Magnetic steel height automatic detection equipment

By introducing an automated range finder and slide adjustment system into the magnetic steel height detection device, the problems of inaccurate measurement and low efficiency caused by manual adjustment and human eye observation in the prior art are solved, and efficient and accurate automatic detection of magnetic steel height is achieved.

CN223037134UActive Publication Date: 2025-06-27JINGZE AUTOMATION TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202421999812.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-19
Publication Date
2025-06-27
Estimated Expiration
2034-08-19

AI Technical Summary

Technical Problem

Existing magnetic steel height detection devices require manual position adjustment and rely on human eye observation data, resulting in inaccurate measurement results and inefficient efficiency.

Method used

An automatic magnetic steel height detection device is designed. By setting a rangefinder in the height measurement component, adjusting the distance measuring device position with a slide to automatically detect the distance difference between the magnetic steel seat and the rail to obtain the height value of the magnetic steel seat.

Benefits of technology

Automatic detection is realized, the accuracy and efficiency of measurement results are improved, and the complexity of manual adjustment and the limitations of human eye observation are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses magnetic steel height automatic detection equipment, which relates to the field of magnetic steel detection, solves the problems that the existing device needs to be manually adjusted, the follow-up human eye observation efficiency is lower, and the result is easy to be inaccurate, and adopts the following scheme that the magnetic steel height automatic detection equipment comprises a steel rail, a magnetic steel fixing seat and a magnetic steel seat at the top of the steel rail; the top of the steel rail is provided with a height measuring assembly used for measuring the height of the magnetic steel seat. A sliding seat is slidably sleeved in the main board, and a distance measuring instrument located above the magnetic steel seat and the magnetic steel fixing seat is fixedly mounted at the bottom of the sliding seat; according to the automatic detection equipment for the height of the magnetic steel, a distance meter is arranged in the height measurement assembly, the specific position of the height measurement assembly can be adjusted through a transverse moving sliding base, the distance meter is used for automatically detecting the distance between a magnetic steel base and the top face of a steel rail and the distance between the top face of a magnetic steel fixing base and the top face of the steel rail, and the difference value is the specific height value of the magnetic steel base; and the height difference between the top surface of the magnetic steel seat and the top surface of the steel rail can be measured.
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Description

Technical Field

[0001] The utility model relates to the technical field of magnet steel detection, in particular to an automatic magnet steel height detection device. Background Art

[0002] The magnet steel is a tool installed outside the steel rail for auxiliary on-line detection. After the magnet steel is installed, its height needs to be detected;

[0003] After retrieval, in the application document with the patent application number 202021321654.1, a magnet steel height measuring device is disclosed, which includes a horizontal adjustment mechanism, a level measuring mechanism, and a distance measuring tool. The level measuring mechanism includes a spirit level. One end of the level measuring mechanism is movably connected to the horizontal adjustment mechanism up and down, and the bottom surface of the other end abuts against the upper surface of the steel rail. The distance measuring tool is arranged at the end of the level measuring mechanism abutting against the steel rail, and the measuring end of the distance measuring tool is relatively up and down with the upper surface of the magnet steel. This device is simple and convenient to operate, can effectively ensure the accuracy of the magnet steel height measurement data, can also be operated by one person for measurement, effectively reduces the input of labor costs, and improves the measurement efficiency;

[0004] The above application document realizes the height detection of the magnet steel through the setting of each component. However, it is a mechanical adjustment type detection, which not only requires manual adjustment of the position, but also requires human eyes to observe the data, and it is very easy to have inaccurate measurement results. Moreover, the structure is complex and the practicability is low.

[0005] Therefore, we propose an automatic magnet steel height detection device. Content of the Utility Model

[0006] Aiming at the deficiencies of the prior art, the utility model provides an automatic magnet steel height detection device, which solves the problems that the existing device needs manual adjustment, and the subsequent human eye observation has low efficiency and the results are easy to be inaccurate.

[0007] To achieve the above purposes, the utility model is realized through the following technical solutions: an automatic magnet steel height detection device, including a steel rail and a magnet steel fixing seat outside the steel rail, and a magnet steel seat is fixedly installed on the top of the magnet steel fixing seat;

[0008] A height measurement component for measuring the height of the magnet steel seat is placed on the top of the steel rail;

[0009] The main body of the height measurement component is a main board. An outer baffle is inserted at the left end of the main board, and an inner baffle opposite to the position of the outer baffle is fixedly installed at the bottom of the main board;

[0010] A sliding seat is slidably sleeved in the main board, and a distance measuring instrument located above the magnet steel seat and the magnet steel fixing seat is fixedly installed at the bottom of the sliding seat.

[0011] Preferably, a slot with an outer opening is formed on the left end face of the main board. The outer baffle is an L-shaped plate, and an insertion rail inserted into the slot is fixedly installed on the top end face of the outer baffle.

[0012] Among them, the L-shaped setting of the outer baffle facilitates its position on the outer side of the top left of the rail, while the slot and the insertion rail can adjust their left and right positions to ensure the stability when the height measurement component is placed above the rail.

[0013] Preferably, a horizontal sliding groove is formed in the main board. Both the sliding groove and the slot are T-shaped grooves, and the insertion rail and the sliding seat are both set to be T-shaped to match the shapes of the sliding groove and the slot.

[0014] Preferably, the inner walls of the inner baffle and the outer baffle are respectively closely attached to the left and right side walls of the rail, and both the inner baffle and the outer baffle are magnetic plates.

[0015] Among them, the magnetic plates of the outer baffle and the inner baffle can adsorb on the left and right side walls of the rail to ensure the stability during placement, while the settings of the insertion rail, the sliding seat, and the shapes of the sliding groove and the slot can ensure the stability during adjustment.

[0016] Preferably, a rectangular through slot is formed at the right end of the main board. The support plate is a rectangular plate adapted to the specifications of the through slot. An L-shaped pull handle is fixedly installed at the top end of the support plate, and a clamping rail is fixedly installed at the bottom end of the support plate.

[0017] Among them, the setting of the clamping rail facilitates adjusting the height position of the clamping rail at its bottom end to ensure that the main board on its top side is horizontal.

[0018] Preferably, the clamping rail is an L-shaped angle bracket, and the inner side wall of the clamping rail is closely attached to the rectangular edge at the upper right corner of the magnet fixing seat.

[0019] Among them, the setting of the clamping rail can position the magnet fixing seat from the right top side to ensure the limiting effect.

[0020] The utility model provides an automatic magnetic steel height detection device, which has the following beneficial effects:

[0021] For this automatic magnetic steel height detection device, through the setting of the distance measuring instrument in the height measurement component, its specific position can be adjusted by horizontally moving the sliding seat. The distance between the magnetic steel seat and the top surface of the rail and the distance between the top surface of the magnet fixing seat and the top surface of the rail can be automatically detected by the distance measuring instrument. The difference between them is the specific height value of the magnetic steel seat, and the height difference between the top surface of the magnetic steel seat and the top surface of the rail can also be measured directly. It has a high degree of automation, accurate measurement results, and does not require complicated manual adjustment, solving the problems of the existing device that requires manual adjustment, low efficiency of subsequent human eye observation, and inaccurate results. Brief Description of the Drawings

[0022] Figure 1 is a schematic structural view of the present utility model;

[0023] Figure 2 is a schematic structural view of the measurement component of the present utility model;

[0024] Figure 3 is a schematic structural view of the top of the main board of the present utility model;

[0025] Figure 4 is a schematic structural view of the sliding seat of the present utility model.

[0026] In the figure: 1, steel rail; 2, magnet fixing seat; 3, magnet seat; 4, height measurement component; 41, main board; 411, slot; 412, sliding groove; 413, through slot; 42, inner baffle; 43, outer baffle; 44, inserted rail; 45, support plate; 46, clamping rail; 47, sliding seat; 48, distance measuring instrument. Specific embodiments

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0028] Please refer to Figures 1-4 , the embodiments of the present utility model provide a technical solution: a magnet height automatic detection device, including a steel rail 1 and a magnet fixing seat 2 outside it, and a magnet seat 3 is fixedly installed on the top of the magnet fixing seat 2; a height measurement component 4 for measuring the height of the magnet seat 3 is placed on the top of the steel rail 1; the main body of the height measurement component 4 is the main board 41, an outer baffle 43 is inserted at the left end of the main board 41, and an inner baffle 42 opposite to the position of the outer baffle 43 is fixedly installed at the bottom of the main board 41; a sliding seat 47 is slidably sleeved in the main board 41, and a distance measuring instrument 48 located above the magnet seat 3 and the magnet fixing seat 2 is fixedly installed at the bottom of the sliding seat 47;

[0029] Among them, for this automatic magnetic steel height detection device, through the setting of the rangefinder 48 in the height measurement component 4, its specific position can be adjusted through the transverse sliding seat 47. The distances between the magnetic steel seat 3 and the top surface of the rail 1 and between the top surface of the magnetic steel fixing seat 2 and the top surface of the rail 1 are automatically detected by the rangefinder 48. The difference between them is the specific height value of the magnetic steel seat 3. Moreover, the height difference between the top surface of the magnetic steel seat 3 and the top surface of the rail 1 can also be measured directly. It has a high degree of automation, accurate measurement results, and does not require complicated manual adjustment, solving the problems of the existing device that requires manual adjustment, low efficiency of subsequent human eye observation, and inaccurate results.

[0030] Embodiment 2:

[0031] On the left end face of the main board 41, there is a slot 411 with an outer opening. The outer baffle 43 is an L-shaped plate, and an insertion rail 44 inserted into the slot 411 is fixedly installed on the top end face of the outer baffle 43. Among them, the L-shaped setting of the outer baffle 43 facilitates its placement on the outer side of the top end of the left part of the rail 1, while the slot 411 and the insertion rail 44 can adjust their left and right positions to ensure the stability when the height measurement component 4 is placed above the rail 1.

[0032] A horizontal chute 412 is provided in the main board 41. Both the chute 412 and the slot 411 are T-shaped grooves, and both the insertion rail 44 and the sliding seat 47 are set to be T-shaped to match the shapes of the chute 412 and the slot 411. The inner wall surfaces of the inner baffle 42 and the outer baffle 43 are respectively closely attached to the left and right side walls of the rail 1, and both the inner baffle 42 and the outer baffle 43 are magnetic plates. Among them, the magnetic plates of the outer baffle 43 and the inner baffle 42 can make them adsorbed on the left and right side walls of the rail 1 to ensure their stability when placed, while the settings of the shapes of the insertion rail 44, the sliding seat 47, the chute 412, and the slot 411 can ensure their stability during adjustment.

[0033] At the right end of the main board 41, there is a rectangular through slot 413. The support plate 45 is a rectangular plate adapted to the specifications of the through slot 413. A pull handle in the shape of an L is fixedly installed at the top end of the support plate 45, and a clamping rail 46 is fixedly installed at the bottom end of the support plate 45. Among them, the setting of the clamping rail 46 facilitates adjusting the height position of the bottom clamping rail 46 to ensure that the main board 41 on its top side is horizontal.

[0034] The clamping rail 46 is an L-shaped angle bracket, and the inner side wall of the clamping rail 46 is closely attached to the rectangular edge at the upper right corner of the magnetic steel fixing seat 2. Among them, the setting of the clamping rail 46 can position it from the right top side of the magnetic steel fixing seat 2 to ensure the limiting effect.

[0035] Working principle and usage process of the utility model: When the device needs to work, the inner baffle 42 and the outer baffle 43 on the height measurement component 4 are clamped on both sides of the top of the rail 1. Slide the outer baffle 43 to clamp it on both sides of the rail 1. At the same time, pull the right support plate 45 up and down so that the rail clamp 46 at its bottom end is on the top of the magnet fixing seat 2 to ensure the stability when the main board 41 is placed. At the same time, the main board 41 is in a horizontal state. Then slide the horizontal position of the sliding seat 47. First, make the measuring part of the distance measuring instrument 48 on the top of the magnet seat 3 to perform the first measurement on the distance between the top surface of the magnet seat 3 and the top surface of the rail 1, and this distance is D1. Then slide the sliding seat 47 to make the measuring part of the distance measuring instrument 48 located on the top of the magnet fixing seat 2 to perform the second measurement on the distance between the top surface of the magnet fixing seat 2 and the top surface of the rail 1, and this distance is D2. The difference between D1 and D2 is the height value of the magnet seat 3, so as to ensure the accuracy of the detection result, and it has a high degree of automation and strong practicability.

[0036] The above shows and describes the basic principles, main features and advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic features of the utility model, the utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the appended claims rather than the above description. Therefore, it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims in the utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0037] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automatic magnetic steel height detection device, comprising a steel rail (1) and a magnetic steel fixing seat (2) outside the rail, wherein a magnetic steel seat (3) is fixedly mounted on the top of the magnetic steel fixing seat (2); Features: A height measuring component (4) for measuring the height of the magnetic steel seat (3) is placed on the top of the steel rail (1); The main body of the height measuring component (4) is a main board (41), an outer baffle (43) is inserted at the left end of the main board (41), and an inner baffle (42) is fixedly installed at the bottom of the main board (41) and is opposite to the outer baffle (43); The main board (41) is slidably sleeved with a slide seat (47), and a distance meter (48) located above the magnetic steel seat (3) and the magnetic steel fixing seat (2) is fixedly installed at the bottom of the slide seat (47).

2. The automatic magnetic steel height detection device according to claim 1 is characterized in that: The left end surface of the main board (41) is provided with a slot (411) with an outer opening, the outer baffle (43) is an L-shaped plate, and a plug rail (44) inserted into the slot (411) is fixedly mounted on the top end surface of the outer baffle (43).

3. The automatic magnetic steel height detection device according to claim 2 is characterized in that: A transverse slide groove (412) is provided in the main board (41), the slide groove (412) and the slot (411) are both T-shaped grooves, and the insertion rail (44) and the slide seat (47) are both arranged in a T-shape that matches the shape of the slide groove (412) and the slot (411).

4. The automatic magnetic steel height detection device according to claim 1 is characterized in that: The inner wall surfaces of the inner baffle plate (42) and the outer baffle plate (43) are respectively closely attached to the left and right side walls of the rail (1), and both the inner baffle plate (42) and the outer baffle plate (43) are magnetic plates.

5. The automatic magnetic steel height detection device according to claim 1 is characterized in that: A rectangular through slot (413) is provided at the right end of the main plate (41); the support plate (45) is a rectangular plate having a specification matching that of the through slot (413); an L-shaped pull handle is fixedly mounted on the top end of the support plate (45); and a clamping rail (46) is fixedly mounted on the bottom end of the support plate (45).

6. The automatic magnetic steel height detection device according to claim 5 is characterized in that: The clamping rail (46) is an L-shaped angle frame, and the inner side wall of the clamping rail (46) is tightly attached to the rectangular edge of the upper right corner of the magnetic steel fixing seat (2).

Citation Information

Patent Citations

  • Magnetic steel height measuring device

    CN212692831U