Device for preventing lepidolite lithium extraction washing water pipeline from calcification
By designing a device including a stirring tank, feed pipe, washing pipe, booster pump, calcium removal device and stirring device in the lithium mica lithium washing pipe, the dual role of physical erosion and chemical mixing is used to solve the problem of calcium formation in the washing pipe, efficient cleaning and prevent scaling, and improved production efficiency and stability.
Patent Information
- Application Number
- CN202422261714.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-14
AI Technical Summary
After lithium mica is roasted, some calcium exists in the clinker in the form of calcium sulfate, resulting in serious calcium formation in the washing pipe after 7-15 days of operation, affecting normal transportation, increasing manual cleaning costs, and affecting the efficiency of lithium mica extraction.
A device including a mixing tank, a feed pipe, a washing pipe, a booster pump, a calcium removal device and a stirring device are designed. By adding 2-10% of the leaching slag to the leaching liquid, the slurry flow rate is increased by using a booster pump, and combined with the dual effects of physical erosion and chemical mixing, the deposition of calcium sulfate on the inner wall of the pipeline is reduced. The calcium removal device controls the opening and closing of the valve, so that the calcium removal balls continue to move in the washing pipe, increasing physical friction and impact, and helping to remove scaling.
It effectively prevents the scaling problem of the washing pipe, reduces the dependence on chemical cleaning agents, reduces the risk of environmental pollution, achieves continuous production, improves production efficiency, and reduces the risk of production interruption caused by pipeline blockage.
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Figure CN223042623U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calcium removal from lithium extraction washing water pipes, and particularly relates to a device for preventing calcium scaling in lithium mica lithium extraction washing water pipes. Background Art
[0002] During the roasting process of lithium mica lithium extraction, 10 - 25% of calcium sulfate and 10 - 15% of calcium carbonate need to be added. After roasting, part of the calcium still exists in the clinker in the form of calcium sulfate. After leaching, the calcium in the leaching solution exists in the form of saturated calcium sulfate, resulting in serious calcium scaling in the pipeline after about 7 - 15 days of operation, affecting the normal transportation of the pipeline. It is necessary for the staff to disassemble and clean the pipeline, which has a high labor cost and affects the lithium mica lithium extraction efficiency. In view of this, this application is specifically proposed. Content of the Utility Model
[0003] This application proposes a device for preventing calcium scaling in lithium mica lithium extraction washing water pipes to solve the technical problem that after roasting, part of the calcium still exists in the clinker in the form of calcium sulfate, and after leaching, the calcium in the leaching solution exists in the form of saturated calcium sulfate, resulting in serious calcium scaling in the pipeline after about 7 - 15 days of operation. The above technical object of the utility model is achieved through the following technical solutions:
[0004] A device for preventing calcium scaling in lithium mica lithium extraction washing water pipes includes a stirring tank, a feed pipe, a water inlet pipe, a washing water pipe, a booster pump, a calcium removal device, a stirring device, and a support device;
[0005] The stirring tank is arranged on the support device, the feed pipe is arranged on the upper side of the stirring tank, the washing water pipe is arranged on the lower side of the stirring tank, the booster pump is arranged on the washing water pipe, the water inlet pipe is arranged on the washing water pipe near the stirring tank, the stirring device is arranged in the stirring tank, and the calcium removal device is arranged on the feed pipe;
[0006] The calcium removal device includes a ball inlet pipe, a first valve, a second valve, calcium removal balls, and a ball catching pipe. The ball inlet pipe is arranged on the washing water pipe near the water inlet pipe, the first valve and the second valve are both arranged in the ball inlet pipe, there is a cavity between the first valve and the second valve, the calcium removal balls are arranged in the ball inlet pipe, and the ball catching pipe is arranged on the washing water pipe near the booster pump.
[0007] Further, the stirring device includes a motor, a rotating shaft, and stirring rods. The motor is arranged in the stirring tank, the rotating shaft is arranged on the output end of the motor, and the stirring rods are arranged on the rotating shaft and are located in the stirring tank.
[0008] Further, the support device includes a support frame, and the support frame is arranged at the bottom of the stirring tank.
[0009] Furthermore, the mixing tank and the washing water pipe are connected by a flange.
[0010] Furthermore, the inner wall of the washing water pipe is provided with a smooth surface.
[0011] Furthermore, the surface of the calcium removal ball is provided with protrusions.
[0012] Furthermore, the ball-catching pipe is in a T shape.
[0013] Furthermore, a large-mesh screen is provided inside the ball-catching pipe.
[0014] Compared with the prior art, the beneficial effects of the present utility model include:
[0015] In this application, by controlling the opening and closing of the first valve and the second valve, the calcium removal balls are added into the washing water pipe through the ball inlet pipe. In this way, the calcium removal balls are continuously put into the washing water pipe. The booster pump works to increase the flow rate of the clear water and the calcium removal balls. The calcium removal balls have specific surface protrusions, which are used to increase the physical friction and impact on the inner wall of the pipe during movement in the pipe, helping to remove scale and achieving the cleaning effect;
[0016] By adding 2 - 10% of the leaching residue into the leaching solution, the mixing of the leaching residue and the leaching solution is promoted to improve the concentration of the fluid. When discharging, the booster pump works, making the slurry flow at a high speed in the washing water pipe, generating a strong scouring effect on the inner wall of the washing water pipe, reducing the deposition chance of calcium sulfate on the inner wall of the pipe. The scouring effect of the slurry helps to prevent the formation of scale in the pipe, thus effectively preventing the scaling problem of the washing water pipe;
[0017] This application reduces the dependence on chemical cleaning agents through the dual effects of physical scouring and chemical mixing, reduces the potential pollution to the environment, realizes continuous production by performing cleaning and maintenance without stopping the production process, improves production efficiency. Since the device can effectively prevent and remove scale, it reduces the risk of production interruption caused by pipeline blockage and ensures the stability of production. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic structural diagram of the present utility model;
[0019] Figure 2 is a schematic structural diagram of the calcium removal device of the present utility model;
[0020] Figure 3 is a schematic structural diagram of the mixing device of the present utility model.
[0021] In the figure: 1, stirring tank; 2, feed pipe; 3, water inlet pipe; 4, washing water pipe; 5, booster pump; 6, calcium removal ball inlet pipe; 7, first valve; 8, second valve; 9, calcium removal ball; 10, ball catching pipe; 11, motor; 12, rotating shaft; 13, stirring rod; 14, support frame. Detailed implementation manners
[0022] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0023] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0024] To make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below in conjunction with the specific implementation manners and with reference to the drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present utility model. In addition, in the following description, the descriptions of well-known structures and technologies are omitted to avoid unnecessarily confusing the concepts of the present utility model.
[0025] Please refer to the attached Figures 1-3 , a device for preventing calcium deposition in the washing water pipe 4 during the extraction of lithium from lepidolite, comprising a stirring tank 1, a feed pipe 2, a water inlet pipe 3, a washing water pipe 4, a booster pump 5, a calcium removal device, a stirring device and a support device;
[0026] The stirring tank 1 is arranged on the support device, the feed pipe 2 is arranged on the upper side of the stirring tank 1, the washing water pipe 4 is arranged on the lower side of the stirring tank 1, the booster pump 5 is arranged on the washing water pipe 4, the water inlet pipe 3 is arranged on the washing water pipe 4 near the stirring tank 1, the stirring device is arranged inside the stirring tank 1, and the calcium removal device is arranged on the feed pipe 2;
[0027] The calcium removal device includes a feed pipe 6, a first valve 7, a second valve 8, a calcium removal ball 9 and a ball-catching pipe 10. The feed pipe 6 is arranged on the washing water pipe 4 near the water inlet pipe 3. Both the first valve 7 and the second valve 8 are arranged in the feed pipe 6. There is a cavity between the first valve 7 and the second valve 8. The calcium removal ball 9 is arranged in the feed pipe 6. The ball-catching pipe 10 is arranged on the washing water pipe 4 near the booster pump 5. The ball-catching pipe 10 is in a T shape, and a large mesh screen is arranged inside the ball-catching pipe 10.
[0028] With the above technical solutions, the supporting device includes a support frame 14, which is located at the bottom of the stirring tank 1 and is used to support the entire structure of the stirring tank 1. The stirring tank 1 is arranged on the supporting device and is used to store and mix the leaching solution and the leaching residue. The feed pipe 2 is arranged on the upper side of the stirring tank 1 and is used to transport the leaching residue in the form of solid particles into the stirring tank 1. Specifically, by adding 2-10% of the leaching residue to the leaching solution, the concentration of the fluid can be increased. Then, the mixed leaching residue and leaching solution flow into the stirring tank 1 through the feed pipe 2. The stirring device is arranged inside the stirring tank 1 and is used to mix the leaching residue and the leaching solution to ensure uniform distribution of the materials. Then, by the operation of the booster pump 5, the high-speed flow generated by the booster can reduce the deposition of calcium sulfate in the washing water pipe 4 and achieve the effect of preventing scale formation.
[0029] The water inlet pipe 3 is located on the washing water pipe 4 near the stirring tank 1 and is responsible for adding clean water into the stirring tank 1. The washing water pipe 4 is arranged on the lower side of the stirring tank 1 and connects the stirring tank 1 and the booster pump 5, and is used to transport the mixed slurry to the subsequent process. The calcium removal device is arranged on the feed pipe 2 and may be used to clean the washing water pipe 4 to prevent calcium scaling and blockage of the washing water pipe 4. After the washing water pipe 4 transports materials for a period of time, the calcium removal device can work to deeply clean the calcium scaling phenomenon in the washing water pipe 4 again.
[0030] In some embodiments, the stirring device includes a motor 11, a rotating shaft 12 and stirring rods 13. The motor 11 is arranged inside the stirring tank 1. The rotating shaft 12 is arranged on the output end of the motor 11. The stirring rods 13 are arranged on the rotating shaft 12, and the stirring rods 13 are located inside the stirring tank 1.
[0031] With the above technical solutions, the motor 11 is arranged inside or outside the stirring tank 1 to provide power for the stirring device. The rotating shaft 12 is connected to the output end of the motor 11 to transmit the power of the motor to the stirring rods 13. The stirring rods 13 are arranged on the rotating shaft 12 and are located inside the stirring tank 1, and stir the materials by rotating to promote the uniform mixing of the leaching residue and the leaching solution.
[0032] In some embodiments, the supporting device includes a support frame 14. The support frame 14 is arranged at the bottom of the stirring tank 1, and the support frame 14 directly supports the stirring tank 1 to ensure its stability.
[0033] In some embodiments, the mixing tank 1 and the washing water pipe 4 are connected by a flange. The flange connection between the mixing tank 1 and the washing water pipe 4 ensures the sealing and stability of the connection, and also facilitates the maintenance and replacement of the washing water pipe 4.
[0034] In some embodiments, the inner wall of the washing water pipe 4 is provided with a smooth surface, which reduces the adhesion of materials to the inner wall of the pipe and lowers the risk of scaling.
[0035] In some embodiments, the surface of the calcium removal ball 9 is provided with protrusions. The calcium removal ball 9 has specific surface protrusions, which are used to increase the physical friction and impact on the inner wall of the pipe during movement in the pipe to help remove scale.
[0036] Working principle: 2 - 10% of the leaching residue is added to the leaching solution, and then the slurry is input into the mixing tank 1 through the feed pipe 2 arranged on the upper side of the mixing tank 1. The motor 11 is controlled to drive the stirring rod 13 to work, and the materials are stirred by rotation to promote the uniform mixing of the leaching residue and the leaching solution and improve the concentration of the fluid. When discharging, the slurry is discharged through the washing water pipe 4, and the booster pump 5 works. The booster pump 5 increases the flow rate of the slurry, provides sufficient kinetic energy for the slurry, so that the slurry flows at a high speed in the washing water pipe 4, generating a strong scouring effect on the inner wall of the washing water pipe 4, reducing the deposition chance of calcium sulfate on the inner wall of the pipe. The scouring effect of the slurry helps prevent the formation of scale in the pipe, thus effectively preventing the scaling problem of the washing water pipe 4.
[0037] After the washing water pipe 4 has been transporting materials for a long time, the staff can thoroughly clean the washing water pipe 4 through the calcium removal device. Clean water is introduced through the water inlet pipe 3, and the calcium removal balls 9 are added through the ball inlet pipe 6 arranged on the washing water pipe 4 near the water inlet pipe 3. By controlling the opening and closing of these two valves, specifically, the first valve 7 is located above the second valve 8. When adding the calcium removal balls 9, the first valve 7 is controlled to open and the second valve 8 is closed. At this time, the calcium removal balls 9 enter the cavity, and then the first valve 7 is controlled to close and the second valve 8 is opened, so that the calcium removal balls 9 fall into the washing water pipe 4. This process is repeated continuously to continuously put the calcium removal balls 9 into the washing water pipe 4. The booster pump 5 works to increase the flow rate of the clean water and the calcium removal balls 9. The calcium removal balls 9 have specific surface protrusions, which are used to increase the physical friction and impact on the inner wall of the pipe during movement in the pipe to help remove scale and achieve the cleaning effect. When the calcium removal balls 9 move into the ball capture pipe 10, due to its T - shaped structure and the large - mesh sieve inside, the large - mesh sieve changes the movement direction of the calcium removal balls 9, so that the calcium removal balls 9 fall into the T - shaped ball capture pipe 10, realizing the capture and recycling of the calcium removal balls 9.
[0038] It should be understood that the above specific embodiments of the present utility model are only for illustrative explanation or interpretation of the principle of the present utility model, and do not constitute a limitation to the present utility model. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present utility model shall be included within the protection scope of the present utility model. In addition, the appended claims of the present utility model are intended to cover all variations and modifications that fall within the scope and boundaries of the appended claims, or equivalent forms of such scope and boundaries.
Claims
1. A device for preventing calcium deposition in a lithium extraction water washing pipeline of lepidolite, characterized in that: It comprises a stirring tank (1), a feed pipe (2), a water inlet pipe (3), a wash water pipe (4), a booster pump (5), a decalcification device, a stirring device and a supporting device; The stirring tank (1) is arranged on the supporting device, the feeding pipe (2) is arranged on the upper side of the stirring tank (1), the washing pipe (4) is arranged on the lower side of the stirring tank (1), the booster pump (5) is arranged on the washing pipe (4), the water feeding pipe (3) is arranged on the washing pipe (4) at a position close to the stirring tank (1), the stirring device is arranged in the stirring tank (1), and the decalcification device is arranged on the feeding pipe (2); The decalcification device comprises a ball pipe (6), a first valve (7), a second valve (8), a decalcification ball (9) and a ball catching tube (10); the ball pipe (6) is arranged on the washing water pipe (4) at a position close to the water inlet pipe (3); the first valve (7) and the second valve (8) are both arranged in the ball pipe (6); a cavity is provided between the first valve (7) and the second valve (8); the decalcification ball (9) is arranged in the ball pipe (6); and the ball catching tube (10) is arranged on the washing water pipe (4) at a position close to the booster pump (5).
2. A device for preventing calcium deposition in lithium extraction water washing pipelines of lepidolite according to claim 1, characterized in that: The stirring device comprises a motor (11), a rotating shaft (12) and a stirring rod (13); the motor (11) is arranged in the stirring tank (1); the rotating shaft (12) is arranged on the output end of the motor (11); the stirring rod (13) is arranged on the rotating shaft (12); and the stirring rod (13) is located in the stirring tank (1).
3. A device for preventing calcium deposition in lithium extraction water washing pipelines of lepidolite according to claim 1, characterized in that: The supporting device comprises a supporting frame (14), and the supporting frame (14) is arranged at the bottom of the stirring tank (1).
4. A device for preventing calcium deposition in lithium extraction water washing pipelines of lepidolite according to claim 1, characterized in that: The stirring tank (1) and the washing water pipe (4) are connected via a flange.
5. A device for preventing calcium deposition in lithium extraction water washing pipelines of lepidolite according to claim 1, characterized in that: The inner wall of the wash water pipe (4) is provided with a smooth surface.
6. A device for preventing calcium deposition in lithium extraction water washing pipelines of lepidolite according to claim 1, characterized in that: The surface of the decalcification ball (9) is provided with protrusions.
7. A device for preventing calcium deposition in lithium extraction water washing pipelines of lepidolite according to claim 1, characterized in that: The ball catching tube (10) is in a T-shape.
8. A device for preventing calcium deposition in lithium extraction water washing pipelines of lepidolite according to claim 1, characterized in that: The ball catching tube (10) is provided with a large mesh screen.
Citation Information
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