Cleaning equipment for surface treatment of renovated base material of highway guardrail

By designing a cleaning equipment for surface treatment of high-speed guardrail refurbishment substrates, high-pressure jetted water and cleaning liquid are used to remove pollutants on the surface of the guardrail, and environmental pollution is reduced through filters and recycling tanks, the problems of cumbersome construction processes and low construction efficiency of existing equipment are solved, and efficient and environmentally friendly construction results are achieved.

CN223043182UActive Publication Date: 2025-07-01NORTHWEST YONGXIN PAINT COATINGS CO LTD
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Patent Information

Application Number
CN202420791135.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-07-01
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

The existing equipment has cumbersome construction processes and low construction efficiency when renovating the substrate surface of the high-speed guardrail.

Method used

A cleaning device including a recycling tank, a water storage tank, an adjustable support block, a cleaning head and a support rod is designed. It uses high-pressure spray water and cleaning liquid to suck it out through a high-pressure water sprayer to remove oil stains, rust, and old paint film on the surface of the metal substrate, and reduce environmental pollution through the filter and recycling tank.

Benefits of technology

This equipment can effectively remove contaminants on the surface of the guardrail, reduce the pollution of water and old paint film to the environment, reduce the cost of substrate surface treatment, and improve construction efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223043182U_ABST
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Abstract

The utility model relates to the technical field of metal surface treatment, in particular to cleaning equipment for surface treatment of a renovated base material of a highway guardrail. Comprising a recycling pool, a water storage tank, an adjustable supporting block, a cleaning head and a supporting rod. The recycling pool is divided into two half parts, the water storage tank is fixed to the upper portion of the recycling pool, and the supporting rod is fixed to the upper portion of the recycling pool. The adjustable supporting blocks are adjustably connected with the supporting rod in a sleeving mode, and the multiple adjustable supporting blocks are arranged in the vertical direction of the supporting rod. The cleaning heads are installed on the inner sides of the adjustable supporting blocks, every two adjacent cleaning heads are connected through a first telescopic hose, and a water inlet of each first telescopic hose is connected with a high-pressure water spraying machine arranged in the water storage tank through a guide pipe. The cleaning equipment for the surface treatment of the renovated base material of the highway guardrail is simple to operate and high in construction efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal surface treatment, and specifically relates to a cleaning device for surface treatment of the base material for refurbishing highway guardrails. Background Technique

[0002] The guardrails on highways are exposed to the air for a long time, and are exposed to wind, sun, automobile exhaust and dust pollution for a long time, which has a certain corrosive effect on the guardrails to a certain extent, causing the paint film to fall off and affecting the appearance. Therefore, it is very important to do a good job in the maintenance, protection and cleaning of highway guardrail plates. However, due to the geometric shape of the corrugated guardrail plate, when performing on-site base material treatment without demolition, a suitable process needs to be selected for operation.

[0003] At present, the most environmentally friendly treatment method is to use a high-pressure water gun for treatment, but the treatment process is prone to environmental pollution, and the cleaning of the site after treatment increases the operation process and the cost is relatively high. Therefore, it is particularly important to design a special outdoor guardrail cleaning device, which can construct safely and environmentally friendly outdoors, reduce the construction process and improve the construction efficiency.

[0004] Therefore, we propose a cleaning device for surface treatment of the base material for refurbishing highway guardrails. Content of the Utility Model

[0005] According to the deficiencies in the above prior art, the technical problem to be solved by the content of the present utility model is: to provide a cleaning device for surface treatment of the base material for refurbishing highway guardrails, so as to solve the problems of cumbersome construction process and low construction efficiency of existing devices.

[0006] In order to achieve the above purpose, the content of the present utility model adopts the following technical solutions:

[0007] A cleaning device for surface treatment of the base material for refurbishing highway guardrails includes a recovery tank, a water storage tank, adjustable support blocks, cleaning heads and support rods; the recovery tank is divided into two semi-parts, the water storage tank is fixed on the upper part of the recovery tank, and the support rods are fixed on the upper part of the recovery tank; the adjustable support blocks are sleeved on the support rods in an adjustable manner, and several adjustable support blocks are arranged along the vertical direction of the support rods; the cleaning heads are installed inside the adjustable support blocks, and adjacent cleaning heads are connected by a first telescopic hose, and the water inlet of the first telescopic hose is connected to a high-pressure water spraying machine placed in the water storage tank through a conduit.

[0008] Furthermore, the conduit can also be connected to a high-pressure water spraying machine placed on a transport vehicle, and the cleaning liquid is compressed and sprayed out by the suction of the high-pressure water spraying machine.

[0009] Further, a connecting female part is provided at the upper end of the support rod on one side, and a connecting male part is provided at the upper end of the support rod on the other side. Both the connecting female part and the connecting male part are U-shaped structures, and the connection part where the connecting female part and the connecting male part are connected is a hollow structure. During the installation process, the end of the connecting male part needs to be inserted into the hollow structure of the connecting female part.

[0010] Further, a sleeve is provided at the bottom of the connecting female part, a hydraulic telescopic cylinder is provided inside the sleeve, the bottom of the hydraulic telescopic cylinder is fixed to the bottom of the sleeve, and the free end of the hydraulic telescopic cylinder is hinged to the bottom of the connecting male part through a kidney-shaped connecting piece.

[0011] Further, several cleaning heads are provided along the length direction of the adjustable support block, and adjacent two cleaning heads are connected by a second telescopic hose; at the same time, the cleaning head and the adjustable support block are connected by a telescopic guide rod, and a restoring force spring is sleeved on the circumferential direction of the telescopic guide rod.

[0012] Further, several high-pressure nozzles are provided on the cleaning head, and the several high-pressure nozzles are irregularly distributed on the cleaning end of the cleaning head.

[0013] Further, rollers are provided at the bottom of the cleaning head.

[0014] Further, a limit bolt hole is provided on the adjustable support block, and a positioning bolt is provided inside the limit bolt hole.

[0015] Further, a filter screen is provided on the upper part of the recovery tank.

[0016] Further, a protective cover is provided on one side of the recovery tank away from the cleaning head. The preferred material of the protective cover is stainless steel with a thickness of 4 mm, and the size specification is a length of 5000 mm and a height of 700 mm.

[0017] Further, pulleys are provided at the bottom of the recovery tank.

[0018] In summary, due to the adoption of the above technical solutions, the beneficial technical effects of the utility model content are as follows:

[0019] A cleaning device for the surface treatment of the base material for the renovation of high-speed guardrails can effectively remove oil stains, rust, old paint films, etc. on the surface of the metal base material by using high-pressure jet water (steel shot, quartz sand, etc.). The jet cleaning device has a filter screen and a recovery tank, which can reduce the pollution of water (steel shot, quartz sand, etc.) and old paint films to the environment and can recycle water (steel shot, quartz sand, etc.), reduce the cost of surface treatment of the base material, and is suitable for on-site construction with simple operation, improving the construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is the front view of the present utility model.

[0021] Figure 2 The left side schematic diagram of the present utility model Figure 1 .

[0022] Figure 3 The top view of the present utility model Figure 1 .

[0023] Figure 4 The sectional schematic diagram in the A-A direction of the present utility model Figure 3 .

[0024] Figure 5 The three-dimensional structure schematic diagram of the present utility model

[0025] In the figure: recovery tank 1, water storage tank 2, adjustable support block 3, cleaning head 4, support rod 5, pulley 6, roller 7, high-pressure spray head 8, limit bolt hole 9, connecting female part 10, connecting male part 11, first telescopic hose 12, conduit 13, sleeve 14, waist-shaped connecting part 15, hydraulic telescopic cylinder 16, second telescopic hose 17, telescopic guide rod 18, restoring force spring 19 Specific embodiments

[0026] In order to make the purpose, technical solutions and advantages of the utility model content clearer, the following further elaborates on the utility model content in combination with embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model content and are not used to limit the utility model content

[0027] Embodiment 1

[0028] In this embodiment, a cleaning device for surface treatment of the substrate for high-speed guardrail renovation includes a recovery tank 1, a water storage tank 2, adjustable support blocks 3, cleaning heads 4, and support rods 5. The recovery tank 1 is divided into two half parts. The water storage tank 2 is fixed on the upper part of the recovery tank 1, and the support rod 5 is fixed on the upper part of the recovery tank 1. The adjustable support blocks 3 are sleeved on the support rod 5 in an adjustable manner, and several adjustable support blocks 3 are arranged along the vertical direction of the support rod 5. The cleaning heads 4 are installed inside the adjustable support blocks 3. Adjacent two cleaning heads 4 are connected by a first telescopic hose 12. The water inlet of the first telescopic hose 12 is connected to a high-pressure water spraying machine placed in the water storage tank 2 through a conduit 13. In order to facilitate the flexible sleeving of the device on the high-speed guardrail and easy disassembly, a connecting female part 10 is provided at the upper end of one side support rod 5, and a connecting male part 11 is provided at the upper end of the other side support rod 5. Both the connecting female part 10 and the connecting male part 11 are U-shaped structures. The connection part where the connecting female part 10 and the connecting male part 11 are connected is a hollow structure. During the installation process, the end of the connecting male part 11 needs to be inserted into the hollow structure of the connecting female part 10. In order to facilitate the adjustment of the distance between the two side cleaning heads 4, a sleeve 14 is provided at the bottom of the connecting female part 10. A hydraulic telescopic cylinder 16 is arranged inside the sleeve 14. The bottom of the hydraulic telescopic cylinder 16 is fixed to the bottom of the sleeve 14. The free end of the hydraulic telescopic cylinder 16 is hinged to the bottom of the connecting male part 11 through a kidney-shaped connecting piece 15. In order to thoroughly remove the pollutants on the guardrail, several high-pressure nozzles 8 are provided on the cleaning head 4, and the several high-pressure nozzles 8 are irregularly distributed at the cleaning end of the cleaning head 4. In order to prevent the cleaning head 4 from damaging the surface of the guardrail when passing through the guardrail, rollers 7 are provided at the bottom of the cleaning head 4.

[0029] In order to facilitate the positioning of the adjustable support block 3, a limit bolt hole 9 is provided on the adjustable support block 3, and a positioning bolt is arranged inside the limit bolt hole 9. After adjusting the adjustable support block 3 to a suitable position, it is fixed to the support rod 5 through the positioning bolt.

[0030] In order to filter the old paint film and the cleaning liquid, recover the cleaning liquid, and reduce the waste of raw materials and environmental pollution, a filter screen is provided on the upper part of the recovery tank 1.

[0031] In order to maximize the recovery of the cleaning shedding substances, a protective cover is provided on one side of the recovery tank 1 away from the cleaning head 4. The preferred material of the protective cover is stainless steel with a thickness of 4 mm, and the size specification is a length of 5000 mm and a height of 700 mm.

[0032] In order to facilitate the movement of the device, pulleys 6 are provided at the bottom of the recovery tank 1.

[0033] Embodiment 2

[0034] In this embodiment, the conduit 13 can also be connected to a high-pressure water spraying machine placed on a moving cart, and the cleaning liquid is compressed and ejected by the suction of the high-pressure water spraying machine.

[0035] Embodiment 3

[0036] In this embodiment, in order to enable the cleaning head 4 to straddle the vertical support rod of the guardrail, several cleaning heads 4 are arranged along the length direction of the adjustable support block 3, and two adjacent cleaning heads 4 are connected by a second telescopic hose 17; at the same time, the cleaning head 4 and the adjustable support block 3 are connected by a telescopic guide rod 18, and a restoring spring 19 is sleeved on the circumferential direction of the telescopic guide rod 18.

[0037] The specific implementation is as follows: At the construction site, first adjust the position of the cleaning head 4 according to the size of the guardrail panel (double-wave or triple-wave), and partially sleeve it on the highway guardrail through the waist-shaped connecting piece 15 to keep fixed and run synchronously. Connect the water pipe, and the cleaning liquid is compressed and ejected by the suction of the high-pressure water spraying machine, hitting the surface of the guardrail to clean the dirt, old paint film and rust. The cleaned cleaning liquid, dirt, old paint film and rust fall on the filter screen for filtration, reducing environmental pollution. If the recovery pool is full, it is recycled. The spraying pressure, cleaning equipment and the forward speed of the high-pressure water spraying machine can be adjusted according to the construction progress to achieve a certain construction efficiency.

[0038] The above are the preferred embodiments of the utility model content, and are not intended to limit the utility model content. Any modifications, equivalent replacements and improvements made within the spirit and principle of the utility model content shall be included in the protection scope of the utility model content.

Claims

1. A cleaning device for surface treatment of a substrate for renovation of a high-speed guardrail, comprising a recovery pool (1), a water storage tank (2), an adjustable support block (3), a cleaning head (4) and a support rod (5); characterized in that: The recovery pool (1) is divided into two halves, the water storage tank (2) is fixed on the upper part of the recovery pool (1), and the support rod (5) is fixed on the upper part of the recovery pool (1); the adjustable support block (3) is adjustably sleeved with the support rod (5), and the adjustable support block (3) is provided with a plurality of them along the vertical direction of the support rod (5); the cleaning head (4) is installed on the inner side of the adjustable support block (3), and two adjacent cleaning heads (4) are connected by a first retractable hose (12), and the water inlet of the first retractable hose (12) is connected to a high-pressure water sprayer placed in the water storage tank (2) through a conduit (13).

2. The cleaning device for surface treatment of substrate for renovation of high-speed guardrail according to claim 1 is characterized in that: The conduit (13) can also be connected to a high-pressure water spraying machine placed on the transport vehicle.

3. The cleaning device for surface treatment of substrate for renovation of high-speed guardrail according to claim 1 is characterized in that: A connecting sub-component (11) is provided at the upper end of the support rod (5) on the other side. The connecting mother component (10) and the connecting sub-component (11) are both U-shaped structures, and the connection point where the connecting mother component (10) and the connecting sub-component (11) are connected is a hollow structure.

4. The cleaning device for surface treatment of substrate for renovation of high-speed guardrail according to claim 3 is characterized in that: The bottom of the connecting mother component (10) is provided with a sleeve (14), a hydraulic telescopic cylinder (16) is provided inside the sleeve (14), the bottom of the hydraulic telescopic cylinder (16) is fixed to the bottom of the sleeve (14), and the free end of the hydraulic telescopic cylinder (16) is hinged to the bottom of the connecting subcomponent (11) through a waist-shaped connecting component (15).

5. The cleaning device for surface treatment of substrate for renovation of highway guardrail according to claim 1 is characterized in that: A plurality of cleaning heads (4) are provided along the length direction of the adjustable support block (3), and two adjacent cleaning heads (4) are connected via a second retractable hose (17); the cleaning head (4) and the adjustable support block (3) are connected via a telescopic guide rod (18), and a restoring force spring (19) is sleeved in the circumferential direction of the telescopic guide rod (18).

6. A cleaning device for surface treatment of substrate for renovation of high-speed guardrails according to any one of claims 1 and 5, characterized in that: The cleaning head (4) is provided with a plurality of high-pressure nozzles (8), and the plurality of high-pressure nozzles (8) are distributed at the cleaning end of the cleaning head (4), and a roller (7) is provided at the bottom of the cleaning head (4).

7. The cleaning device for surface treatment of substrate for renovation of highway guardrail according to claim 1 is characterized in that: The adjustable support block (3) is provided with a limiting bolt hole (9), and a positioning bolt is provided in the limiting bolt hole (9).

8. The cleaning device for surface treatment of substrate for renovation of highway guardrail according to claim 1 is characterized in that: A filter screen is provided on the upper part of the recovery pool (1).

9. The cleaning device for surface treatment of substrate for renovation of highway guardrail according to claim 1 is characterized by: A protective cover is provided on the side of the recovery tank (1) away from the cleaning head (4).

10. The cleaning device for surface treatment of substrate for renovation of highway guardrail according to claim 1, characterized in that: A pulley (6) is provided at the bottom of the recovery pool (1).