the outer arc surface of the rubber pressing bubble removing roller 46. At the same time, affected by the resilience of the spring 44, the telescopic rod 43 extends, thereby driving the rubber pressing bubble removing roller 46 to tightly press the female ring. At this time, the single-chip microcomputer 9 can be adjusted, and the winding motor 7 operates, thereby driving the first rotating base 31 to rotate, and then driving the female ring to rotate through the adapter column 32. At the same time, the rubber pressing bubble removing roller 46 tightly presses the female ring being wound in real time to prevent air bubbles from being generated in the power tape during the winding process, affecting the subsequent winding operation;

[0032] Tape input guiding mechanism 5: It is arranged at the rear side of the gantry 2. The tape input guiding mechanism 5 includes a rear mounting frame 51, a chute 52, a lead screw 53, a slider 54, a guiding seat 55 and a grooved guiding roller 56. The front surface of the rear mounting frame 51 is fixedly connected to the rear surfaces of the two gantries 2. A chute 52 is opened on the lower surface of the rear mounting frame 51. A lead screw 53 is rotatably connected between the left and right inner walls of the chute 52. A slider 54 is slidably connected inside the chute 52. The middle part of the slider 54 is threadedly connected to the external thread surface of the lead screw 53. A guiding seat 55 is provided at the lower end of the slider 54. A grooved guiding roller 56 is rotatably connected inside the guiding seat 55. It further includes a winding motor 7. The winding motor 7 is arranged at the right end of the rear mounting frame 51. The output shaft of the winding motor 7 is fixedly connected to the right end of the lead screw 53. The input end of the winding motor 7 is electrically connected to the output end of the single-chip microcomputer 9 respectively. At this time, the power tape can be manually stroked, and the end of the power tape without glue is stroked into the inside of the grooved guiding roller 56. At the same time, the single-chip microcomputer 9 controls the position sensor 6 to operate, and measures the position of the power tape inside the grooved guiding roller 56 in real time. When the power tape input line runs off track, the position sensor 6 returns the information of the power tape running off track to the single-chip microcomputer 9. The single-chip microcomputer 9 processes this information and controls the guiding motor 8 to operate. The output shaft of the guiding motor 8 rotates forward and backward, thereby driving the lead screw 53 to rotate forward and backward, thereby driving the slider 54 to adjust the left and right positions inside the chute 52, and further driving the grooved guiding roller 56 to adjust the left and right positions through the guiding seat 55, so as to drive the power tape input line to be normally conveyed to ensure that the rotating mother ring is being wound. After the winding is completed, the conveying line can be cut off. The single-chip microcomputer 9 controls each electrical appliance to stop operating. At this time, the adapter column 32 can be disassembled again, and the wound mother ring on the socket rubber anti-slip sleeve 36 can be taken off to complete the winding operation.

[0033] The working principle of a winding device for power tape processing provided by the present utility model is as follows: Place the device on the designated work station through the chassis 1. At this time, manually turn the screw head 374 to screw out the docking bolt 37 from the longitudinal threaded hole. Then, manually move the transfer column 32 to directly insert the mother ring of the power tape onto the socket rubber anti-slip sleeve 36. At this time, manually reset the transfer column 32. At the same time, affected by the resilience of the spring 44, the telescopic rod 43 extends, driving the rubber pressing and defoaming roller 46 to press tightly against the mother ring. Then, manually turn the screw head 374 to screw the docking bolt 37 into the longitudinal threaded hole. At this time, manually smooth the power tape and smooth the end without glue of the power tape into the inner part of the grooved guide roller 56. Then, adjust the single-chip microcomputer 9, and the winding motor 7 operates, driving the first rotating seat 31 to rotate, and then driving the mother ring to rotate through the transfer column 32. At the same time, the rubber pressing and defoaming roller 46 tightly presses against the mother ring being wound in real time to prevent air bubbles from being generated in the power tape during the winding process, affecting the subsequent winding operation. At the same time, the single-chip microcomputer 9 controls the position sensor 6 to operate and measures the position of the power tape in the grooved guide roller 56 in real time. When the input line of the power tape deviates, the position sensor 6 returns the information of the deviation of the power tape to the single-chip microcomputer 9. The single-chip microcomputer 9 processes this information and controls the guide motor 8 to operate. The output shaft of the guide motor 8 rotates forward and backward, driving the lead screw 53 to rotate forward and backward, driving the slider 54 to adjust its position left and right in the chute 52, and then driving the grooved guide roller 56 to adjust its position left and right through the guide seat 55, driving the input line of the power tape to be normally conveyed to ensure that the rotating mother ring receives winding. After the winding is completed, cut the conveying line, and the single-chip microcomputer 9 controls each electrical appliance to stop operating. At this time, the transfer column 32 can be disassembled again, and the mother ring that has completed winding on the socket rubber anti-slip sleeve 36 is removed to complete the winding operation.

[0034] It should be noted that the single-chip microcomputer 9 disclosed in the above embodiments has a specific model of S7-200. The position sensor 6, winding motor 7, and guide motor 8 can be freely configured according to the actual application scenario. It is recommended to select a CCD laser micrometer for the position sensor 6, a 3IK15GN-C constant-speed reduction motor for the winding motor 7, and a 110sjt model servo motor for the guide motor 8. The single-chip microcomputer 9 controls the position sensor 6, winding motor 7, and guide motor 8 to work using common methods in the prior art.

[0035] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structural or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied to other related technical fields, shall be equally included in the patent protection scope of the present utility model.

Claims

1. A winding device for processing an electric power tape, characterized in that: It comprises a chassis (1), a disassembly and assembly sleeve connection mechanism (3), a bubble removal mechanism (4) and a tape input guide mechanism (5); Chassis (1): a door frame (2) is symmetrically arranged on its upper surface; The disassembly and assembly sleeve mechanism (3) comprises a first rotating seat (31), a transfer column (32), a splicing seat (33), a second rotating seat (35) and a sleeve rubber anti-skid sleeve (36), wherein the first rotating seat (31) is rotatably connected to the right side of the left door frame (2), a transfer column (32) is provided at the right end of the first rotating seat (31), a sleeve rubber anti-skid sleeve (36) is fixedly provided in the middle of the transfer column (32), the left side of the right door frame (2) is rotatably connected to the second rotating seat (35), the left side of the second rotating seat (35) is provided with a splicing seat (33), and the interior of the splicing seat (33) is spliced ​​with the right side of the outer arc surface of the transfer column (32); Defoaming mechanism (4): arranged on the upper side between the door frames (2); Adhesive tape input guide mechanism (5): It is arranged on the rear side of the door frame (2).

2. A winding device for processing an electric power tape according to claim 1, characterized in that: The disassembly and assembly sleeve connection mechanism (3) further comprises an inner threaded docking hole (34), the inner threaded docking hole (34) being arranged on the right side of the outer arc surface of the adapter column (32), and the front side wall and the rear side wall of the splicing seat (33) are both provided with outer threaded docking holes.

3. The winding device for processing an electric power tape according to claim 1, characterized in that: It also includes a single-chip microcomputer (9), which is arranged on the right side of the front surface of the chassis (1), and an input end of the single-chip microcomputer (9) is electrically connected to an external power supply.

4. A winding device for processing an electric power tape according to claim 2, characterized in that: The assembly and disassembly sleeve connection mechanism (3) further comprises a docking bolt (37), the docking bolt (37) further comprising an inserting column (371), an external thread (372), a rubber pressing sleeve (373) and a screw head (374), the inserting column (371) being threadedly connected to a longitudinal threaded hole formed by the inner threaded docking hole (34) and the outer threaded docking hole via the external thread (372), the rear end of the inserting column (371) being provided with a rubber pressing sleeve (373), and the rear end of the rubber pressing sleeve (373) being provided with a screw head (374).

5. The winding device for processing an electric power tape according to claim 1, characterized in that: The defoaming mechanism (4) comprises a splicing plate (41), a fixed mounting seat (42), a telescopic rod (43), a spring (44), a defoaming mounting seat (45) and a rubber pressing defoaming roller (46). The splicing plate (41) is fixedly connected to the upper side between the two door frames (2). The lower surface of the splicing plate (41) is provided with a fixed mounting seat (42). The lower end of the fixed mounting seat (42) is provided with a telescopic rod (43). The telescopic end of the telescopic rod (43) is provided with a defoaming mounting seat (45). A spring (44) is provided between the upper surface of the defoaming mounting seat (45) and the fixed mounting seat (42). The spring (44) is movably sleeved on the outer arc surface of the telescopic rod (43). The fixed mounting seat (42) is rotatably connected to the rubber pressing defoaming roller (46). The outer arc surface of the rubber pressing defoaming roller (46) is provided with a pressing sleeve.

6. The winding device for processing an electric power tape according to claim 3, characterized in that: The tape input guide mechanism (5) comprises a rear mounting frame (51), a slide groove (52), a screw rod (53), a slider (54), a guide seat (55) and a grooved material guide roller (56). The front surface of the rear mounting frame (51) is fixedly connected to the rear surfaces of the two door frames (2). The lower surface of the rear mounting frame (51) is provided with a slide groove (52). The screw rod (53) is rotatably connected between the left and right inner walls of the slide groove (52). The slide groove (52) is slidably connected to the inside of the slide groove (52). The middle part of the slider (54) is threadedly connected to the external thread surface of the screw rod (53). The lower end of the slider (54) is provided with a guide seat (55). The inside of the guide seat (55) is rotatably connected to the grooved material guide roller (56).

7. The winding device for processing an electric power tape according to claim 3, characterized in that: It also includes a position sensor (6), which is arranged in the middle of the lower surface of the chassis (1), and the position sensor (6) is bidirectionally electrically connected to the single-chip computer (9).

8. The winding device for processing an electric power tape according to claim 6, characterized in that: It also includes a winding motor (7), the winding motor (7) being arranged at the right end of the rear mounting frame (51), the output shaft of the winding motor (7) being fixedly connected to the right end of the lead screw (53), and the input end of the winding motor (7) being electrically connected to the output end of the single chip microcomputer (9).

9. The winding device for processing an electric power tape according to claim 3, characterized in that: It also includes a guide motor (8), which is arranged on the left side of the left door frame (2), the output shaft of the guide motor (8) is fixedly connected to the left side of the first rotating seat (31), and the input end of the guide motor (8) is electrically connected to the output end of the single-chip computer (9).

Images