Centering device for sleeper
By designing a centering device for sleepers and driving a bidirectional threaded rod with a servo motor, high-precision centering of sleepers is achieved, solving the problems of low manual centering accuracy and high labor consumption in the prior art, and improving installation efficiency and maintenance convenience.
Patent Information
- Application Number
- CN202422206137.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing sleeper centering method mainly relies on manual operation, resulting in low accuracy and a lot of manpower, and the installation accuracy of the sleeper cannot be effectively guaranteed.
A centering device for sleepers is designed, which is mainly composed of an installation groove, a transmission mechanism, a transmission plate, a movable plate and a centering plate. The two-way threaded rod is driven by a servo motor to drive the transmission plate and the centering plate for precise centering.
High-precision centering of sleeper centering is achieved, reducing manpower investment, improving installation efficiency, and simplifying subsequent maintenance and maintenance work.
Smart Images

Figure CN223029531U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sleeper centering, and particularly relates to a centering device for sleepers. Background Art
[0002] A sleeper, also known as a crosstie, is also a kind of railway fitting. However, the materials used are not only wood, so it is more scientific to call it a sleeper. Despite its monotonous and unassuming appearance, the sleeper plays a very important role. The sleeper not only supports the rail, but also maintains the position of the rail, and further transmits the huge pressure transmitted by the rail to the roadbed. It must have a certain degree of flexibility and elasticity. It won't work if it's too hard, and it won't work if it's too soft. When a train passes by, it can deform appropriately to buffer the pressure, but it has to return to its original state as much as possible after the train passes.
[0003] Before installing bolts on the sleeper and pouring the bolt holes, centering is usually required to prevent the sleeper from being installed offset. The existing centering method is mainly manual centering, which has great limitations. Not only the accuracy cannot be guaranteed, but also a large amount of manpower is consumed. Therefore, a centering device for sleepers is proposed. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a centering device for sleepers, which solves the problems mentioned in the above background art.
[0005] The utility model is realized as follows. A centering device for sleepers mainly consists of an installation groove, a transmission mechanism, a transmission plate, a movable plate and a centering plate. The transmission mechanism is arranged inside the installation groove. The transmission plate is arranged on the transmission mechanism. The movable plate is slidably connected to the transmission plate. The centering plate is fixedly installed at the bottom end of the movable plate.
[0006] A further technical solution of the utility model is that symmetrically distributed support frames are provided at both ends of the installation groove.
[0007] A further technical solution of the utility model is that the transmission mechanism includes a linear guide rail arranged inside the installation groove, a slider arranged on the linear guide rail, a bidirectional threaded rod arranged inside the installation groove, and a servo motor arranged at one end of the installation groove. The slider is slidably connected to the linear guide rail.
[0008] A further technical solution of the utility model is that both ends of the bidirectional threaded rod are rotatably connected to the installation groove, and the output end of the servo motor is fixedly connected to one end of the bidirectional threaded rod.
[0009] A further technical solution of the present utility model is that: threaded holes are provided on the transmission plate, and the transmission plate is threadedly connected to the bidirectional threaded rod through the threaded holes, and the top end of the transmission plate is fixedly connected to the slider.
[0010] A further technical solution of the present utility model is that: sliding grooves are provided at both ends of the movable plate, and the movable plate is slidably connected to the transmission plate through the sliding grooves.
[0011] A further technical solution of the present utility model is that: a mounting plate is provided on the transmission plate, and a connecting plate is provided on the movable plate.
[0012] A further technical solution of the present utility model is that: a telescopic rod is provided on the mounting plate, the top end of the telescopic rod is fixedly connected to the mounting plate, and the bottom end of the telescopic rod is fixedly connected to the connecting plate.
[0013] Advantages of the present utility model:
[0014] 1. Compared with manual centering, the present utility model controls the two transmission plates to move towards each other on the bidirectional threaded rod through the transmission mechanism, thereby driving the centering plate to move until the two symmetrical centering plates center the sleeper. Such a centering method is not only more accurate but also can effectively save a large amount of manpower.
[0015] 2. The components of the present utility model are relatively simple, with fewer main components, which is convenient for subsequent inspection and maintenance work. Description of the Drawings
[0016] Figure 1 is the front view of a centering device for sleepers provided by the present utility model;
[0017] Figure 2 is the transmission schematic diagram of a centering device for sleepers provided by the present utility model;
[0018] Figure 3 is the working schematic diagram of a centering device for sleepers provided by the present utility model;
[0019] Figure 4 is the schematic diagram of the centering plate of a centering device for sleepers provided by the present utility model.
[0020] Reference Numerals: 1. Support frame; 2. Installation groove; 3. Transmission mechanism; 31. Linear guide rail; 32. Slider; 33. Bidirectional threaded rod; 34. Servo motor; 4. Transmission plate; 41. Threaded hole; 42. Mounting plate; 5. Movable plate; 51. Connecting plate; 52. Sliding groove; 6. Centering plate; 7. Telescopic rod. Detailed Embodiments
[0021] The following describes the implementation manners of the present utility model through specific specific examples. Those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. The present utility model can also be implemented or applied through other different specific implementation manners. Various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present utility model.
[0022] It should be noted that the structures, ratios, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the limiting conditions under which the present utility model can be implemented. Therefore, they do not have a substantial technical meaning. Any modification of the structure, change of the proportional relationship, or adjustment of the size, without affecting the effects that the present utility model can produce and the purposes that can be achieved, should still fall within the scope that can be covered by the technical content disclosed in the present utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle", and "one" cited in this specification are only for the convenience of clear narration, and are not used to limit the scope under which the present utility model can be implemented. The change or adjustment of their relative relationships, without substantial change in the technical content, should also be regarded as the scope under which the present utility model can be implemented.
[0023] Figures 1-4 The structural composition of a centering device for a sleeper is shown. The centering device for a sleeper mainly consists of an installation groove 2, a transmission mechanism 3, a transmission plate 4, a movable plate 5, and a centering plate 6. The transmission mechanism 3 is arranged inside the installation groove 2. The movable plate 5 is slidably connected to the transmission plate 4. The centering plate 6 is fixedly installed at the bottom end of the movable plate 5. There are two transmission plates 4, and they are symmetrically distributed on the transmission mechanism 3.
[0024] In this embodiment, support frames 1 are symmetrically arranged at both ends of the installation groove 2.
[0025] As Figure 2 shown, the transmission mechanism 3 is the main driving part in the present utility model. The transmission mechanism 3 includes: a linear guide rail 31 arranged inside the installation groove 2, a slider 32 arranged on the linear guide rail 31, a bidirectional threaded rod 33 arranged inside the installation groove 2, and a servo motor 34 arranged at one end of the installation groove 2. The slider 32 is slidably connected to the linear guide rail 31.
[0026] In this embodiment, both ends of the bidirectional threaded rod 33 are rotatably connected to the installation groove 2. The output end of the servo motor 34 is fixedly connected to one end of the bidirectional threaded rod 33. A threaded hole 41 is provided on the transmission plate 4. The transmission plate 4 is threadedly connected to the bidirectional threaded rod 33 through the threaded hole 41. The top end of the transmission plate 4 is fixedly connected to the slider 32.
[0027] When the servo motor 34 starts, it drives the bidirectional threaded rod 33 to rotate. Since the transmission plate 4 is threadedly connected to the bidirectional threaded rod 33 through the threaded hole 41, at this time, due to the driving force of the bidirectional threaded rod 33, the transmission plate 4 will move linearly on the linear guide 31 synchronously with the slider 32.
[0028] In this embodiment, sliding grooves 52 are provided at both ends of the movable plate 5, and the movable plate 5 is slidably connected to the transmission plate 4 through the sliding grooves 52.
[0029] In this embodiment, a mounting plate 42 is provided on the transmission plate 4, and a connecting plate 51 is provided on the movable plate 5.
[0030] In this embodiment, a telescopic rod 7 is provided on the mounting plate 42. The top end of the telescopic rod 7 is fixedly connected to the mounting plate 42, and the bottom end of the telescopic rod 7 is fixedly connected to the connecting plate 51.
[0031] As Figure 3 shown, the rod 7 controls the movable plate 5 to slide on the transmission plate 4 to select a suitable position for centering the sleeper, and at the same time can also meet the requirements of different terrain conditions.
[0032] It should be particularly noted that in this embodiment, the start and stop of the driving member servo motor 34 of the transmission mechanism 3 and the telescopic rod 7 (i.e., the control of each action) are completed by the controller, and the energy supply is provided by an external power supply. Among them, a SIMATIC type controller can be selected, and the power of the power supply should be greater than 500W.
[0033] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A centering device for a sleeper, characterized in that: The centering device for a rail sleeper mainly consists of a mounting groove (2), a transmission mechanism (3), a transmission plate (4), a movable plate (5) and a centering plate (6); the transmission mechanism (3) is arranged inside the mounting groove (2); the movable plate (5) is slidably connected to the transmission plate (4); the centering plate (6) is fixedly mounted on the bottom end of the movable plate (5); there are two transmission plates (4) which are symmetrically distributed on the transmission mechanism (3).
2. A sleeper centering device according to claim 1, characterized in that: Two ends of the installation groove (2) are provided with symmetrically distributed support frames (1).
3. A sleeper centering device according to claim 1, characterized in that: The transmission mechanism (3) comprises: a linear guide rail (31) arranged inside the installation groove (2), a slider (32) arranged on the linear guide rail (31), a bidirectional threaded rod (33) arranged in the installation groove (2), and a servo motor (34) arranged at one end of the installation groove (2), and the slider (32) is slidably connected to the linear guide rail (31).
4. A sleeper centering device according to claim 3, characterized in that: Both ends of the bidirectional threaded rod (33) are rotatably connected to the mounting groove (2), and the output end of the servo motor (34) is fixedly connected to one end of the bidirectional threaded rod (33).
5. A sleeper centering device according to claim 4, characterized in that: The transmission plate (4) is provided with a threaded hole (41), and the transmission plate (4) is threadedly connected to the bidirectional threaded rod (33) through the threaded hole (41), and the top end of the transmission plate (4) is fixedly connected to the slider (32).
6. A sleeper centering device according to claim 1, characterized in that: Slide grooves (52) are provided at both ends of the movable plate (5), and the movable plate (5) is slidably connected to the transmission plate (4) via the slide grooves (52).
7. A sleeper centering device according to claim 6, characterized in that: The transmission plate (4) is provided with a mounting plate (42), and the movable plate (5) is provided with a connecting plate (51).
8. A sleeper centering device according to claim 7, characterized in that: A telescopic rod (7) is provided on the mounting plate (42), the top end of the telescopic rod (7) is fixedly connected to the mounting plate (42), and the bottom end of the telescopic rod (7) is fixedly connected to the connecting plate (51).