Quick dismounting and mounting tool for rotor bearing of electric submersible pump

By designing a quick disassembly and assembly tool including side plates, top plates, centering components, clamping components and downward components, the problem of complex structure and inconvenient use of the traditional electric submersible pump bearing disassembly and assembly device is solved, and the rapid adaptation and efficient disassembly and assembly of the rotors of different specifications of electric submersible pumps are achieved.

CN223029601UActive Publication Date: 2025-06-27RUIAN CENQI MASCH CO LTD
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Patent Information

Application Number
CN202520914411.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-12
Publication Date
2025-06-27
Estimated Expiration
2035-05-12

AI Technical Summary

Technical Problem

The traditional electric submersible pump rotor bearing disassembly and assembly device has a complex structure and is not portable and used. It can only assemble a single specification electric submersible pump rotor bearing, which is relatively inconvenient to use.

Method used

A quick disassembly and assembly tool for rotor bearing of electric submersible pump is designed, including side plates, top plates, centering components, clamping components and downward components. Through the cooperation of the worm gear and the front and reverse rods, the distance between the beams is adjusted to accommodate different specifications of the electric submersible pump rotor; the clamping assembly adopts a combination of inserts, elastic parts, clamping blocks and clamps to achieve rapid installation and disassembly of the clamps; the downward pressure assembly ensures the stable connection of the press plate and the reliability of the downward pressure operation through the structure of screws, mounting plates and press plates.

Benefits of technology

The tooling improves the adaptability to different specifications of electric submersible pump rotors, realizes rapid disassembly and assembly and meets multiple operating needs, while enhancing the stability of the overall structure and the reliability of downpressure operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rotor bearing assembly, in particular to a quick disassembly and assembly tool for an electric submersible pump rotor bearing, which comprises a side plate, a top plate and a centering assembly, the centering assembly comprises a cover body, a worm gear, a worm, a first handle, a positive and negative tooth rod and a cross beam, and the worm gear and the worm in the centering assembly are matched with the positive and negative tooth rod. The distance between the two sets of cross beams can be adjusted by rotating the first handle, the device can adapt to the widths of electric submersible pump rotors of different specifications, and compared with a traditional device only capable of assembling bearings of a single specification, the universality of the tool is greatly improved; the clamping assembly adopts the combined design of an insertion block, an elastic piece, a clamping block and a clamping plate. When the clamping plates are installed, the inserting blocks are inserted into the inserting grooves of the beams, the clamping blocks of the elastic pieces are clamped into the clamping holes of the beams under the action of the springs, and rapid installation of the clamping plates is achieved. During disassembly, the clamping blocks are pressed to be separated from the clamping holes, the clamping plates can be taken down, the appropriate clamping plates can be conveniently replaced according to the specifications of the shells of the electric submersible pumps, and the adaptability of the tool to different electric submersible pumps is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of rotor bearing assembly, in particular to a quick disassembly and assembly tool for an electric submersible pump rotor bearing. Background Technique

[0002] The rotor shaft of an electric submersible pump is usually a slender shaft structure, and structures such as keyways and threads are machined on its surface. The keyway is used to install a key to achieve circumferential fixation with components such as an impeller and a coupling, ensuring effective transmission of power, and it is assembled inside a cylindrical electric submersible pump;

[0003] The traditional disassembly and assembly device for an electric submersible pump rotor bearing has a complex structure, is not convenient to carry and use in different environments, and it can often only assemble a single specification of electric submersible pump rotor bearing, making it inconvenient to use. Content of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] In view of the deficiencies of the prior art, the utility model provides a quick disassembly and assembly tool for an electric submersible pump rotor bearing.

[0006] (II) Technical Solutions

[0007] To achieve the above object, the utility model provides the following technical solution: A quick disassembly and assembly tool for an electric submersible pump rotor bearing, including side plates and a top plate. The side plates are symmetrically arranged on the left and right sides below the top plate. It further includes:

[0008] A centering component, the centering component includes a housing, a worm gear, a worm, a first handle, a left - and - right - hand threaded rod, and a cross beam. A housing is arranged on one side of the side plate. A worm and two sets of worm gears are arranged inside the housing. The worm meshes with the two sets of worm gears. Both ends of the worm penetrate through the housing and are connected to the first handle. A left - and - right - hand threaded rod is rotatably arranged on the front and back sides of the two side plates. One end of the left - and - right - hand threaded rod penetrates through the side plate and the center of the worm gear. The cross beam is arranged in two groups and is symmetrically arranged left and right. The front and back sides of the cross beam are threadedly connected to the left - and - right - hand threaded rod;

[0009] A clamping component, the clamping component is arranged at one end of the cross beam close to the left - and - right - hand threaded rod;

[0010] A pressing - down component, the pressing - down component includes a screw rod, a second handle, a mounting disc, and a pressing plate. The screw rod penetrates through the top plate downward and is connected to the mounting disc. The pressing plate is arranged below the mounting disc. The second handle is arranged above the screw rod. The screw rod is threadedly connected to the top plate.

[0011] In order to facilitate the disassembly and assembly of the splint so as to fix the submersible pump casings of different specifications, the utility model is improved in that the clamping assembly includes an insert block, an elastic member, a clamping block and a splint, the crossbeam is also provided with a slot at one end close to the positive and negative tooth rods, the insert block is provided with movable grooves on the upper and lower sides, the two ends of the elastic member are respectively connected to the movable groove and the clamping block, the crossbeam is also provided with a clamping hole adapted to the clamping block, and the insert block protrudes from the crossbeam and is connected to the splint.

[0012] Preferably, the elastic member comprises a spring and a telescopic rod, the spring is sleeved on the telescopic rod, and both ends of the spring and the telescopic rod are respectively connected to the block and the inner wall of the movable groove.

[0013] In order to ensure a stable connection between the mounting plate and the pressure plate, the present invention is improved in that reinforcing ribs are arranged on the peripheral side of the mounting plate, and a groove matching the mounting plate and the reinforcing ribs is arranged above the pressure plate.

[0014] Preferably, a first magnetic block is embedded below the mounting plate, and a second magnetic block connected to the first magnetic block is disposed above the pressure plate.

[0015] Preferably, supporting legs are provided at the front and rear sides below the side panels.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a quick disassembly and assembly tool for an electric submersible pump rotor bearing, which has the following beneficial effects:

[0018] The quick disassembly and assembly tooling for the electric submersible pump rotor bearing is used. The worm wheel, worm and positive and negative tooth rods in the centering assembly cooperate with each other. Turning the first handle can adjust the distance between the two sets of beams. It can adapt to the width of electric submersible pump rotors of different specifications. Compared with the traditional device that can only assemble bearings of a single specification, the versatility of the tooling is greatly improved to meet various operation requirements.

[0019] The clamping assembly adopts a combination design of plug-in blocks, elastic parts, clamping blocks and clamping plates. When installing the clamping plate, the plug-in blocks are inserted into the slots of the beams, and the clamping blocks of the elastic parts are clamped into the clamping holes of the beams under the action of the springs, so that the clamping plates can be quickly installed. When disassembling, the clamping blocks can be pressed out of the clamping holes to remove the clamping plates, which is convenient for replacing the appropriate clamping plates according to the specifications of the ESP casing, and enhances the adaptability of the tooling to different ESPs.

[0020] The reinforcing ribs on the side of the mounting plate and the matching grooves on the top of the pressure plate increase the contact area and connection strength between the mounting plate and the pressure plate, and improve the stability of the overall structure. At the same time, the first magnetic block under the mounting plate and the second magnetic block above the pressure plate attract each other, further ensuring that the mounting plate and the pressure plate are tightly connected during operation, preventing the pressure plate from shaking or falling off, and ensuring the stability and reliability of the pressing operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a front view schematic diagram of the structure of the present utility model;

[0022] Figure 2 is a partial schematic diagram of the structure of the present utility model;

[0023] Figure 3 is an exploded schematic diagram of the clamping assembly of the structure of the present utility model;

[0024] Figure 4 is an exploded schematic diagram of the assembly of the mounting plate and the pressing plate of the structure of the present utility model.

[0025] In the figure: 1, side plate; 2, top plate; 3, cover body; 4, worm gear; 5, worm; 6, first handle; 7, double-threaded rod; 8, cross beam; 9, screw rod; 10, second handle; 11, mounting plate; 12, pressing plate; 13, insertion block; 14, clamping block; 15, clamping plate; 16, spring; 17, telescopic rod; 18, reinforcing rib; 19, first magnetic block; 20, second magnetic block; 21, leg. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] Please refer to Figures 1 - 4 , a quick disassembly and assembly tooling for an electric submersible pump rotor bearing, including a side plate 1 and a top plate 2. The side plates 1 are symmetrically arranged on the left and right sides below the top plate 2. The two side plates 1 with legs 21 provide stable support for the top plate 2, so that the top plate 2 is stably located above the equipment. It further includes:

[0028] A centering assembly, the centering assembly includes a cover body 3, a worm gear 4, a worm 5, a first handle 6, a double-threaded rod 7 and a cross beam 8. A cover body 3 is arranged on one side of the side plate 1. A worm 5 and two worm gears 4 are arranged in the cover body 3. The worm 5 meshes with the two worm gears 4. Both ends of the worm 5 penetrate through the cover body 3 and are connected to the first handle 6. A double-threaded rod 7 is also rotatably arranged on the front and rear sides of the two side plates 1. One end of the double-threaded rod 7 penetrates through the side plate 1 and the center of the worm gear 4. The cross beam 8 is arranged in two groups symmetrically left and right. The front and rear sides of the cross beam 8 are threadedly connected to the double-threaded rod 7;

[0029] When it is necessary to disassemble and assemble the bearings of submersible motor rotors of different specifications, turn the first handle 6. The first handle 6 drives the worm 5 to rotate. Since the worm 5 meshes with two sets of worm wheels 4, the rotation of the worm 5 will drive the two sets of worm wheels 4 to rotate synchronously. The center of the worm wheel 4 is connected to the left - hand and right - hand threaded rod 7. The rotation of the worm wheel 4 causes the left - hand and right - hand threaded rod 7 to rotate on the side plate 1. Because the front and rear sides of the cross beam 8 are threadedly connected to the left - hand and right - hand threaded rod 7, as the left - hand and right - hand threaded rod 7 rotates, the two symmetrically arranged cross beams 8 will move closer to or away from each other. In this way, the distance between the cross beams 8 can be flexibly adjusted according to the width of the submersible motor rotor, realizing the centering and positioning of submersible motor rotors of different specifications, and ensuring that the tooling can adapt to various operation requirements.

[0030] A clamping assembly, the clamping assembly is arranged at one end of the cross beam 8 close to the left - hand and right - hand threaded rod 7 so as to stably embrace the submersible pump housing;

[0031] A pressing - down assembly, the pressing - down assembly includes a screw rod 9, a second handle 10, a mounting disc 11 and a pressing plate 12. The lower part of the screw rod 9 penetrates through the top plate 2 and is connected to the mounting disc 11. The pressing plate 12 is arranged below the mounting disc 11. The second handle 10 is arranged above the screw rod 9. The screw rod 9 is threadedly connected to the top plate 2. After the centering and positioning of the submersible motor rotor and the fixation of the housing are completed, the disassembly and assembly operation of the bearing is carried out. Rotate the second handle 10. Since the screw rod 9 is threadedly connected to the top plate 2, the rotation of the second handle 10 will cause the screw rod 9 to move downward on the top plate 2. The mounting disc 11 is connected to the lower part of the screw rod 9, so the mounting disc 11 moves downward accordingly, and the pressing plate 12 below the mounting disc 11 also descends, assembling the rotor bearing into the submersible pump.

[0032] In this embodiment, when fixing the submersible motor rotor, select a suitable clamping plate 15 according to the specification of the submersible pump housing. When installing the clamping plate 15, align the insertion block 13 with the slot at one end of the cross beam 8 close to the left - hand and right - hand threaded rod 7 and insert it. The elastic members (composed of a spring 16 and a telescopic rod 17) in the upper and lower movable slots of the insertion block 13 will be compressed during the insertion process. When the insertion block 13 is inserted in place, the locking block 14 pops out under the elastic force of the spring 16 and snaps into the corresponding locking hole on the cross beam 8, thus realizing the quick installation of the clamping plate 15. At this time, the clamping plate 15 can fix the submersible pump housing. When it is necessary to replace the clamping plate 15 to adapt to submersible pump housings of different specifications, press the locking block 14 to make it retract into the movable slot against the elastic force of the spring 16, disengaging from the locking hole of the cross beam 8, and then the insertion block 13 can be pulled out of the slot to remove the clamping plate 15, conveniently and quickly replacing the suitable clamping plate 15, enhancing the adaptability of the tooling to different submersible pumps.

[0033] The reinforcing ribs 18 provided on the circumferential side of the mounting disc 11 cooperate with the grooves above the pressing plate 12, increasing the contact area and connection strength between the two, and ensuring the stability of the overall structure. At the same time, the first magnetic attraction block 19 embedded below the mounting disc 11 and the second magnetic attraction block 20 provided above the pressing plate 12 attract each other, further ensuring the tight connection between the mounting disc 11 and the pressing plate 12 and preventing the pressing plate 12 from shaking or falling off during the descent. After the pressing plate 12 descends, pressure is applied to the submersible pump rotor bearing to achieve the installation or disassembly operation of the bearing, ensuring the smoothness and reliability of the downward pressing operation.

[0034] As used herein, the mention of "embodiment" means that the specific features, structures, or characteristics described in connection with the embodiment may be included in at least one embodiment of the present application. The term "embodiment" appearing in various positions in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or relevance to other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the various technical features mentioned in each embodiment can be combined in any manner to form corresponding implementable technical solutions.

[0035] Unless otherwise defined, the meanings of the technical terms used herein are the same as those commonly understood by those skilled in the technical field to which the present application belongs; the use of the relevant terms herein is only for describing specific embodiments and is not intended to limit the present application.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A quick disassembly and assembly tool for an electric submersible pump rotor bearing, comprising a side plate (1) and a top plate (2), wherein the side plates (1) are symmetrically arranged on the left and right sides below the top plate (2), characterized in that: Also includes: A centering component, the centering component comprising a cover body (3), a worm wheel (4), a worm (5), a first handle (6), a positive and negative tooth rod (7) and a cross beam (8), the cover body (3) being arranged on one side of the side plate (1), the worm (5) and two groups of worm wheels (4) being arranged inside the cover body (3), the worm (5) being meshed with the two groups of worm wheels (4), both ends of the worm (5) passing through the cover body (3) and being connected to the first handle (6), the positive and negative tooth rods (7) being rotatably arranged on the front and rear sides of the two groups of side plates (1), one end of the positive and negative tooth rods (7) passing through the center of the side plate (1) and the worm wheel (4), the cross beam (8) being arranged in two groups symmetrically on the left and right, the front and rear sides of the cross beam (8) being threadedly connected to the positive and negative tooth rods (7); A clamping assembly, wherein the cross beam (8) is provided with the clamping assembly at one end close to the positive and negative tooth rods (7); A pressing assembly, the pressing assembly comprising a screw rod (9), a second handle (10), a mounting plate (11) and a pressing plate (12), wherein the screw rod (9) passes through the top plate (2) at the bottom and is connected to the mounting plate (11), the pressing plate (12) is arranged below the mounting plate (11), the second handle (10) is arranged above the screw rod (9), and the screw rod (9) is threadedly connected to the top plate (2).

2. The quick disassembly and assembly tool for the rotor bearing of an electric submersible pump according to claim 1, characterized in that: The clamping assembly comprises an insert block (13), an elastic member, a clamp block (14) and a clamp plate (15); a slot is provided at one end of the cross beam (8) close to the positive and negative tooth rods (7); movable grooves are provided on the upper and lower sides of the insert block (13); two ends of the elastic member are respectively connected to the movable groove and the clamp block (14); a clamping hole matched with the clamp block (14) is also provided on the cross beam (8); the insert block (13) protrudes from the cross beam (8) and is connected to the clamp plate (15).

3. The quick disassembly and assembly tool for the electric submersible pump rotor bearing according to claim 2, characterized in that: The elastic member comprises a spring (16) and a telescopic rod (17), the spring (16) being sleeved on the telescopic rod (17), and both ends of the spring (16) and the telescopic rod (17) being respectively connected to the clamping block (14) and the inner wall of the movable groove.

4. The quick disassembly and assembly tool for the rotor bearing of an electric submersible pump according to claim 3, characterized in that: A reinforcing rib (18) is provided on the circumference of the mounting plate (11), and a groove matching the mounting plate (11) and the reinforcing rib (18) is provided above the pressure plate (12).

5. The quick disassembly and assembly tool for the rotor bearing of an electric submersible pump according to claim 4, characterized in that: A first magnetic block (19) is also embedded below the mounting plate (11), and a second magnetic block (20) connected to the first magnetic block (19) is also provided above the pressing plate (12).

6. The quick disassembly and assembly tool for the rotor bearing of an electric submersible pump according to claim 5, characterized in that: Support legs (21) are also provided at the front and rear sides below the side plate (1).