Split red copper diverter

By designing a split copper diverter, the problem of large material loss during processing of existing air conditioner diverters is solved, and efficient material utilization and production cost are achieved.

CN223020599UActive Publication Date: 2025-06-24OKAYAMA SEIKO ZHONGSHAN CO LTD
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Patent Information

Application Number
CN202422055742.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-06-24
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

Most of the existing air conditioner diverters are integrated structures, which leads to large material losses during processing, making it difficult to perform split independent turning processing, thereby improving material utilization and reducing production costs.

Method used

A split copper diversion device is designed, adopting a split structure between the split housing and the split cylinder. The connection between the split tube and the busbar is set as a rounded corner shrinkage structure, and the outer wall of the split tube and the inner wall of the split tube is interspersed to facilitate independent processing and assembly.

Benefits of technology

Through the split design, the processing process of the diverter is simplified, materials are saved, production costs are reduced, and the economy and efficiency of the equipment are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The split red copper flow divider comprises a flow dividing shell, the flow dividing shell comprises a flow dividing pipe and a flow collecting pipe, the connecting position of the flow dividing pipe and the flow collecting pipe is of a fillet reducing structure, the diameter size of the flow dividing pipe is set to be two times that of the flow collecting pipe, and a flow dividing barrel is arranged on the inner wall of the flow dividing pipe. The outer wall of the flow dividing barrel is in interference fit with the inner wall of the flow dividing pipe, flow dividing holes and opposite insertion holes are evenly formed in the inner wall of the flow dividing barrel, the diameter of the opposite insertion holes is larger than that of the flow dividing holes, and the opposite insertion holes are located in the end away from the flow collecting pipe. The connecting position of the flow dividing pipe and the flow collecting pipe is of a fillet reducing structure, the structural stability of the flow dividing shell is improved, the flow dividing shell and the flow dividing barrel are of a split structure, and therefore the flow dividing shell and the flow dividing barrel can be conveniently and independently machined, machining materials are conveniently saved, and the production cost is conveniently reduced; and the economical efficiency of equipment processing is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of air-conditioning accessories, in particular to a split copper shunt. Background Technique

[0002] An air conditioner is a device that can adjust the indoor air temperature, humidity, cleanliness, and air flow rate. It changes the indoor environmental conditions through the principle of refrigeration or heating to provide people with a comfortable living or working environment. The working principle of an air conditioner usually involves the coordinated operation of components such as a compressor, a condenser, an evaporator, and a throttling device. During the operation of the air conditioner, it is necessary to change the state of the refrigerant to adjust the indoor temperature. When the existing air conditioner needs to dissipate heat and condense the refrigerant during operation, the refrigerant is usually transported to the condenser through a copper pipe for condensation. Currently, general air conditioners transport the refrigerant to a single condenser. However, when using large air conditioners, in order to improve the power of the air conditioner, multiple condensers are usually required, and the condensers need to be shunted. Currently, a shunt is generally used for shunting, so that the refrigerant transported by the copper pipe is shunted into multiple copper pipes, thereby facilitating the connection of multiple condensers to work independently. The existing shunt is generally an integral structure. During processing, the material loss is large, it is not convenient for split independent turning processing, it is not convenient to reduce the processing difficulty and improve the material utilization rate, and it is not conducive to reducing the production cost of the shunt. Content of the Utility Model

[0003] The purpose of the utility model is to provide a split copper shunt to solve the problems raised in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solutions:

[0005] The split copper shunt includes a shunt housing, the shunt housing includes a shunt pipe and a confluence pipe, the connection between the shunt pipe and the confluence pipe is set as a rounded reduced-diameter structure, the diameter of the shunt pipe is set to be twice the diameter of the confluence pipe, the inner wall of the shunt pipe is provided with a shunt cylinder, the outer wall of the shunt cylinder is in interference fit with the inner wall of the shunt pipe, the inner wall of the shunt cylinder is evenly provided with shunt holes and mating holes, the diameter of the mating holes is larger than the diameter of the shunt holes, the mating holes are located at the end far from the confluence pipe, and the port of the shunt cylinder is located inside the shunt pipe.

[0006] In a preferred embodiment of the utility model, the inner wall of the mating hole is cooperatively plugged and connected with a second copper pipe, the inner wall diameter of the second copper pipe is the same as the inner wall diameter of the shunt hole, and a first tapered hole is opened at the center of the outer wall of the shunt cylinder near the shunt hole, and a plurality of shunt holes are provided.

[0007] In a preferred embodiment of the present utility model, the shunt holes are evenly distributed around the first conical hole, and the shunt holes are located outside the confluence pipe.

[0008] In a preferred embodiment of the present utility model, a second conical hole is provided at the central position of the outer wall of the shunt cylinder, and the second conical hole is used for positioning the shunt cylinder.

[0009] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become obvious from the following description, or be understood through the practice of the present utility model.

[0010] 1. By setting the connection between the shunt pipe and the confluence pipe as a rounded corner reduced diameter structure, the structural stability of the shunt housing is improved. By setting the shunt housing and the shunt cylinder as a split structure, it is convenient to independently process the shunt housing and the shunt cylinder, save processing materials, reduce production costs, and improve the economic efficiency of equipment processing;

[0011] 2. By setting the outer wall of the shunt cylinder to have an interference fit with the inner wall of the shunt pipe, it is convenient to assemble the shunt cylinder and the shunt housing, enabling the split copper shunt to be used for multiple functions. While facilitating the shunt operation, it can also perform reverse confluence operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The above and / or additional aspects and advantages of the present utility model will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, wherein:

[0013] Figure 1 is the front view structural schematic diagram of the split copper shunt;

[0014] Figure 2 is the top view structural schematic diagram of the split copper shunt;

[0015] Figure 3 is the exploded structural schematic diagram of the split copper shunt;

[0016] Figure 4 is the cross-sectional view structural schematic diagram of the split copper shunt.

[0017] In the figure: shunt pipe 100, confluence pipe 110, shunt cylinder 200, shunt hole 210, mating hole 220, first conical hole 230, second conical hole 240. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] Embodiments of the present utility model will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present utility model and should not be construed as a limitation of the present utility model.

[0019] Embodiment 1: As shown in Figures 1-4 , it includes a flow splitting housing, the flow splitting housing includes a flow splitting pipe 100 and a confluence pipe 110. The connection between the flow splitting pipe 100 and the confluence pipe 110 is set as a rounded reduced-diameter structure. The diameter of the flow splitting pipe 100 is set to be twice the diameter of the confluence pipe 110. A flow splitting cylinder 200 is provided on the inner wall of the flow splitting pipe 100. The outer wall of the flow splitting cylinder 200 is in interference fit with the inner wall of the flow splitting pipe 100. Flow splitting holes 210 and mating holes 220 are evenly formed on the inner wall of the flow splitting cylinder 200. The diameter of the mating holes 220 is larger than the diameter of the flow splitting holes 210. The mating holes 220 are located at one end far from the confluence pipe 110. The port of the flow splitting cylinder 200 is located inside the flow splitting pipe 100.

[0020] The specific use scenario of this embodiment is as follows: By setting the connection between the flow splitting pipe 100 and the confluence pipe 110 as a rounded reduced-diameter structure, the structural stability of the flow splitting housing is improved. By setting the flow splitting housing and the flow splitting cylinder 200 as a split structure, it is convenient to independently process the flow splitting housing and the flow splitting cylinder 200, which helps to save processing materials. The materials of both the flow splitting housing and the flow splitting cylinder 200 are selected as metal copper, which has good heat conduction effects. By setting the outer wall of the flow splitting cylinder 200 in interference fit with the inner wall of the flow splitting pipe 100, it is convenient to assemble the flow splitting cylinder 200 and the flow splitting housing.

[0021] Embodiment 2: As shown in Figures 1-4 , a second copper pipe (not marked in the figure) is inserted into the inner wall of the mating hole 220 in a mating manner. The inner wall diameter of the second copper pipe is the same as the inner wall diameter of the flow splitting hole 210. A first tapered hole 230 is formed at the center of the outer wall of the flow splitting cylinder 200 near the flow splitting hole 210. There are several flow splitting holes 210, and the flow splitting holes 210 are evenly distributed around the first tapered hole 230. The flow splitting holes 210 are located outside the confluence pipe 110. A second tapered hole 240 is formed at the center position of the outer wall of the flow splitting cylinder 200, and the second tapered hole 240 is used to position the flow splitting cylinder 200.

[0022] The specific usage scenario of this embodiment is as follows: By setting the inner wall diameter of the second copper tube to be the same as the inner wall diameter of the shunt holes 210, after docking the second copper tube with the inner wall of the docking holes 220, the inner walls of the second copper tube and the shunt holes 210 are in equal-diameter docking, which improves the stability of refrigerant transportation, reduces the impact occurring inside the coolant and the split copper shunt, improves the stability of equipment operation, reduces the damage to the inner wall of the split copper shunt, and extends the service life of the split copper shunt. By setting the shunt holes 210 to be evenly distributed around the first tapered hole 230, the refrigerant can be evenly dispersed into multiple shunt holes 210.

[0023] The working principle of the present utility model is as follows: When in use by those skilled in the art, after the shunt housing and the shunt cylinder 200 are respectively machined by turning on a lathe, the shunt cylinder 200 is inserted into the interior of the shunt pipe 100. Through the interference fit between the shunt cylinder 200 and the inner wall of the shunt pipe 100, the end of the shunt cylinder 200 close to the shunt holes 210 is inserted from the port of the shunt pipe 100, and then through a hammering method, the shunt cylinder 200 is installed into the interior of the shunt pipe 100, making the connection between the shunt pipe 100 and the shunt cylinder 200 fit tightly. When in use, the first copper tube is connected by mating insertion with the inner wall of the confluence pipe 110, and several second copper tubes are respectively connected by insertion with the corresponding docking holes 220. Subsequently, in the form of laser welding, using metallic copper as the filler material, the second copper tubes and the docking holes 220 are welded together by laser welding, and the connection between the first copper tube and the confluence pipe 110 is welded. When the air conditioner needs to cold-shunt the refrigerant to multiple condensers during operation, the refrigerant is introduced into the shunt pipe 100 through the confluence pipe 110. Under the blocking action of the first tapered hole 230, the refrigerant is impacted and dispersed and then fills the entire interior of the confluence pipe 110. Subsequently, the refrigerant is evenly distributed into multiple shunt holes 210 and is led out to multiple corresponding condensers through the second copper tubes, improving the working efficiency of the equipment.

[0024] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.

Claims

1. A split copper shunt, comprising a shunt housing, wherein the shunt housing comprises a shunt pipe (100) and a converging pipe (110), wherein the connection between the shunt pipe (100) and the converging pipe (110) is configured as a rounded reduced diameter structure, characterized in that: The diameter of the shunt tube (100) is set to be twice the diameter of the confluence tube (110); a shunt tube (200) is provided on the inner wall of the shunt tube (100); the outer wall of the shunt tube (200) is interference-fitted with the inner wall of the shunt tube (100); shunt holes (210) and counter-insertion holes (220) are evenly provided on the inner wall of the shunt tube (200); the diameter of the counter-insertion holes (220) is larger than the diameter of the shunt holes (210); the counter-insertion holes (220) are located at an end away from the confluence tube (110); and the port of the shunt tube (200) is located inside the shunt tube (100).

2. The split copper shunt according to claim 1, characterized in that: The inner wall of the pair of plug holes (220) is plugged in and connected to a second copper tube, the inner wall diameter of the second copper tube is the same as the inner wall diameter of the diversion hole (210), and a first conical hole (230) is provided at the center of the outer wall of the diversion tube (200) on the side close to the diversion hole (210), and a plurality of diversion holes (210) are provided.

3. The split copper shunt according to claim 2, characterized in that: The flow-dividing holes (210) are evenly distributed around the first tapered hole (230), and the flow-dividing holes (210) are located outside the manifold (110).

4. The split copper shunt according to claim 3 is characterized in that: A second tapered hole (240) is provided at the center of the outer wall of the diverter tube (200), and the second tapered hole (240) is used to position the diverter tube (200).