Busbar cast-weld spray cooling device

By spraying and cooling on the bottom side of the bus discharge casting welding mold and setting an annular boss and brush structure on the bottom side of the sink, the problems of low cooling water splashing and casting welding efficiency in the prior art are solved, and efficient and safe cooling effect is achieved.

CN223028445UActive Publication Date: 2025-06-27TIANNENG BATTERY GRP (MAANSHAN) NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422187338.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-27
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

During the cooling process of the existing lead-acid battery bus discharge cast welding cooling device, the lifting speed of the existing lead-acid battery bus discharge cast welding cooling device may easily cause water surface fluctuations and spill out, and the slow speed will reduce the efficiency of the casting and welding process.

Method used

Bus casting welding spray cooling device is used to spray cooling water through the water spray pipe to the bottom side of the bus casting welding mold, and an annular boss and brush structure are installed on the bottom side of the sink to control the spraying and recycling of cooling water to prevent water from splashing into the environment.

Benefits of technology

Efficient bus-flow casting welding mold cooling is achieved, preventing cooling water from splashing into the environment, and improving the efficiency and safety of the casting and welding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a busbar cast-weld spray cooling device, and relates to the technical field of busbar cast-weld. The spray cooling device comprises a water tank capable of moving up and down in the vertical direction through a lifting mechanism, an annular boss is arranged on the bottom side face of the water tank, and a plurality of water spray pipelines are installed on the bottom side face, located in the annular boss, of the water tank. When the cooling device is used, cooling water is sprayed to the bottom side face of the busbar cast-weld mold through the water spraying pipeline, and then cooling of the busbar cast-weld mold is completed; meanwhile, during use, cooling water sprayed out of the water spraying pipeline impacts the bottom of the busbar cast-weld mold and then splashes, and in order to prevent the cooling water from splashing into the environment, an annular boss is arranged on the bottom side face of the water tank; and when the bottom of the busbar cast-welding mold is subjected to spray cooling, the upper surface of the annular boss is controlled to abut against the bottom side face of the busbar cast-welding mold, or a gap with the height smaller than 1 cm is formed between the upper surface of the annular boss and the bottom side face of the busbar cast-welding mold.
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Description

Technical Field

[0001] The utility model belongs to the technical field of bus bar casting and welding, and particularly relates to a bus bar casting and welding spray cooling device. Background Technique

[0002] In the manufacturing process of lead-acid batteries, casting and welding is a crucial process in the manufacturing of lead-acid batteries. In the existing casting and welding methods of lead-acid batteries, the general process is as follows: immerse the bus bar mold in the lead liquid in the lead furnace so that the cavities on the bus bar mold are filled with lead liquid, then take out the bus bar mold from the lead furnace, and then invert the battery bottom box equipped with multiple electrode groups on the bus bar mold, so that the electrode ears of multiple electrode groups are inserted into the lead liquid in the cavities on the bus bar mold for casting and welding, and then cool the bus bar mold and take out the battery bottom box from the bus bar mold.

[0003] For example, CN212191190U relates to an intelligent full-automatic casting and welding device for lead-acid battery bus bars. In this device, a lifting water tank is used to cool the bus bar mold. Since the entire bottom of the bus bar mold can be immersed in the water tank during cooling, but each cooling requires lifting and lowering operations on the water tank. When the lifting and lowering speed of the water tank is controlled too fast during this process, it is easy to cause the water surface in the water tank to fluctuate and spill out; if the lifting and lowering speed of the water tank is controlled too slow, it will take a lot of time, reducing the efficiency of the entire casting and welding process. Content of the Utility Model

[0004] The purpose of the utility model is to provide a bus bar casting and welding spray cooling device, which sprays cooling water to the bottom side of the bus bar casting and welding mold through a water spraying pipe during use, thereby completing the cooling of the bus bar casting and welding mold; at the same time, when the water spraying pipe sprays cooling water during use, splashing will occur after hitting the bottom of the bus bar casting and welding mold. In order to prevent the cooling water from splashing into the environment, a circular boss is provided on the bottom side of the water tank, solving the problems raised in the existing background technique.

[0005] To solve the above technical problems, the utility model is realized through the following technical solutions:

[0006] The utility model is a bus bar casting and welding spray cooling device, which includes a water tank that moves up and down in the vertical direction through a lifting mechanism. A circular boss is provided on the bottom side of the water tank, and several water spraying pipes are installed on the bottom side of the water tank located within the circular boss; when spraying and cooling the bottom of the bus bar casting and welding mold, control the upper surface of the circular boss to abut against the bottom side of the bus bar casting and welding mold, and a gap with a height less than 1 cm is formed between the upper surface of the circular boss and the bottom side of the bus bar casting and welding mold.

[0007] Further, a brush structure is provided on the upper surface of the annular boss; when spraying and cooling the bottom of the busbar casting and welding mold, the end of the brush structure is on the bottom side of the busbar casting and welding mold or forms a gap with a height less than 1 cm with the bottom side of the busbar casting and welding mold.

[0008] Further, a return pipe is connected to the bottom side of the water tank located inside the annular boss, and the outlet of the return pipe is directly above the water tank; a water pump is arranged inside the water tank, and the water pump is connected to a water spraying pipe.

[0009] Further, a number of through holes communicating both sides are provided on the bottom side of the annular boss; filter cotton is plugged at the through holes.

[0010] Further, the water spraying pipe is fixed to the bottom side of the water tank through a U-shaped fixing block; the lifting mechanism is selected from a telescopic cylinder or a telescopic oil cylinder.

[0011] The utility model has the following beneficial effects:

[0012] When the utility model is in use, cooling water is sprayed through the water spraying pipe to the bottom side of the busbar casting and welding mold, thereby completing the cooling of the busbar casting and welding mold; at the same time, when in use, the cooling water sprayed by the water spraying pipe splashes after impacting the bottom of the busbar casting and welding mold. In order to prevent the cooling water from splashing into the environment, an annular boss is provided on the bottom side of the water tank; when spraying and cooling the bottom of the busbar casting and welding mold, it is controlled that the upper surface of the annular boss abuts against the bottom side of the busbar casting and welding mold or forms a gap with a height less than 1 cm with the bottom side of the busbar casting and welding mold.

[0013] Of course, it is not necessary for any product implementing the utility model to simultaneously achieve all the above-mentioned advantages. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.

[0015] Figure 1 is a schematic structural diagram of the cooling device of the present utility model;

[0016] Figure 2 is Figure 1 a cross-sectional view taken along line A-A in

[0017] Figure 3 is Figure 2 a partial enlarged view at position A in DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0019] In the description of the present invention, it should be understood that the terms "open hole", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery", etc. indicating the orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.

[0020] Please refer to Figures 1 - 3 As shown in the figure, the present invention is a bus bar casting and welding spray cooling device, which includes a water tank 1. A plurality of water spray pipes 10 are fixedly installed on the bottom side surface of the water tank 1 through U-shaped fixing blocks 11, and water spray holes or water spray valves are arranged on the water spray pipes 10. Then, during use, cooling water is sprayed through the water spray pipes 10 onto the bottom side surface of the bus bar casting and welding mold 2, thereby completing the cooling of the bus bar casting and welding mold 2. Finally, the lead on the bus bar casting and welding mold is cooled to form a bus bar.

[0021] At the same time, when in use, the cooling water sprayed by the water spray pipes 10 splashes after hitting the bottom of the bus bar casting and welding mold 2. In order to prevent the cooling water from splashing into the environment, a circular convex platform 12 is arranged on the bottom side surface of the water tank 1, and a plurality of water spray pipes 10 are installed on the bottom side surface of the water tank 1 located inside the circular convex platform 12; when performing spray cooling on the bottom of the bus bar casting and welding mold 2, control the upper surface of the circular convex platform 12 to abut against the bottom side surface of the bus bar casting and welding mold 2, and a gap with a height less than 1 cm is formed between the upper surface of the circular convex platform 12 and the bottom side surface of the bus bar casting and welding mold 2; synchronously, a lifting mechanism is connected to the bottom side surface of the water tank 1, and then during use, the lifting mechanism is used to control the vertical movement of the water tank 1. The lifting mechanism is selected from a telescopic cylinder or a telescopic oil cylinder.

[0022] Based on the above, in order to facilitate the blocking of the splashing cooling water, a brush structure 13 is arranged on the upper surface of the circular convex platform 12; when performing spray cooling on the bottom of the bus bar casting and welding mold 2; the end of the brush structure 13 is on the bottom side surface of the bus bar casting and welding mold 2 or forms a gap with a height less than 1 cm with the bottom side surface of the bus bar casting and welding mold 2.

[0023] Specifically, for the convenience of spraying and recycling the sprayed water, a return pipe 14 is communicatively provided at the bottom side of the water tank 1 located within the annular boss 12, and the outlet of the return pipe 14 is located directly above the water tank; a water pump is provided within the water tank, and the water pump is communicatively connected to the water spraying pipe 10.

[0024] During use, since there is water that splashes onto the top of the annular boss 12 and then flows back to the bottom side of the water tank 1 located outside the annular boss 12, in order to facilitate the recovery of the water located outside the annular boss 12 through the return pipe 14, a number of through holes 121 communicating both sides are provided at the bottom side of the annular boss 12; at the same time, in order to prevent the through holes 121 from being blocked by dropped lead particles or the like during long-term use, filter cotton 122 is plugged at the through holes 121.

[0025] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0026] The preferred embodiments of the present utility model disclosed above are only used to help explain the present utility model. The preferred embodiments do not elaborate on all details, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the relevant technical field can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A busbar cast welding spray cooling device, characterized in that: The invention comprises a water tank (1) which moves up and down in a vertical direction by means of a lifting mechanism, wherein an annular boss (12) is arranged on the bottom side of the water tank (1), and a plurality of water spray pipes (10) are installed on the bottom side of the water tank (1) located inside the annular boss (12); When spray cooling is performed on the bottom of the busbar casting and welding mold (2), the upper surface of the annular boss (12) is controlled to abut against the bottom side of the busbar casting and welding mold (2), and a gap with a height of less than 1 cm is formed between the upper surface of the annular boss (12) and the bottom side of the busbar casting and welding mold (2).

2. A busbar cast welding spray cooling device according to claim 1, characterized in that: The upper surface of the annular boss (12) is provided with a brush structure (13); when spray cooling is performed on the bottom of the busbar casting and welding mold (2), the end of the brush structure (13) forms a gap with a height of less than 1 cm on the bottom side of the busbar casting and welding mold (2) or with the bottom side of the busbar casting and welding mold (2).

3. A busbar cast welding spray cooling device according to claim 1, characterized in that: A water return pipe (14) is provided on the bottom side of the water tank (1) located in the annular boss (12), and the water outlet of the water return pipe (14) is located directly above the water tank.

4. A busbar cast welding spray cooling device according to claim 3, characterized in that: A water pump is arranged in the water tank, and the water pump is connected to the water spraying pipeline (10).

5. The busbar casting and spray cooling device according to claim 1 is characterized in that: The bottom side surface of the annular boss (12) is provided with a plurality of through holes (121) communicating with both sides.

6. A busbar cast welding spray cooling device according to claim 5, characterized in that: The through hole (121) is blocked with filter cotton (122).

7. The busbar cast welding spray cooling device according to claim 1, characterized in that: The water spray pipe (10) is fixed to the bottom side of the water tank (1) via a U-shaped fixing block (11).

8. The busbar cast welding spray cooling device according to claim 1, characterized in that: The lifting mechanism is a telescopic air cylinder or a telescopic oil cylinder.

Citation Information

Patent Citations

  • Intelligent full-automatic cast-welding equipment for busbar of lead-acid storage battery

    CN212191190U