Inspection tool structure of image measuring machine
By designing the inspection tool structure of the image measuring machine and using an integrated illuminator to detect the brightness of the ring light source, the problem of inconsistent brightness of the ring light source in the image measuring machine is solved, and the measurement accuracy and portability of the program are improved.
Patent Information
- Application Number
- CN202422047214.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-22
AI Technical Summary
When existing image measuring machines use a type of ring light source, there are differences in brightness performance, which affects the measurement accuracy and portability of the measurement program.
An inspection tool structure for an image measuring machine is designed, including a base plate, an integrated illuminator, a lens camera and annular light source. The brightness of the annular light source is detected through an integrated illuminator to ensure the consistency of the detection results.
Through special inspection of tooling structures, the brightness of the ring light source is centrally checked, which reduces the duration of debugging work and improves the measurement accuracy and program portability.
Smart Images

Figure CN223021504U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of image measurement, and specifically relates to an inspection tooling structure for an image measuring machine. Background Art
[0002] An automatic image measuring machine is based on a digital image measuring instrument and is added with automatic edge extraction, automatic deburring, and automatic measurement synthesis based on machine vision, thus having excellent functions such as moving to where it is pointed and automatic measurement; CNC positioning and automatic measurement; automatic learning and batch measurement. Among them, the annular light source is an important accessory in the image measuring machine.
[0003] Generally, when a batch of annular light sources are used in an image measuring machine, it is usually necessary to ensure that when the same type of annular light source has the same brightness value set in the software, its brightness performance tends to be consistent, improving the consistency of the imaging effect of the surface light. At present, for a large number of annular light sources produced, there are differences in the brightness performance of a small part when the same brightness value is set, which will affect the measurement accuracy of the subsequent image measuring machine. In order to ensure the measurement results of the image measuring machine and the portability after writing the measurement program in the software, and improve the measurement efficiency. Therefore, there is an urgent need for an inspection tooling structure for an image measuring machine to meet the requirements during measurement. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an inspection tooling structure for an image measuring machine to solve the above-mentioned problems.
[0005] The technical solution adopted by the utility model is as follows: An inspection tooling structure for an image measuring machine, comprising: a bottom plate; an integrated illuminance meter, which is arranged on the top of the bottom plate, and a limiting mechanism for fixing it on the bottom plate is arranged at the outer end of the integrated illuminance meter; a measuring structure, which includes a lens camera and an annular light source, the centers of the lens camera and the annular light source are concentric with the photosensitive component of the integrated illuminance meter along the radial direction, and a fixing mechanism for fixing it above the integrated illuminance meter is arranged at the upper end of the measuring structure.
[0006] In a preferred embodiment, the limiting mechanism includes a support block, a knurled screw, and several positioning blocks. The several positioning blocks are respectively arranged on adjacent two sides of the integrated illuminance meter, and the support block is arranged on the other side of the integrated illuminance meter.
[0007] In a preferred embodiment, the end of the positioning block is arc-shaped and abuts against the outer end face of the integrated illuminance meter. A waist-shaped groove is opened along the length direction of the positioning block. Both ends of the support block have mounting holes. The positioning block and the support block are respectively fixed on the bottom plate by screws passing through the waist-shaped groove and the mounting holes. Threaded holes corresponding to the waist-shaped groove and the mounting holes are opened on the bottom plate.
[0008] In a preferred embodiment, a hollow tightening block is provided on the other end face of the support block. The support block is provided with a second threaded hole coaxial with the hollow hole of the tightening block. The knurled screw passes through the tightening block and is threadedly connected to the support block. The inner end face of the knurled screw abuts against the outer end face of the integrated illuminance meter.
[0009] In a preferred embodiment, the fixing mechanism includes a column, a guide rail, a camera connecting plate and a light source mounting plate. The column is detachably mounted on one side of the top of the bottom plate in the vertical direction. The guide rail is detachably mounted on the end face of the column facing the integrated illuminance meter in the vertical direction. The guide rail is provided with a slider that can slide up and down along it.
[0010] In a preferred embodiment, the camera connecting plate is integrally in a "U" shape. The lens camera is detachably mounted on the outer end face of the camera connecting plate. The inner end face of the camera connecting plate facing the guide rail is detachably mounted on the outer end face of the slider;
[0011] The light source mounting plate is detachably mounted on the bottom end face of the camera connecting plate. The upper end face of the annular light source is fixed on the bottom end face of the light source mounting plate. A through hole is provided at the center position of the annular light source on the bottom end face of the light source mounting plate.
[0012] In a preferred embodiment, the fixing mechanism further includes an L-shaped plate and a rubber gasket. The rubber gasket is attached to the side face of the column. One end of the L-shaped plate is detachably mounted on the inner end face of the camera connecting plate. The other end of the L-shaped plate is threadedly connected with a fastening screw that tightly abuts against the outer end face of the rubber gasket for defining the Z-axis position of the measuring structure.
[0013] In a preferred embodiment, handles are also detachably mounted at both ends of the top of the bottom plate.
[0014] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present utility model are as follows: Compared with the method of checking the brightness after the surface light source of a general image measuring machine is installed on a specific image measuring machine, the present utility model designs an inspection tooling specifically for inspecting a type of annular light source, centralizes the inspection procedures, reduces the duration of the debugging work, and further ensures the consistency of the inspection results of the annular light brightness through a professional integrated illuminance meter device, which is worthy of popularization. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is an exploded three-dimensional structural schematic diagram of the whole of the present utility model.
[0016] Markings in the figure: 1 - Rubber gasket, 2 - Slide block, 3 - L-shaped plate, 4 - Camera connection plate, 5 - Light source mounting plate, 6 - Lens camera, 7 - Ring light source, 8 - Positioning block, 9 - Integrated illuminometer, 10 - Support block, 11 - Base plate, 12 - Tightening block, 13 - Knurled screw, 14 - Handle, 15 - Column, 16 - Guide rail, 17 - Fastening screw. Specific implementation manner
[0017] In order to make the purpose, technical solution and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0018] Refer to Figure 1 , an inspection tooling structure of an image measuring machine, including: a base plate 11; an integrated illuminometer 9, which is arranged on the top of the base plate 11, and a limiting mechanism for fixing it on the base plate 11 is arranged at the outer end of the integrated illuminometer 9; a measuring structure, which includes a lens camera 6 and a ring light source 7, the centers of the lens camera 6 and the ring light source 7 are concentrically arranged along the radial direction with the photosensitive component of the integrated illuminometer 9, and a fixing mechanism for fixing it above the integrated illuminometer 9 is arranged at the upper end of the measuring structure. An inspection tooling for specifically inspecting a type of ring light source is designed. An integrated illuminometer 9 is designed directly below the ring light source 7 to be measured. When the same brightness value is set through software, by detecting the brightness performance emitted by the ring light source 7 through the integrated illuminometer 9, the brightness result of the currently detected ring light source 7 can be known. Then, a batch of ring light sources of the same type can be detected in sequence, without having to install them on a specific image measuring machine to inspect the brightness, reducing the duration of the debugging work. The consistency of the inspection results of the ring light brightness is further ensured through a professional integrated illuminometer device, which is worthy of promotion.
[0019] It should be mentioned that the entire detection tooling is also externally connected to a console (not shown in the figure) that can set the same brightness value, and the entire console is externally connected to a power supply.
[0020] Furthermore, the limiting mechanism includes a support block 10, a knurled screw 13 and several positioning blocks 8. The several positioning blocks 8 are respectively arranged on the adjacent sides of the integrated illuminometer 9, and the support block 10 is arranged on the other side of the integrated illuminometer 9. The position of the integrated illuminometer 9 can be limited through the cooperation of the multiple positioning blocks 8 and the support block 10, so that its photosensitive component can be centered on the ring light source 7 to be measured, thereby ensuring the overall detection accuracy.
[0021] Further, the end of the positioning block 8 is arc-shaped and abuts against the outer end face of the integrated illuminance meter 9. A waist-shaped slot is provided in the positioning block 8 along its length direction. Both ends of the support block 10 are provided with mounting holes. The positioning block 8 and the support block 10 are respectively fixed on the bottom plate 11 by screws passing through the waist-shaped slot and the mounting holes. Threaded holes corresponding to the waist-shaped slot and the mounting holes are provided on the bottom plate 11. A hollow tightening block 12 is provided on the other end face of the support block 10. A second threaded hole coaxial with the hollow hole of the tightening block 12 is provided in the support block 10. A knurled screw 13 passes through the tightening block 12 and is threadedly connected to the support block 10. The inner end face of the knurled screw 13 abuts against the outer end face of the integrated illuminance meter 9. At the same time, the present utility model can also adjust the position of the photosensitive component of the integrated illuminance meter 9 according to different types of annular light sources. During adjustment, by designing a waist-shaped slot in the positioning block 8, the left-right and front-back positions of the positioning block 8 can be correspondingly adjusted, and then the adjustment can be made according to the center position of different types of annular light sources. After adjusting the position, it can be fixed by using the knurled screw 13 correspondingly, which can also ensure the overall applicability.
[0022] Further, the fixing mechanism includes a column 15, a guide rail 16, a camera connecting plate 4 and a light source mounting plate 5. The column 15 is detachably mounted on the top side of the bottom plate 11 in the vertical direction. The guide rail 16 is detachably mounted on the end face of the column 15 facing the integrated illuminance meter 9 in the vertical direction. A slider 2 capable of sliding up and down along it is provided on the guide rail 16. The camera connecting plate 4 is integrally in a "U" shape. The lens camera 6 is detachably mounted on the outer end face of the camera connecting plate 4. The inner end face of the camera connecting plate 4 facing the guide rail 16 is detachably mounted on the outer end face of the slider 2. The light source mounting plate 5 is detachably mounted on the bottom end face of the camera connecting plate 4. The upper end face of the annular light source 7 is fixed on the bottom end face of the light source mounting plate 5. A through hole is provided at the center position of the bottom end face of the light source mounting plate 5 for the annular light source 7. Through the cooperation of the camera connecting plate, the light source mounting plate 5 and the guide rail 16, the X-direction and Y-direction positions of the measuring structure can be defined. At the same time, since the annular light source 7 and the light source mounting plate 5 are detachably connected, after the current annular light source 7 is detected, the current annular light source 7 can also be removed and replaced with other annular light sources 7 for detection, so as to realize the batch detection of the annular light source 7.
[0023] Further, the fixing mechanism further includes an L-shaped plate 3 and a rubber gasket 1. The rubber gasket 1 is attached to the side surface of the column 15. One end of the L-shaped plate 3 is detachably mounted on the inner end face of the camera connecting plate 4. A fastening screw 17 tightly abuting against the outer end face of the rubber gasket 1 is threadedly connected to the other end of the L-shaped plate 3, which is used to define the Z-axis position of the measuring structure. Through the cooperation of the guide rail 16 and the slider 2, the Z-direction position of the measuring structure can be adjusted to achieve the purpose of clear central imaging of the photosensitive component of the integrated illuminance meter 9. After the adjustment is completed, the fastening screw 17 can be locked towards the rubber gasket 1 to realize the locking of the measuring structure in the Z direction.
[0024] Among them, all the main components are detachably installed, so that each component can be individually removed and replaced when damaged or maintained.
[0025] It should be noted that the detachable installation method mentioned in the present utility model is preferably a fixing method using bolts or screws, but it is not limited herein.
[0026] Furthermore, handles 14 are detachably installed at both ends of the top of the bottom plate 11, and the inspection tooling can be conveniently carried to the desired position by means of the handles 14.
[0027] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An inspection tooling structure of an image measuring machine, characterized in that: Comprising: Bottom plate; Integrated illuminance meter, which is arranged on the top of the bottom plate, and a limiting mechanism for fixing it on the bottom plate is arranged at the outer end of the integrated illuminance meter; Measuring structure, which includes a lens camera and an annular light source. The centers of the lens camera and the annular light source are concentrically arranged along the radial direction with the photosensitive component of the integrated illuminance meter. A fixing mechanism for fixing it above the integrated illuminance meter is arranged at the upper end of the measuring structure.
2. The inspection tooling structure of an image measuring machine according to claim 1, characterized in that: The limiting mechanism includes a support block, a knurled screw and a plurality of positioning blocks. The plurality of positioning blocks are respectively arranged on the adjacent two sides of the integrated illuminance meter, and the support block is arranged on the other side of the integrated illuminance meter.
3. The inspection tooling structure of an image measuring machine as claimed in claim 2, characterized in that: The end of the positioning block is arc-shaped and abuts against the outer end face of the integrated illuminance meter. A waist-shaped groove is arranged along the length direction of the positioning block. Both ends of the support block have mounting holes. The positioning block and the support block are respectively fixed on the bottom plate by screws passing through the waist-shaped groove and the mounting holes. Threaded holes corresponding to the waist-shaped groove and the mounting holes are arranged on the bottom plate.
4. The inspection tooling structure of an image measuring machine as claimed in claim 2, characterized in that: A hollow tightening block is arranged on the other end face of the support block. The support block is provided with a second threaded hole coaxial with the hollow hole of the tightening block. The knurled screw passes through the tightening block and is threadedly connected with the support block. The inner end face of the knurled screw abuts against the outer end face of the integrated illuminance meter.
5. The inspection tooling structure of an image measuring machine as claimed in claim 1, characterized in that: The fixing mechanism includes a column, a guide rail, a camera connecting plate and a light source mounting plate. The column is detachably mounted on one side of the top of the bottom plate in the vertical direction. The guide rail is detachably mounted on the end face of the column facing the integrated illuminance meter in the vertical direction. The guide rail is provided with a slider that can slide up and down along it.
6. The inspection tooling structure of an image measuring machine as claimed in claim 5, characterized in that: The camera connecting plate is integrally in a "U" shape. The lens camera is detachably mounted on the outer end face of the camera connecting plate. The inner end face of the camera connecting plate facing the guide rail is detachably mounted on the outer end face of the slider; The light source mounting plate is detachably mounted on the bottom end face of the camera connecting plate. The upper end face of the annular light source is fixed on the bottom end face of the light source mounting plate. A through hole is arranged at the center position of the bottom end face of the light source mounting plate for the annular light source.
7. The inspection tooling structure of an image measuring machine as claimed in claim 5, characterized in that: The fixing mechanism further includes an L-shaped plate and a rubber gasket. The rubber gasket is attached to the side face of the column. One end of the L-shaped plate is detachably mounted on the inner end face of the camera connecting plate. The other end of the L-shaped plate is threadedly connected with a fastening screw that tightly abuts against the outer end face of the rubber gasket, for limiting the Z-axis position of the measuring structure.
8. The inspection tooling structure of an image measuring machine as claimed in claim 1, characterized in that: Handles are also detachably mounted at both ends of the top of the bottom plate.