Pull rope type sensor structure with adjustable installation position

By designing a pull-rope sensor structure with adjustable installation positions, the problems of complex installation and wire wear in the prior art are solved, and a simpler installation process and more stable wire conveying are achieved.

CN223037137UActive Publication Date: 2025-06-27TIANJIN SANTE ELECTRONIC CO LTD
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Patent Information

Application Number
CN202422288021.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-06-27
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

During the installation process, the existing pull-out sensors are complicated to assemble and difficult to install due to the complex environment. At the same time, the wire pulled out of the pull-out head is easily offset, causing wear and damage to the wire.

Method used

A drawstring sensor structure with adjustable mounting positions is designed, including a sealed shield body, a wiring assembly and a mounting base. Through the cooperation of the rotary encoding module and the adjustment bracket, the parallel adjustment of the outlet pipe and the line is achieved to ensure the stability of the line; at the same time, the installation base can adjust the installation position, which is convenient for equipment installation.

Benefits of technology

Through this structure, the installation process of the sensor is simplified, the complexity and time of installation is reduced, the wear and damage of the wire is avoided, and the stability and reliability of the sensor are improved.

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    Figure CN223037137U_ABST
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Abstract

The utility model discloses a pull rope type sensor structure with an adjustable mounting position, and particularly relates to the technical field of pull rope type sensors, which comprises a sealing shield main body, a wire outlet assembly and a mounting base, and is characterized in that a shell is mounted above the inner wall of the sealing shield main body through bolts; a rotary coding module is installed above the sealing protective cover body, the wire outlet assembly is arranged on the side, away from the sealing protective cover body, of the shell, the installation base and the equipment are assembled, and at the moment, according to the position of an equipment stay wire, the rotary coding module is arranged on the sealing protective cover body. Then limiting columns in a first butt joint block and a second butt joint block in a first fixing support and a second fixing support in a mounting base are pulled out, so that the positions of the first fixing support and the second fixing support are changed, the mounting base is adjusted, and then the vacant first fixing support and a mounting block are mounted; therefore, the position of the second fixing support is hollowed out in the equipment, and the installation position of the pull rope type sensor is assembled.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable-pulling sensors, and more specifically, to a cable-pulling sensor structure with adjustable installation position. Background Art

[0002] A cable-pulling sensor, also known as a cable-pulling displacement sensor, is a sensor used to precisely measure the tension control device of an object. It determines the magnitude of the force exerted on the object by fixing and connecting the cable on the object to the sensor and measuring the expansion and contraction of the cable. The working principle of this sensor is based on a retractable spring or elastic material, which includes a rope connected to the object to be measured. When the object to be measured is subjected to an external force, the rope generates tension and transmits this tension to the spring or elastic material. By measuring the degree of deformation of the spring or material, the magnitude of the external force applied to the object to be measured can be known;

[0003] After retrieval, the existing application number: CN202410368410.5, discloses a cable-pulling displacement sensor, which includes a main body, a rotating shaft, a wire reel, a wire harness, an encoder magnet, a collection unit, and a reset unit; a first accommodation space is arranged at the upper part of the main body, and the first accommodation space and the second accommodation space are separated; the rotating shaft extends from the first accommodation space to the second accommodation space; the wire reel located in the first accommodation space is fixed to the rotating shaft, the first end of the wire harness is wound around the wire reel, and the second end of the wire harness extends to the outside of the main body to fix the unit to be measured; the encoder magnet is fixed to the wire reel; the collection unit is close to the encoder magnet and is used to collect the rotation angle of the encoder magnet; the reset unit located in the second accommodation space is connected to the rotating shaft. One technical effect of the present invention is that it has a reasonable design, a wide application range, is very convenient to use, and moreover, has a small volume and low cost. The inventor found the following problems in the process of implementing the present utility model:

[0004] During the use of the existing cable-pulling sensor assembly, when installing the cable-pulling sensor, due to the complex environment of its installation position, the assembly process of the cable-pulling sensor is often cumbersome, resulting in difficult installation of the cable-pulling sensor. At the same time, when using the cable-pulling sensor, the wire pulled out by the cable head often deflects, resulting in wear between the wire and the wire outlet area, and thus damage to the wire;

[0005] Therefore, a cable-pulling sensor structure with adjustable installation position is proposed for the above problems. Summary of the Utility Model

[0006] In order to overcome the above-mentioned defects of the prior art, the present utility model provides a rope-pulling type sensor structure with adjustable installation position to solve the problems raised in the above-mentioned background art.

[0007] To achieve the above object, the present utility model provides the following technical solution: A rope-pulling type sensor structure with adjustable installation position, comprising a sealed shield body, a wire outlet assembly and an installation base, characterized in that: A housing is installed above the inner wall of the sealed shield body through bolts, and a rotary coding module is installed above the sealed shield body, and the wire outlet assembly is arranged on the side of the housing away from the sealed shield body, and an installation piece is installed below the sealed shield body, and the installation base is arranged below the installation piece.

[0008] Preferably, the wire outlet assembly includes a wire outlet pipe, a limit ball, a blocking piece, an adjusting ring, a docking pipe, an adjusting bracket and a rope head. A limit ball is arranged on the side of the wire outlet pipe away from the wire outlet, and a blocking piece is installed at the center of the wire outlet pipe and the limit ball. An adjusting ring is arranged on the side of the blocking piece away from the wire outlet pipe, a docking pipe is arranged on the side of the adjusting ring away from the blocking piece, an adjusting bracket is installed above the adjusting ring, and a rope head is arranged on the side of the wire outlet pipe away from the blocking piece.

[0009] Preferably, the installation base includes a first fixing bracket, a second fixing bracket and an installation block. The second fixing bracket is installed on the side of the first fixing bracket away from the installation piece, and installation blocks are arranged on both sides of the first fixing bracket and the second fixing bracket.

[0010] Preferably, a first docking block is arranged on the side of the first fixing bracket away from the wire outlet pipe, a second docking block is inserted into the side of the first docking block away from the wire outlet pipe, limit columns are inserted into both sides of the inner walls of the first docking block and the second docking block, and clamping rings are installed at both ends of the limit columns.

[0011] Preferably, docking holes are arranged above the first fixing bracket and the second fixing bracket, gaskets are placed below the first fixing bracket and the second fixing bracket, and installation holes are arranged above the installation blocks.

[0012] Preferably, two groups of connection holes are arranged above the inner wall of the installation piece, and a plug hole is arranged at the center of the two groups of connection holes.

[0013] The technical effects and advantages of the present utility model:

[0014] 1. Compared with the prior art, the rope-pulling type sensor structure with adjustable installation position is assembled with the device through the installation base. At this time, according to the position of the wire of the device, then the limit posts in the first docking block and the second docking block in the first fixing bracket and the second fixing bracket in the installation base are pulled out, so as to change the positions of the first fixing bracket and the second fixing bracket, thus completing the adjustment of the installation base. Then, the vacated first fixing bracket is installed with the installation block, so that the position of the second fixing bracket is vacated in the device, thus assembling the installation position of the rope-pulling type sensor.

[0015] 2. Compared with the prior art, the rope-pulling type sensor structure with adjustable installation position has an outlet assembly. When the wire is running, if the movement and conveyance of the wire are too fast, resulting in the wire tilting and rubbing against the outlet pipe, at this time, the restriction of the adjusting bracket on the limit ball is released, and then the outlet pipe is adjusted so that the wire is at the center of the outlet pipe. Then, the adjusting bracket is fixed to the limit ball again, so that the wire and the outlet pipe are parallel to each other, thus facilitating the connection of the wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structure schematic diagram of the whole of the present utility model.

[0017] Figure 2 It is a structure schematic diagram of the installation base of the present utility model.

[0018] Figure 3 It is a structure schematic diagram of the installation piece of the present utility model.

[0019] Figure 4 It is a structure schematic diagram of the housing of the present utility model.

[0020] Figure 5 It is a structure schematic diagram of the outlet assembly of the present utility model.

[0021] Reference numerals are: 1. Sealing cover main body; 2. Housing; 3. Rotary coding module; 4. Outlet assembly; 5. Installation piece; 501. Connection hole; 502. Insertion hole; 6. Installation base; 7. First fixing bracket; 8. Second fixing bracket; 9. Installation block; 901. Installation hole; 10. Second docking block; 11. First docking block; 12. Limit post; 13. Clamping ring; 14. Docking hole; 15. Gasket; 16. Outlet pipe; 1601. Limit ball; 17. Blocking piece; 18. Adjusting ring; 19. Docking pipe; 20. Adjusting bracket; 21. Rope head. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0023] Embodiment 1

[0024] As shown in the attached Figures 1 to 5 A rope-pulling type sensor structure with adjustable installation position, comprising a sealed housing main body 1, a wire outlet assembly 4 and an installation base 6, characterized in that: a housing 2 is installed above the inner wall of the sealed housing main body 1 by bolts, a rotary encoding module 3 is installed above the sealed housing main body 1, the wire outlet assembly 4 is arranged on the side of the housing 2 away from the sealed housing main body 1, an installation piece 5 is installed below the sealed housing main body 1, and the installation base 6 is arranged below the installation piece 5.

[0025] Among them: when the rope-pulling type sensor is in use, when the line pulled out by the rope head 21 is not parallel to the wire outlet pipe 16, and wear occurs between the line and the wire outlet pipe 16, at this time, the wire outlet assembly 4 is used to adjust the parallelism between the wire outlet pipe 16 and the line, so that when the line is inclined, the stability of the line during transportation can be protected by adjusting the wire outlet pipe 16. At the same time, the sensor is installed on the device through the installation base 6, and through the adjustment of the installation base 6, the sensor can adjust two different installation positions, which is convenient for installing the device. After the installation base 6 is installed, the first fixing bracket 7 and the second fixing bracket 8 are restricted by the first docking block 11 and the second docking block 10 to maintain the stability of the sensor during operation.

[0026] Embodiment 2

[0027] On the basis of Embodiment 1, the solution in Embodiment 1 will be further refined and introduced in combination with the following specific working methods, as Figures 1 to 5 shown, see the following description for details:

[0028] As a preferred embodiment, the wire outlet assembly 4 includes a wire outlet pipe 16, a limiting ball 1601, a blocking piece 17, an adjusting ring 18, a butt joint pipe 19, an adjusting bracket 20 and a drawstring head 21. A limiting ball 1601 is arranged on one side of the wire outlet pipe 16 away from the wire outlet. A blocking piece 17 is installed at the center of the wire outlet pipe 16 and the limiting ball 1601. An adjusting ring 18 is arranged on one side of the blocking piece 17 away from the wire outlet pipe 16. A butt joint pipe 19 is arranged on one side of the adjusting ring 18 away from the blocking piece 17. An adjusting bracket 20 is installed above the adjusting ring 18. A drawstring head 21 is arranged on one side of the wire outlet pipe 16 away from the blocking piece 17. When using the wire outlet assembly 4, after pulling out the wire through the drawstring head 21, when the wire is inclined during use, then release the restriction of the adjusting bracket 20 on the limiting ball 1601, and then adjust the wire outlet pipe 16 to make the limiting ball 1601 in the adjusting ring 18 rotate, so that the wire in the wire outlet pipe 16 is at the center of the wire outlet pipe 16. After completing the adjustment of the position between the wire outlet pipe 16 and the wire, then lock the limiting ball 1601 to complete the fixation of the wire outlet pipe 16. After completing the adjustment of the wire outlet pipe 16, make the inclined position of the wire parallel to the wire outlet pipe 16, thus completing the adjustment of the wire.

[0029] As a preferred embodiment, the mounting base 6 includes a first fixing bracket 7, a second fixing bracket 8 and a mounting block 9. A second fixing bracket 8 is installed on one side of the first fixing bracket 7 away from the mounting piece 5. Mounting blocks 9 are arranged on both sides of the first fixing bracket 7 and the second fixing bracket 8. The mounting base 6 is assembled by the first fixing bracket 7 and the second fixing bracket 8. After assembly, adjust the angles of the first fixing bracket 7 and the second fixing bracket 8 according to the equipment position.

[0030] As a preferred embodiment, a first docking block 11 is arranged on one side of the first fixing bracket 7 away from the wire outlet pipe 16. A second docking block 10 is inserted into one side of the first docking block 11 away from the wire outlet pipe 16. Limiting columns 12 are inserted into both inner wall sides of the first docking block 11 and the second docking block 10. Clamping rings 13 are installed at both ends of the limiting columns 12. Both the first docking block 11 and the second docking block 10 are square. After the first docking block 11 and the second docking block 10 are inserted, insert the limiting column 12 into the center of the first docking block 11 and the second docking block 10, so that when the first fixing bracket 7 and the second fixing bracket 8 install the equipment and the sensor, the sensor body will not be affected during the adjustment process of the mounting bracket.

[0031] As a preferred embodiment, docking holes 14 are provided above both the first fixing bracket 7 and the second fixing bracket 8, gaskets 15 are placed below both the first fixing bracket 7 and the second fixing bracket 8, mounting holes 901 are provided above the mounting blocks 9, and when assembling the first fixing bracket 7 and the second fixing bracket 8, at this time, according to the position of the device, the angle between the first fixing bracket 7 and the second fixing bracket 8 in the mounting base 6 is adjusted, and then the mounting block 9 in the mounting base 6 is connected to the mounting hole 901 by bolts, so as to complete the fixing of the mounting base 6, and then the first fixing bracket 7 and the second fixing bracket 8 are respectively connected to the device and the mounting piece 5 through the docking holes 14.

[0032] As a preferred embodiment, two sets of connection holes 501 are provided above the inner wall of the mounting piece 5, a plugging hole 502 is provided at the center of the two sets of connection holes 501, and then the housing 2 is assembled with the mounting piece 5 through the plugging hole 502, so as to fix the sensor housing 2 and the mounting piece 5, and then the sealing shield main body 1 is installed on the outer surface of the housing 2, and the housing 2 is protected during use through the sealing shield, and the sealing shield is used to block the damage of impurities in the external environment to the housing 2. The function of the rotary encoding module 3 is to be connected to the wire winding wheel, responsible for detecting the rotary motion and converting it into an electrical signal for measuring the displacement of the pulling rope.

[0033] The working process of the present utility model is as follows: Firstly, during the use of the drawstring sensor, when the line pulled out by the drawstring head 21 is not parallel to the wire outlet pipe 16, causing wear between the line and the wire outlet pipe 16, the wire outlet assembly 4 is used to adjust the parallelism between the wire outlet pipe 16 and the line. When the line is inclined, the wire outlet pipe 16 can be adjusted to protect the stability of the line during transportation. At the same time, the housing 2 is installed on the equipment through the mounting base 6. By adjusting the mounting base 6, the sensor can be adjusted to two different mounting positions, facilitating the installation of the equipment. After the mounting base 6 is installed, the first fixing bracket 7 and the second fixing bracket 8 are restricted by the first docking block 11 and the second docking block 10 to maintain the stability of the sensor during operation. When using the wire outlet assembly 4, after the line is pulled out by the drawstring head 21 and the line is inclined during use, the restriction on the limit ball 1601 by the adjusting bracket 20 is released, and then the wire outlet pipe 16 is adjusted to make the limit ball 1601 in the adjusting ring 18 rotate, so that the line in the wire outlet pipe 16 is at the center of the wire outlet pipe 16. After adjusting the position between the wire outlet pipe 16 and the line, the limit ball 1601 is locked to complete the fixation of the wire outlet pipe 16. After adjusting the wire outlet pipe 16, the inclined position of the line is parallel to the wire outlet pipe 16, thus completing the adjustment of the line. The second fixing bracket 8 is installed on the side of the first fixing bracket 7 away from the mounting piece 5, and mounting blocks 9 are provided on both sides of the first fixing bracket 7 and the second fixing bracket 8. The mounting base 6 is assembled by the first fixing bracket 7 and the second fixing bracket 8. After assembly, the angles of the first fixing bracket 7 and the second fixing bracket 8 are adjusted according to the position of the equipment. The first docking block 11 and the second docking block 10 are both square. After the first docking block 11 and the second docking block 10 are inserted, the limit post 12 is inserted into the center of the first docking block 11 and the second docking block 10, so that when the first fixing bracket 7 and the second fixing bracket 8 install the equipment and the sensor, the sensor body will not be affected by the adjustment process of the mounting bracket. At the same time, when assembling the first fixing bracket 7 and the second fixing bracket 8, the angles between the first fixing bracket 7 and the second fixing bracket 8 in the mounting base 6 are adjusted according to the position of the equipment, and then the mounting blocks 9 in the mounting base 6 are connected to the mounting holes 901 by bolts to complete the fixation of the mounting base 6. Then, the first fixing bracket 7 and the second fixing bracket 8 are respectively connected to the equipment and the mounting piece 5 through the docking holes 14, and then the housing 2 is assembled with the mounting piece 5 through the insertion holes 502 to fix the sensor housing 2 and the mounting piece 5. Then, the sealing cover body 1 is installed on the outer surface of the housing 2.During use, the housing 2 is protected by the sealing shield body 1, and the sealing shield body 1 is used to block damage to the housing 2 caused by impurities in the external environment. The rotating coding module 3 is connected to the wire winding wheel and is responsible for detecting rotational motion and converting it into an electrical signal for measuring the displacement of the pulling rope. The above is the working principle of the pull rope type sensor structure with adjustable installation position.

[0034] Finally, the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A pull-wire sensor structure with adjustable installation position, comprising a sealing shield body (1), an outlet assembly (4) and a mounting base (6), characterized in that: A shell (2) is installed on the inner wall of the sealing shield body (1) by bolts, and a rotary encoding module (3) is installed on the top of the sealing shield body (1), and the outlet assembly (4) is arranged on a side of the shell (2) away from the sealing shield body (1), and a mounting plate (5) is installed below the sealing shield body (1), and the mounting base (6) is arranged below the mounting plate (5).

2. A pull-wire sensor structure with adjustable installation position according to claim 1, characterized in that: The outlet assembly (4) comprises an outlet pipe (16), a limiting ball (1601), a blocking piece (17), an adjusting ring (18), a butt joint pipe (19), an adjusting bracket (20) and a rope pull head (21), and a limiting ball (1601) is arranged on a side of the outlet pipe (16) away from the outlet port, and a blocking piece (17) is installed at the center of the outlet pipe (16) and the limiting ball (1601), and an adjusting ring (18) is arranged on a side of the blocking piece (17) away from the outlet pipe (16), and a butt joint pipe (19) is arranged on a side of the adjusting ring (18) away from the blocking piece (17), and an adjusting bracket (20) is installed above the adjusting ring (18), and a rope pull head (21) is arranged on a side of the outlet pipe (16) away from the blocking piece (17).

3. The pull-wire sensor structure with adjustable installation position according to claim 1, characterized in that: The mounting base (6) comprises a first fixing bracket (7), a second fixing bracket (8) and a mounting block (9), and the second fixing bracket (8) is mounted on a side of the first fixing bracket (7) away from the mounting plate (5), and mounting blocks (9) are arranged on both sides of the first fixing bracket (7) and the second fixing bracket (8).

4. The pull-wire sensor structure with adjustable installation position according to claim 3, characterized in that: A first docking block (11) is provided on a side of the first fixing bracket (7) away from the outlet pipe (16), and a second docking block (10) is plugged into a side of the first docking block (11) away from the outlet pipe (16), and limiting columns (12) are plugged into both sides of the inner walls of the first docking block (11) and the second docking block (10), and clamping rings (13) are installed at both ends of the limiting columns (12).

5. The pull-wire sensor structure with adjustable installation position according to claim 4, characterized in that: A docking hole (14) is provided above the first fixing bracket (7) and the second fixing bracket (8), a gasket (15) is placed below the first fixing bracket (7) and the second fixing bracket (8), and a mounting hole (901) is provided above the mounting block (9).

6. The pull-wire sensor structure with adjustable installation position according to claim 1, characterized in that: Two groups of connection holes (501) are arranged above the inner wall of the installation plate (5), and plugging holes (502) are arranged at the centers of the two groups of connection holes (501).

Citation Information

Patent Citations

  • A pull-rope displacement sensor

    CN117968607B