Cigarette and filter stick lap joint detection device
By designing a cigarette support detection device including fixed components, clamping components, detection components and stent components, the problems of inefficient detection of cigarette support ports and unstable results in the prior art are solved, and efficient and accurate automated detection is achieved.
Patent Information
- Application Number
- CN202421786432.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The existing cigarette holder detection device cannot effectively detect the quality of the cigarette holder port, and the detection methods are mostly manual operation, which are inefficient and unstable.
A cushion detection device for cigarette support and filter rod is designed, including a fixing component, a clamping component, a detection component and a material cradle assembly. The drive component realizes the relative rotation and fixation of both ends of cigarette support, and uses a CCD camera to detect the adhesion of the cushion.
It improves the efficiency and accuracy of cigarette stick port detection, reduces manual intervention, realizes automated detection, and ensures the stability of the test results.
Smart Images
Figure CN223037846U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cigarette rod detection, in particular to a lapping detection device for cigarette rods and filter rods. Background Art
[0002] A cigarette rod refers to the main part of a cigarette, which is usually composed of five main materials: tobacco, cigarette paper, tipping paper, forming paper, and filter rod. The lapping of a cigarette rod refers to the bonding part between the tipping paper and the tobacco during the cigarette rolling process. The quality of the lapping of a cigarette rod directly affects the appearance and performance of the cigarette rod.
[0003] Most of the existing cigarette rod detection devices do not have the function of detecting the lapping of cigarette rods. Some detection devices only detect the direction of the lapping of cigarette rods and do not involve the detection of the lapping quality. Most of the existing lapping detection methods are manual operations, with low efficiency and unstable detection results.
[0004] Therefore, the utility model provides a lapping detection device for cigarette rods and filter rods. Content of the Utility Model
[0005] The purpose of the utility model is to provide a lapping detection device for cigarette rods and filter rods aiming at the deficiencies of the existing technology, aiming to solve the problems of low efficiency and unstable detection results in the existing lapping detection methods which are mostly manual operations.
[0006] The utility model realizes the above purpose through the following technical solutions:
[0007] A lapping detection device for cigarette rods and filter rods, comprising: a substrate, on which a fixing component for fixing one end of a cigarette rod, a first driving component for driving the fixing component to move, a clamping component for clamping the other end of the cigarette rod, a second driving component for driving the clamping component to rotate, a detection component for detecting the pasting condition of the lapping of the cigarette rod, and a material supporting component for supporting the cigarette rod are arranged; the fixing component is connected to the driving end of the first driving component, the clamping component is connected to the driving end of the second driving component, the detection component is installed above the cigarette rod, and the material supporting component is installed at the bottom of the cigarette rod.
[0008] Furthermore, the material supporting component comprises a material supporting plate and a material supporting cylinder, and the material supporting plate is connected to the driving end of the material supporting cylinder.
[0009] Furthermore, the number of the material supporting plates and the material supporting cylinders is both set to two. The two material supporting cylinders are respectively arranged on both sides of the cigarette rod. The two material supporting cylinders respectively drive the two material supporting plates to abut against and move away from each other, and the ends of the two material supporting plates facing the cigarette rod are both set to be inclined surfaces.
[0010] Further, the cigarette supporting component further includes a limiting seat for preventing the cigarettes from rolling, and the limiting seat is arranged on the cigarette supporting plate.
[0011] Further, the fixing component includes a fixing block, the fixing block is connected to the driving end of the first driving component, and a V-shaped groove adapted to the cigarette is arranged on one side of the fixing block facing the cigarette.
[0012] Further, the clamping component includes a limiting block and a clamping cylinder. An arc-shaped groove adapted to the cigarette is arranged on the limiting block. The number of the limiting blocks is two, and the two limiting blocks are symmetrically arranged. The limiting block is connected to the driving end of the clamping cylinder, and the clamping cylinder is connected to the driving end of the second driving component.
[0013] Further, the first driving component is arranged in the structure of a cylinder, and the second driving component is arranged as a belt transmission mechanism.
[0014] Further, the detection component includes a CCD camera and a light source box. The number of the light source boxes is two, and the two light source boxes are respectively arranged obliquely above the left and right of the cigarette, and the CCD camera is arranged directly above the cigarette.
[0015] Further, the lapping detection device for cigarettes and filter rods further includes a material collecting box for collecting the cigarettes after detection, and the material collecting box is arranged below the cigarette supporting component.
[0016] Further, through holes adapted to the cigarettes are correspondingly arranged on the substrate, and a material distributing funnel for guiding the cigarettes to fall is correspondingly arranged below the through holes, and the material distributing funnel is arranged between the substrate and the material collecting box.
[0017] The beneficial effects of the present utility model are as follows:
[0018] By arranging the fixing component and the clamping component, and driving the fixing component by the first driving component to fix one end of the cigarette, and driving the clamping component by the second driving component to clamp and rotate the other end of the cigarette, so that the two ends of the cigarette rotate relatively by 90 degrees and then recover. At this time, the detection component is used to detect whether the lapping on the cigarette is broken due to insecure pasting, and thus the detection operation can be completed. This device can improve the detection efficiency and accuracy. Description of the Drawings
[0019] Figure 1 is a schematic structural diagram of the lapping detection device for cigarettes and filter rods proposed by the present utility model;
[0020] Figure 2Structural schematic diagram of the fixing component and the first driving component proposed by the present utility model;
[0021] Figure 3 Partial structural schematic diagram of the lapping detection device for cigarette rods and filter rods proposed by the present utility model;
[0022] Figure 4 Structural schematic diagram of the limit block proposed by the present utility model.
[0023] Reference numerals include:
[0024] Substrate 10; through hole 11; material distribution funnel 12; fixing component 20; fixing block 21; V-shaped groove 211; first driving component 30; clamping component 40; limit block 41; arc groove 411; clamping cylinder 42; second driving component 50; detection component 60; CCD camera 61; light source box 62; material supporting component 70; material supporting plate 71; material supporting cylinder 72; limit seat 73; receiving box 80; cigarette rod 90. Detailed implementation manners
[0025] The present utility model will be described in detail below with reference to the accompanying drawings.
[0026] As Figure 1 , Figure 3 shown, the present utility model provides a lapping detection device for cigarette rods and filter rods, including: a substrate 10, on which a fixing component 20 for fixing one end of a cigarette rod, a first driving component 30 for driving the fixing component 20 to move, a clamping component 40 for clamping the other end of the cigarette rod 90, a second driving component 50 for driving the clamping component 40 to rotate, a detection component 60 for detecting the pasting condition of the lapping of the cigarette rod 90, and a material supporting component 70 for supporting the cigarette rod 90; the fixing component 20 is connected to the driving end of the first driving component 30, the clamping component 40 is connected to the driving end of the second driving component 50, the detection component 60 is installed above the cigarette rod 90, and the material supporting component 70 is installed at the bottom of the cigarette rod 90.
[0027] The present utility model fixes one end of the cigarette rod 90 by setting the fixing component 20 and driving the fixing component 20 through the first driving component 30, clamps and rotates the other end of the cigarette rod 90 by driving the clamping component 40, so that the two ends of the cigarette rod 90 rotate relative to each other by 90 degrees and then return to the original position. At this time, the detection component 60 is used to detect whether the lapping on the cigarette rod 90 is broken due to poor pasting, and the detection operation can be completed. This device can improve the detection efficiency and accuracy.
[0028] Specifically, in this embodiment, one end of the cigarette 90 is clamped by the clamping assembly 40, the other end of the cigarette 90 is pressed by the fixing assembly 20. After the second driving assembly 50 drives the clamping assembly 40 to rotate 90 degrees, the fixing assembly 20 is released to enable the cigarette 90 to return to its original state. Subsequently, the detection assembly 60 above the cigarette 90 completes the lap joint detection. Finally, the material supporting assembly 70 contracts, causing the cigarette 90 to fall into the material receiving box 80 to complete the detection operation. Additionally, since the lap joint of the cigarette 90 may be located in the lower half circle part of the cigarette 90, it is necessary to rotate the second driving assembly 50 three times to drive the clamping assembly 40 to rotate during detection, so as to ensure that the detection assembly 60 can detect the lap joint situation of the cigarette 90, thereby improving the detection accuracy.
[0029] As Figure 1 , Figure 3 shown, the material supporting assembly 70 includes a material supporting plate 71 and a material supporting cylinder 72, and the material supporting plate 71 is connected to the driving end of the material supporting cylinder 72. Specifically, the number of both the material supporting plate 71 and the material supporting cylinder 72 is set to two. The two material supporting cylinders 72 are respectively arranged on both sides of the cigarette 90, and the two material supporting cylinders 72 respectively drive the two material supporting plates 71 to abut and move away from each other. One ends of the two material supporting plates 71 facing the cigarette 90 are both provided with inclined surfaces.
[0030] In this embodiment, the material supporting cylinder 72 has a piston, and the material supporting plate 71 is connected to the piston. Thus, the material supporting cylinder 72 can drive the two material supporting plates 71 to move horizontally. When the two material supporting plates 71 abut, the cigarette 90 can be fixed on the material supporting plates 71 for detection. After the cigarette 90 completes the detection, the material supporting cylinder 72 drives the two material supporting plates 71 to move horizontally again. When the distance between the two material supporting plates 71 exceeds the width of the cigarette 90, the cigarette 90 drops. Additionally, since the structure of the cigarette 90 is usually a cylinder and the cigarette 90 needs to rotate multiple times during detection, in order to enable the cigarette 90 to rotate easily when fixed on the material supporting plates 71, one ends of the two material supporting plates 71 facing the cigarette 90 are both provided with inclined surfaces, thereby reserving a certain space for the rotation of the cigarette 90.
[0031] As Figure 1 , Figure 3 shown, the material supporting assembly 70 further includes a limit seat 73 for preventing the cigarette 90 from rolling, and the limit seat 73 is arranged on the material supporting plate 71.
[0032] Specifically, in this embodiment, the limit seats 73 are respectively located on both sides of the cigarette 90. Together with the fixing component 20, the clamping component 40, and the material supporting component, the cigarette 90 can be fixed in all directions to prevent the cigarette 90 from moving or rolling. Moreover, the limit seats 73 are fixed on the material supporting plate 71 and can move along with the movement of the material supporting plate 71, so that the cigarette 90 can be quickly fixed or released. In addition, since the clamping component 40 needs to cooperate with one end of the cigarette 90, the limit plate reserves a certain operating space for it. An L-shaped notch is provided at one end of the limit plate close to the clamping component 40, so that the end of the cigarette 90 can be exposed, facilitating the operation of the clamping component 40.
[0033] As Figure 1 , Figure 2 shown, the fixing component 20 includes a fixing block 21. The fixing block 21 is connected to the driving end of the first driving component 30. A V-shaped groove 211 adapted to the cigarette 90 is provided on one side of the fixing block 21 facing the cigarette 90.
[0034] Specifically, in this embodiment, the opening of the V-shaped groove 211 faces the cigarette 90 to fix the cigarette 90, thereby improving the stability of one end of the cigarette 90. So that when the clamping component 40 drives the cigarette 90 to rotate subsequently, the fixing block 21 can still fix the end of the cigarette 90, avoiding the problem that both ends of the cigarette 90 rotate in the same direction, resulting in inaccurate detection results.
[0035] As Figure 1 , Figure 3 , Figure 4 shown, the clamping component 40 includes a limit block 41 and a clamping cylinder 42. An arc-shaped groove 411 adapted to the cigarette 90 is provided on the limit block 41. The number of the limit blocks 41 is two, and the two limit blocks 41 are symmetrically arranged. The limit block 41 is connected to the driving end of the clamping cylinder 42, and the clamping cylinder 42 is connected to the driving end of the second driving component 50.
[0036] Specifically, in this embodiment, since the diameters of each cigarette 90 are slightly different, if only one limiting block 41 and an arc-shaped groove 411 are provided, and the cigarette 90 is directly inserted into the arc-shaped groove 411, it may be the case that the limiting block 41 cannot clamp the cigarette 90 because the diameter of the cigarette 90 is too small, or the cigarette 90 cannot enter the arc-shaped groove 411 because the diameter of the cigarette 90 is too large. Therefore, two limiting blocks 41 are provided in this device. The two limiting blocks 41 are symmetrically arranged on both sides of the cigarette 90. Arc-shaped grooves 411 adapted to the cigarette 90 are provided on both limiting blocks 41. The two arc-shaped grooves 411 enclose a receiving cavity adapted to the cigarette 90, and the receiving cavity just wraps the cigarette 90 therein. When the second driving component 50 drives the clamping cylinder 42 to act, the limiting block 41 clamps the cigarette 90 and drives it to rotate, so as to better complete the detection operation and thus improve the accuracy of detection.
[0037] As Figure 1 shown, the first driving component 30 is configured as a cylinder structure, and the second driving component 50 is configured as a belt transmission mechanism.
[0038] As Figure 1 shown, the detection component 60 includes a CCD camera 61 and a light source box 62. The number of the light source boxes 62 is set to two. The two light source boxes 62 are respectively inclined and arranged above the left upper and right upper sides of the cigarette 90, and the CCD camera 61 is arranged directly above the cigarette 90.
[0039] Specifically, in this embodiment, the two light source boxes 62 are respectively inclined and arranged above the left upper and right upper sides of the cigarette 90 and are inclined at 45 degrees in the vertical direction, so that the light source box 62 can provide uniform and sufficient illumination for the cigarette 90 to ensure the clarity and accuracy of the image obtained by the CCD camera 61. More specifically, the two light source boxes 62 are inclined at 45 degrees in the vertical direction. This design can effectively eliminate shadows and reflections, and further enables the CCD camera 61 to capture clearer and more uniform images. This installation method of this position helps to improve the contrast and detail expressiveness of the image, thereby improving the accuracy and reliability of detection.
[0040] As Figure 1 shown, the cigarette butt joint detection device further includes a receiving box 80 for collecting the detected cigarettes, and the receiving box 80 is arranged below the material supporting component 70.
[0041] Specifically, in this embodiment, the receiving box 80 is arranged below the material supporting component 70, which can realize the automatic collection of the cigarettes after detection, avoid manual intervention, simplify the whole detection process, and thus improve the detection efficiency.
[0042] As Figure 1 , Figure 3 shown, a through hole 11 adapted to the cigarette 90 is correspondingly arranged on the substrate 10, and a material distributing funnel 12 for guiding the falling of the cigarette 90 is correspondingly arranged below the through hole 11, and the material distributing funnel 12 is arranged between the substrate 10 and the receiving box 80.
[0043] Specifically, in this embodiment, the second driving component 50 drives the two material supporting plates 71 to move horizontally. When the distance between the two material supporting plates 71 exceeds the width of the cigarette 90, the cigarette 90 falls from the through hole 11 into the material distributing funnel 12. The material distributing funnel 12 can effectively guide the cigarette 90 to fall into the receiving box 80 along different directions, so as to avoid the accumulation or blockage of the cigarette 90 during the falling process. Due to the relatively smooth design of the material distributing funnel 12, the cigarette 90 can fall more smoothly during the falling process, reducing the downtime caused by uneven material distribution or blockage, and thus improving the overall efficiency. In addition, in another embodiment, the opening size at the bottom of the material distributing funnel 12 can be set to a size adapted to the cigarette 90 to achieve the effect of single-piece collection and neat sorting each time. At the same time, a sensing counter can also be installed at the bottom of the material distributing funnel 12 or on the top of the receiving box 80 to monitor the number of cigarettes 90 collected in real time. When the capacity of the receiving box 80 is about to be insufficient, the operator can be reminded in time to replace the receiving box 80.
[0044] In summary, it can be seen that the present utility model has the above-mentioned excellent characteristics, so that it can enhance the effectiveness that has never existed in the prior art in use and has practicability, and becomes a product with extremely high practical value.
[0045] The above content is only the preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation manner and application scope. The content of this specification should not be construed as a limitation to the present utility model.
Claims
1. A cigarette and filter rod overlap detection device, characterized in that: include: A base plate, on which are provided a fixing component for fixing one end of the cigarette, a first driving component for driving the fixing component to move, a clamping component for clamping the other end of the cigarette, a second driving component for driving the clamping component to rotate, a detection component for detecting the sticking condition of the overlap of the cigarette, and a supporting component for carrying the cigarette; the fixing component is connected to the driving end of the first driving component, the clamping component is connected to the driving end of the second driving component, the detection component is installed above the cigarette, and the supporting component is installed at the bottom of the cigarette.
2. The cigarette and filter rod overlap detection device according to claim 1, characterized in that: The material supporting assembly comprises a material supporting plate and a material supporting cylinder, and the material supporting plate is connected to the driving end of the material supporting cylinder.
3. The cigarette and filter rod overlap detection device according to claim 2, characterized in that: The number of the supporting plates and the supporting cylinders is set to two, and the two supporting cylinders are respectively arranged on both sides of the cigarette. The two supporting cylinders respectively drive the two supporting plates to abut and move away from each other, and the ends of the two supporting plates facing the cigarette are set to be inclined.
4. The cigarette and filter rod overlap detection device according to claim 2, characterized in that: The supporting assembly also includes a limiting seat for preventing the cigarette from rolling, and the limiting seat is arranged on the supporting plate.
5. The cigarette and filter rod overlap detection device according to claim 1, characterized in that: The fixing assembly comprises a fixing block, which is connected to the driving end of the first driving assembly. A V-shaped groove matching the cigarette is arranged on a side of the fixing block facing the cigarette.
6. The cigarette and filter rod overlap detection device according to claim 1, characterized in that: The clamping assembly includes a limit block and a clamping cylinder. The limit block is provided with an arc groove adapted to the cigarette. The number of the limit blocks is set to two, and the two limit blocks are symmetrically arranged. The limit block is connected to the driving end of the clamping cylinder, and the clamping cylinder is connected to the driving end of the second driving assembly.
7. The cigarette and filter rod overlap detection device according to claim 1, characterized in that: The first driving assembly is configured as a cylinder structure, and the second driving assembly is configured as a belt transmission mechanism.
8. The cigarette and filter rod overlap detection device according to claim 1, characterized in that: The detection component includes a CCD camera and a light source box. The number of the light source boxes is set to two. The two light source boxes are respectively tilted and arranged at the upper left and upper right of the cigarette. The CCD camera is arranged directly above the cigarette.
9. The cigarette and filter rod overlap detection device according to claim 1, characterized in that: The cigarette and filter rod overlap detection device also includes a material receiving box for collecting the detected cigarettes, and the material receiving box is arranged below the material supporting assembly.
10. The cigarette and filter rod overlap detection device according to claim 9, characterized in that: The base plate is provided with through holes adapted to the cigarettes, and a material distribution funnel for guiding the cigarettes to fall is provided below the through holes, and the material distribution funnel is provided between the base plate and the material receiving box.