Waterborne epoxy floor
By setting up a reinforcement grid and support structure in the aqueous epoxy layer of the aqueous epoxy floor, the problem of insufficient support strength after long-term use of the aqueous epoxy floor is solved, and the protection of the aqueous epoxy layer is achieved, extending the service life of the floor and improving stability and flatness.
Patent Information
- Application Number
- CN202422267147.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-18
AI Technical Summary
After long-term use, water-based epoxy floors are prone to local sinking and damage due to the low internal support strength, which affects the flatness of the floor and endangers driving safety.
A water-based epoxy floor is designed. By setting up a reinforcement net in the water-based epoxy layer, and a connecting cylinder is set at the intersection of the reinforcement net, connecting the support columns threaded to connect the support columns, the top end of the support column is fixed to connect the top plate, the bottom end is fixed to connect the bottom plate, and the transition block is set between the support columns and the top plate and the bottom plate, grooves are opened on the top plate, rough patterns are opened on the bottom plate, and the bottom surface of the support rod is fixed in the base layer.
Through this structural design, most of the vertical loads are directly transmitted to the base layer without passing through the aqueous epoxy layer, reducing the loads under the aqueous epoxy layer, extending the service life of the floor, and improving the stability and flatness of the floor.
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Figure CN223034429U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of floorings, in particular to a water-based epoxy flooring. Background Art
[0002] Water-based epoxy refers to a stable dispersion system prepared by dispersing epoxy resin in the form of microparticles or droplets in a water-continuous dispersion medium. It combines the excellent properties of epoxy resin and the environmental protection characteristics of water-based coatings. The water-based epoxy flooring is an environmentally friendly and multi-functional floor decoration material, which is widely used in various floor occasions that require wear resistance, beauty and environmental protection.
[0003] After long-term use, due to the low internal support strength, when the water-based epoxy flooring bears a large load, problems such as local subsidence and damage may occur, affecting the floor flatness and even endangering driving safety. For this reason, a water-based epoxy flooring is proposed for improvement. Summary of the Utility Model
[0004] The purpose of the utility model aims to solve at least one of the technical defects.
[0005] For this reason, an object of the utility model is to provide a water-based epoxy flooring to solve the problems mentioned in the background art and overcome the deficiencies in the prior art.
[0006] To achieve the above object, an embodiment of one aspect of the utility model provides a water-based epoxy flooring, including a base layer, a water-based epoxy layer is laid on the upper part of the base layer, a leveling layer is laid on the upper part of the water-based epoxy layer, a surface layer is arranged on the top surface of the leveling layer, a strengthening net is arranged in the water-based epoxy layer, a connecting cylinder is fixedly connected at the grid intersection of the strengthening net, a support column is threadedly connected in the connecting cylinder, the top end of the support column is fixedly connected with a top plate, the bottom end of the support column is fixedly connected with a bottom plate, and a support rod is fixedly connected to the end of the strengthening net.
[0007] Preferably, from any of the above solutions, the strengthening net is fully distributed in the water-based epoxy layer, and the width and length of the grid of the strengthening net are the same.
[0008] The above technical solution is adopted: the base layer provides a laying platform for the upper structure, and the base layer can be a concrete floor or other floor. When laying, the top surface of the base layer should be flat so as to provide a flat laying platform for the upper structure. The water-based epoxy layer is the main part of the water-based epoxy floor. It is laid using water-based epoxy materials. The excellent performance of water-based epoxy materials is used to make the floor take into account the advantages of wear resistance, beauty and environmental protection. A leveling layer is set above the water-based epoxy layer, which can form a flat top surface on the top surface of the water-based epoxy layer with a reinforcing net, providing conditions for the flatness of the water-based epoxy floor. The surface layer, as the directly exposed part, can improve the wear resistance of the water-based epoxy floor by adding wear-resistant materials and the like therein. The floor can also be made more beautiful by adding various pigments therein. The reinforcing net is laid in the water-based epoxy layer to provide an installation platform for structures such as connecting tubes, and can also improve the integrity of the water-based epoxy floor in the horizontal direction.
[0009] Preferably, in any of the above schemes, the connecting tube adopts a circular structure, and a rotating handle is fixedly connected to the supporting column.
[0010] Preferably, in any of the above schemes, the height of the support column is not greater than the thickness of the water-based epoxy layer, and the top plate and the bottom plate both adopt a circular structure.
[0011] Preferably, any of the above solutions is provided with a transition block having a conical structure between the support column and the top plate and the bottom plate.
[0012] The above technical solution is adopted: the connecting tube provides an installation platform for the support column, and a connecting tube is set at each intersection of the reinforcing net, which provides conditions for setting a support column at each intersection. The support column can be supported vertically, and the upper load is directly transferred to the base layer, reducing the vertical load borne by the water-based epoxy layer, so that the water-based epoxy layer can be protected, and the service life of the water-based epoxy floor can be improved. The support column is threaded in the connecting tube, which is convenient for adjusting the position of the support column as needed. The top plate receives the upper load at the top of the support column and transmits the upper load to the support column. The bottom plate receives the load transmitted by the support column and transmits the load to the base layer. In this way, most of the external load can be transmitted to the base layer without passing through the water-based epoxy layer, which can greatly reduce the impact of the external load on the water-based epoxy layer. A transition block is set between the support column and the top plate and the bottom plate to facilitate the transmission of external force, reduce the shear effect of the top plate and the bottom plate, and help to extend their service life.
[0013] Preferably, any of the above schemes has a top surface of the top plate with a groove, and a bottom surface of the bottom plate with a rough pattern.
[0014] Preferably, in any of the above schemes, the height of the support rod is not less than the thickness of the water-based epoxy layer, and the bottom end of the support rod is fixedly connected in the base layer.
[0015] Adopt the above technical solution: A groove is opened on the top plate, and a part of the waterborne epoxy material can be accommodated in the groove. In this way, the top plate and the waterborne epoxy layer can be better combined, and then the reinforcing mesh can be more firmly arranged in the waterborne epoxy layer. A rough texture is opened on the bottom surface of the bottom plate, which can improve the friction between the bottom plate and the base layer and enhance the stability of the support columns and the reinforcing mesh. The supporting rod supports the reinforcing mesh at the end, enabling the reinforcing mesh to bear a certain degree of vertical load. Fix the bottom surface of the supporting rod in the base layer to fix the position of the reinforcing mesh and prevent it from being displaced under the influence of horizontal loads.
[0016] Compared with the prior art, the advantages and beneficial effects of the present utility model are as follows:
[0017] 1. For this waterborne epoxy floor, by setting up structures such as a reinforcing mesh, a connecting cylinder, support columns, a top plate, a bottom plate, and supporting rods, when facing vertical loads, most of the loads are transmitted through the surface layer and the leveling layer to the top plate, and the top plate then transmits the loads to the bottom plate through the support columns, and the bottom plate transmits this part of the loads to the base layer. Another part of the vertical loads is transmitted through the surface layer and the leveling layer to the reinforcing mesh, and then transmitted to the base layer through the supporting rods. In this way, most of the external loads can be transmitted to the base layer without passing through the waterborne epoxy layer, which can greatly reduce the influence of external loads on the waterborne epoxy layer. It realizes the protection of the waterborne epoxy layer and thus can extend the service life of the waterborne epoxy floor.
[0018] 2. For this waterborne epoxy floor, transition blocks are provided between the support columns and the top plate and the bottom plate to facilitate the transmission of external forces, reduce the shearing effect on the top plate and the bottom plate, and are beneficial to extending their service life. A groove is opened on the top plate, and a part of the waterborne epoxy material can be accommodated in the groove. In this way, the top plate and the waterborne epoxy layer can be better combined, and then the reinforcing mesh can be more firmly arranged in the waterborne epoxy layer. A rough texture is opened on the bottom surface of the bottom plate, which can improve the friction between the bottom plate and the base layer and enhance the stability of the support columns and the reinforcing mesh. Fix the bottom surface of the supporting rod in the base layer to fix the position of the reinforcing mesh and prevent it from being displaced under the influence of horizontal loads.
[0019] The additional aspects and advantages of the present utility model will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The above and / or additional aspects and advantages of the present utility model will become obvious and easy to understand from the description of the embodiments in conjunction with the following drawings, where:
[0021] Figure 1 is the overall structural schematic diagram of the present utility model;
[0022] Figure 2Schematic diagram of the three-dimensional structure of the reinforcing mesh of the present utility model;
[0023] Figure 3 Schematic diagram of the sectional structure of the reinforcing mesh of the present utility model.
[0024] In the figure: 1 - base layer, 2 - waterborne epoxy layer, 3 - leveling layer, 4 - surface layer, 5 - reinforcing mesh, 6 - connecting cylinder, 7 - support column, 8 - top plate, 9 - bottom plate, 10 - support rod. Specific embodiments
[0025] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present utility model and should not be construed as limiting the present utility model.
[0026] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0027] As Figures 1 to 3 shown, the present utility model includes a base layer 1, a waterborne epoxy layer 2 is laid on the upper part of the base layer 1, a leveling layer 3 is laid on the upper part of the waterborne epoxy layer 2, a surface layer 4 is arranged on the top surface of the leveling layer 3, a reinforcing mesh 5 is arranged in the waterborne epoxy layer 2, a connecting cylinder 6 is fixedly connected at the grid intersection of the reinforcing mesh 5, a support column 7 is threadedly connected in the connecting cylinder 6, the top end of the support column 7 is fixedly connected to a top plate 8, the bottom end of the support column 7 is fixedly connected to a bottom plate 9, and a support rod 10 is fixedly connected to the end of the reinforcing mesh 5.
[0028] Example 1: The reinforcement mesh 5 is fully distributed within the waterborne epoxy layer 2, and the width and length of the mesh of the reinforcement mesh 5 are the same. The base layer 1 provides a laying platform for the superstructure, and the base layer 1 can be a concrete floor or other floors. During laying, it should be ensured that the top surface of the base layer 1 is flat to provide a flat laying platform for the superstructure. The waterborne epoxy layer 2, as the main part of the waterborne epoxy floor, is laid using waterborne epoxy materials. By utilizing the excellent properties of the waterborne epoxy materials, the floor combines the advantages of wear resistance, aesthetics, and environmental protection. A leveling layer 3 is provided above the waterborne epoxy layer 2, which can form a flat top surface on the top surface of the waterborne epoxy layer 2 with the reinforcement mesh 5 laid therein, providing conditions for the flatness of the waterborne epoxy floor. The surface layer 4, as the directly exposed part, can improve the wear resistance of the waterborne epoxy floor by adding wear-resistant materials therein. It can also be made more aesthetic by adding various pigments therein. The reinforcement mesh 5 is laid within the waterborne epoxy layer 2, providing an installation platform for structures such as the connecting cylinder 6 and also improving the integrity of the waterborne epoxy floor in the horizontal direction.
[0029] Example 2: The connecting cylinder 6 adopts a circular structure, and a turning handle is fixedly connected to the support column 7. The height of the support column 7 is not greater than the thickness of the waterborne epoxy layer 2, and both the top plate 8 and the bottom plate 9 adopt circular structures. Transition blocks with a conical structure are provided between the support column 7 and the top plate 8 and the bottom plate 9. The connecting cylinder 6 provides an installation platform for the support column 7. By setting the connecting cylinder 6 at each intersection of the reinforcement mesh 5, conditions are provided for setting the support column 7 at each intersection. The support column 7 can provide vertical support, directly transferring the upper load to the base layer 1, reducing the vertical load borne by the waterborne epoxy layer 2. In this way, the protection of the waterborne epoxy layer 2 can be achieved, and thus the service life of the waterborne epoxy floor can be extended. The support column 7 is threadedly connected within the connecting cylinder 6, facilitating the adjustment of the position of the support column 7 as needed. The top plate 8 bears the upper load at the top of the support column 7 and conducts the upper load to the support column 7. The bottom plate 9, on the other hand, bears the load transmitted by the support column 7 and transfers this load to the base layer 1. In this way, most of the external load can be transferred to the base layer 1 without passing through the waterborne epoxy layer 2, greatly reducing the impact of the external load on the waterborne epoxy layer 2. Transition blocks are provided between the support column 7 and the top plate 8 and the bottom plate 9, facilitating the transfer of external forces, reducing the shearing effect on the top plate 8 and the bottom plate 9, and being beneficial to extending their service life.
[0030] Embodiment 3: A groove is provided on the top surface of the top plate 8, and a rough texture is provided on the bottom surface of the bottom plate 9. The height of the support rod 10 is not less than the thickness of the waterborne epoxy layer 2, and the bottom end of the support rod 10 is fixedly connected to the base layer 1. A groove is provided on the top plate 8, and a part of the waterborne epoxy material can be accommodated in the groove. In this way, the top plate 8 can be better combined with the waterborne epoxy layer 2, and then the reinforcing mesh 5 can be more stably arranged in the waterborne epoxy layer 2. A rough texture is provided on the bottom surface of the bottom plate 9, which can increase the friction between the bottom plate 9 and the base layer 1 and improve the stability of the support column 7 and the reinforcing mesh 5. The support rod 10 supports the reinforcing mesh 5 at the end, so that the reinforcing mesh 5 can also bear a certain degree of vertical load. Fixing the bottom surface of the support rod 10 in the base layer 1 fixes the position of the reinforcing mesh 5 and can prevent it from being displaced under the influence of horizontal load.
[0031] The working principle of the present utility model is as follows:
[0032] S1. When facing vertical loads, most of the loads are transmitted through the surface layer 4 and the leveling layer 3 to the top plate 8, and the top plate 8 then transmits the loads to the bottom plate 9 through the support column 7, and the bottom plate 9 transmits this part of the loads to the base layer 1;
[0033] S2. Another part of the vertical loads is transmitted through the surface layer 4 and the leveling layer 3 to the reinforcing mesh 5, and then transmitted to the base layer 1 through the support rod 10. In this way, most of the external loads are transmitted to the base layer 1 without passing through the waterborne epoxy layer 2, which can greatly reduce the influence of the external loads on the waterborne epoxy layer 2.
[0034] Compared with the prior art, the present utility model has the following beneficial effects compared with the prior art:
[0035] 1. For this waterborne epoxy floor, by providing structures such as the reinforcing mesh 5, the connecting cylinder 6, the support column 7, the top plate 8, the bottom plate 9 and the support rod 10, when facing vertical loads, most of the loads are transmitted through the surface layer 4 and the leveling layer 3 to the top plate 8, and the top plate 8 then transmits the loads to the bottom plate 9 through the support column 7, and the bottom plate 9 transmits this part of the loads to the base layer 1. Another part of the vertical loads is transmitted through the surface layer 4 and the leveling layer 3 to the reinforcing mesh 5, and then transmitted to the base layer 1 through the support rod 10. In this way, most of the external loads are transmitted to the base layer 1 without passing through the waterborne epoxy layer 2, which can greatly reduce the influence of the external loads on the waterborne epoxy layer 2. The protection of the waterborne epoxy layer 2 is realized, and thus the service life of the waterborne epoxy floor can be improved.
[0036] 2. For this water-based epoxy floor, transition blocks are provided between the support columns 7 and the top plate 8 and the bottom plate 9, which facilitates the transfer of external forces, can reduce the shearing effect on the top plate 8 and the bottom plate 9, and is beneficial to extending their service life. Grooves are formed on the top plate 8, and a part of the water-based epoxy material can be accommodated in the grooves. In this way, the top plate 8 can be better combined with the water-based epoxy layer 2, and then the reinforcement mesh 5 can be more firmly arranged in the water-based epoxy layer 2. Rough patterns are formed on the bottom surface of the bottom plate 9, which can increase the friction between the bottom plate 9 and the base layer 1 and improve the stability of the support columns 7 and the reinforcement mesh 5. The bottom surface of the support rod 10 is fixed in the base layer 1 to fix the position of the reinforcement mesh 5 and prevent it from displacing under the influence of horizontal loads.
Claims
1. A water-based epoxy floor, comprising a base layer (1); characterized in that: A water-based epoxy layer (2) is laid on the upper part of the base layer (1), a leveling layer (3) is laid on the upper part of the water-based epoxy layer (2), a surface layer (4) is arranged on the top surface of the leveling layer (3), a reinforcing net (5) is arranged inside the water-based epoxy layer (2), a connecting tube (6) is fixedly connected to the intersection of the grids of the reinforcing net (5), a supporting column (7) is connected to the inner thread of the connecting tube (6), the top end of the supporting column (7) is fixedly connected to the top plate (8), the bottom end of the supporting column (7) is fixedly connected to the bottom plate (9), and the end of the reinforcing net (5) is fixedly connected to a supporting rod (10).
2. A waterborne epoxy floor as claimed in claim 1, characterized in that: The reinforcing mesh (5) is fully distributed in the water-based epoxy layer (2), and the width and length of the mesh of the reinforcing mesh (5) are the same.
3. A waterborne epoxy floor as claimed in claim 2, characterized in that: The connecting cylinder (6) adopts a circular structure, and a rotating handle is fixedly connected to the supporting column (7).
4. A waterborne epoxy floor as claimed in claim 3, characterized in that: The height of the support column (7) is no greater than the thickness of the water-based epoxy layer (2), and the top plate (8) and the bottom plate (9) both have a circular structure.
5. A waterborne epoxy floor as claimed in claim 4, characterized in that: A transition block with a conical structure is provided between the support column (7) and the top plate (8) and the bottom plate (9).
6. A waterborne epoxy floor as claimed in claim 5, characterized in that: The top surface of the top plate (8) is provided with a groove, and the bottom surface of the bottom plate (9) is provided with a rough pattern.
7. A waterborne epoxy floor as claimed in claim 6, characterized in that: The height of the support rod (10) is not less than the thickness of the water-based epoxy layer (2), and the bottom end of the support rod (10) is fixedly connected to the base layer (1).