Winding device for duplex stainless steel wire production

By designing auxiliary devices in the winding device for duplex stainless steel wire production, including cylinders, rotating rollers and limit rods, the problem of retraction after steel wire breaking is solved, production safety is ensured and the discharge operation is simplified.

CN223043354UActive Publication Date: 2025-07-01天长市乾瑞新材料科技有限公司
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Patent Information

Application Number
CN202421812576.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-07-01
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

In the production process of duplex stainless steel wire, existing winding devices are prone to sudden breakage of the steel wire, causing safety hazards in the production environment, and affecting the convenience of the cutting operation.

Method used

A winding device for the production of duplex stainless steel wire is designed, and the auxiliary device includes a first telescopic cylinder, a rotating roller, a special-shaped disc and a limiting rod. The cylinder drives the press block to move to the fixed seat, so that the rotating roller clamps the steel wire to avoid the steel wire retraction at the breakage.

Benefits of technology

It effectively avoids the retraction after the steel wire breaks, ensures the safety of the production workshop, and facilitates the operation of the unloading operation through the use of the lifting chamber.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of duplex stainless steel wire production and winding, and particularly relates to a winding device for duplex stainless steel wire production. An auxiliary device is mounted on the fixing frame; a pressing block is installed at the bottom of a connecting rod of a first telescopic air cylinder installed on a top plate of the fixing frame. Rotating cavities are formed in the opposite surfaces of the fixed seat and the pressing block; a rotating roller is mounted outside the section of the rotating rod; the end, inserted into the structural cavity, of the rotating rod is fixedly connected with a special-shaped disc. The section of the fixing rod is sleeved with a rotating buckle. A limiting rod is fixedly connected to the interior of the structural cavity; lifting cavities are symmetrically formed in the positions, located at the mounting positions of the clamping assemblies, of the top of the main plate. A second telescopic rod is mounted at the top of the second telescopic cylinder; the top end of the second telescopic rod is fixedly connected with a supporting block. And under the action of the auxiliary device, the broken steel wire is prevented from retracting, so that the safety of a production workshop is ensured, and the smooth proceeding of subsequent blanking operation is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding technology for duplex stainless steel wire production, in particular to a winding device for duplex stainless steel wire production. Background Technique

[0002] During the production of duplex stainless steel wire, a winding device is needed to wind the wire to facilitate the subsequent handling and application of the wire;

[0003] A Chinese patent with the publication number CN216997107U discloses a stainless steel wire winding device, which includes a base, a winding frame, a winding roller and a motor. A support rod is fixedly arranged at the top of the base and on one side of the winding frame. The upper end of the support rod is fixedly provided with a bottom box, and a top box is arranged on the top of the bottom box. Fixed mechanisms are arranged on the outer walls on both sides of the bottom box and the top box. Through slots corresponding in position are opened on the opposite sides of the bottom box and the top box. Lubricating oil and a pump body are arranged inside the bottom box. The output end of the pump body is fixedly provided with a lifting oil pipe. A spray oil pipe is fixedly arranged horizontally inside the top box, and a plurality of uniformly distributed oil spray holes are opened on the pipe wall of the spray oil pipe. The utility model has the function of automatically coating lubricating oil, improves the lubrication effect of stainless steel wire, has low operation intensity, and improves production efficiency;

[0004] When the above stainless steel wire winding device is in use, the phenomenon of sudden wire breakage will occur. The breakage of the wire will pose a great safety hazard to the production environment of the workshop, and due to the large mass of the wire after winding, the blanking operation is more inconvenient; Therefore, a winding device for duplex stainless steel wire production is proposed for the above problems. Content of the Utility Model

[0005] In order to make up for the deficiencies of the prior art and solve some existing problems in the winding of duplex stainless steel wire production, the utility model proposes a winding device for duplex stainless steel wire production.

[0006] The technical solution adopted by the utility model to solve its technical problems is: A winding device for duplex stainless steel wire production described in the utility model includes a main board; support blocks are fixedly connected to the four corners at the bottom of the main board; a fixing frame is installed at one end of the top of the main board; an auxiliary device is installed on the fixing frame; the auxiliary device includes a first telescopic cylinder; a connecting rod of the first telescopic cylinder is installed on the top plate of the fixing frame, and a pressing block is installed at the bottom; a fixing seat is installed at the top of the main board and at the bottom of the fixing frame; rotating cavities are opened on the opposite surfaces of the fixing seat and the pressing block; a rotating rod is installed inside the rotating cavity; a rotating roller is installed outside the cross-section of the rotating rod; the cross-sectional diameter of the rotating roller is larger than the opening depth of the rotating cavity;

[0007] A structural cavity is provided at the end of the fixed seat; the end of the rotating rod is inserted into the structural cavity; a special-shaped disk is fixedly connected to the end of the rotating rod inserted into the structural cavity; a fixed rod is installed in the structural cavity; a rotating buckle is sleeved outside the cross-section of the fixed rod; a spring is installed on the rotating buckle; the end of the spring is connected to the inner wall surface of the structural cavity; a limiting rod is fixedly connected inside the structural cavity; to prevent the steel wire from suddenly retracting when it breaks.

[0008] Preferably, the rotation trajectory of the special-shaped disk intersects with the operation trajectory of the rotating buckle; the spring does not deform when not in action; so that the rotating buckle can operate smoothly.

[0009] Preferably, when the pressing block moves downward to the lowest position, the pressing block contacts the rotating roller in the fixed seat; ensuring the smooth operation of the pressing block.

[0010] Preferably, a support frame is fixedly connected to the other end of the top of the main board; a clamping assembly is installed on the support frame; the clamping assembly includes a push rod, push rods are installed on both side frames of the support frame, a clamping plate is installed at the end of the push rod, and a central rod is fixedly connected to the center position of the clamping plate; a driving motor is installed on the support frame; the driving motor acts on the clamping assembly; achieving the clamping and fixing of the wire reel.

[0011] Preferably, lifting cavities are symmetrically provided at the installation position of the clamping assembly on the top of the main board; a second telescopic cylinder is installed inside the lifting cavity; a second telescopic rod is installed on the top of the second telescopic cylinder; a supporting block is fixedly connected to the top end of the second telescopic rod; facilitating the carrying out of the blanking operation.

[0012] Preferably, an installation frame is fixedly connected between the support frame and the fixed frame; a sliding rod is installed between the installation frames; a moving block is slidably sleeved on the sliding rod; a limiting ring is installed at the bottom of the moving block; a connecting plate is fixedly connected to the lower part of the frame body of the installation frame; a limiting roller is installed between the connecting plates; facilitating the winding of the steel wire.

[0013] The beneficial effects of the present utility model are as follows:

[0014] Through the structural design of the auxiliary device of the present utility model, once the steel wire breaks, the steel wire at the breakage has a tendency to retract, causing the rotating roller to drive the rotating rod inside the rotating cavity to rotate accordingly. The special-shaped disk in the structural cavity rotates with the rotating rod, and the special-shaped disk moves in the opposite direction and presses on the rotating buckle. With the cooperation of the limiting rod and the fixed rod, the rotation angle of the rotating roller is fixed, preventing the broken steel wire from retracting, ensuring the safety of the production workshop. After the steel wire winding is completed, the second telescopic cylinder inside the lifting cavity is started, and the second telescopic rod drives the supporting block to move upward to the bottom of the wire reel, achieving the support of the wire reel and facilitating the smooth progress of the subsequent blanking operation. Description of the Drawings

[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0016] Figure 1 It is a three-dimensional structural schematic diagram;

[0017] Figure 2 It is a structural schematic diagram of the limiting component;

[0018] Figure 3 It is a sectional structural schematic diagram of the fixed seat;

[0019] Figure 4 It is a structural schematic diagram of the easy-to-unload component;

[0020] Figure 5 It is a structural schematic diagram of the guiding component.

[0021] In the figure: 1, main board; 2, support block; 3, fixing frame; 401, first telescopic cylinder; 402, pressing block; 403, fixed seat; 404, rotating cavity; 405, rotating rod; 406, rotating roller; 407, structural cavity; 408, special-shaped disk; 409, fixed rod; 410, rotating buckle; 411, spring; 412, limiting rod; 501, support frame; 502, clamping component; 503, lifting cavity; 504, second telescopic cylinder; 505, second telescopic rod; 506, supporting block; 507, mounting frame; 508, sliding rod; 509, moving block; 510, limiting ring; 511, connecting plate; 512, limiting roller; 513, driving motor. Specific embodiments

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0023] Please refer to Figures 1-3As shown in the figure, a winding device for producing duplex stainless steel wire includes a main board 1; support blocks 2 are fixedly connected to the four corners at the bottom of the main board 1; a fixing frame 3 is installed at one end of the top of the main board 1; an auxiliary device is installed on the fixing frame 3; the auxiliary device includes a first telescopic cylinder 401; the connecting rod of the first telescopic cylinder 401 is installed on the top plate of the fixing frame 3, and a pressing block 402 is installed at the bottom; a fixing seat 403 is installed at the top of the main board 1 and at the bottom of the fixing frame 3; rotating cavities 404 are opened on the opposite surfaces of the fixing seat 403 and the pressing block 402; a rotating rod 405 is installed inside the rotating cavity 404; a rotating roller 406 is installed outside the cross-section of the rotating rod 405; the cross-sectional diameter of the rotating roller 406 is greater than the opening depth of the rotating cavity 404;

[0024] A structural cavity 407 is opened at the end of the fixing seat 403; the end of the rotating rod 405 is inserted into the structural cavity 407; a special-shaped disk 408 is fixedly connected to the end of the rotating rod 405 inserted into the structural cavity 407; a fixing rod 409 is installed in the structural cavity 407; a rotating buckle 410 is sleeved outside the cross-section of the fixing rod 409; a spring 411 is installed on the rotating buckle 410; the end of the spring 411 is connected to the inner wall surface of the structural cavity 407; a limiting rod 412 is fixedly connected inside the structural cavity 407; the rotation trajectory of the special-shaped disk 408 intersects with the operation trajectory of the rotating buckle 410; the spring 411 does not deform when not in action; when the pressing block 402 moves downward to the lowest position, the pressing block 402 contacts the rotating roller 406 in the fixing seat 403;

[0025] During operation, in the process of producing duplex stainless steel wire, a winding device is needed to wind the wire to facilitate the subsequent handling and application of the wire; when the above-mentioned stainless steel wire winding device is used, the wire may suddenly break. The breakage of the wire poses a great safety hazard to the production environment of the workshop, and due to the large mass of the wire after winding, the blanking operation is rather inconvenient. This application acts through the auxiliary device. The first telescopic cylinder 401 is started, and the pressing block 402 moves towards the fixing seat 403, so that the rotating roller 406 clamps the outside of the wire. Once the wire breaks, the broken wire tends to retract, causing the rotating roller 406 to drive the rotating rod 405 inside the rotating cavity 404 to rotate accordingly. The special-shaped disk 408 in the structural cavity 407 rotates with the rotating rod 405. The special-shaped disk 408 moves in the opposite direction and presses on the rotating buckle 410. With the cooperation of the limiting rod 412 and the fixing rod 409, the rotation angle of the rotating roller 406 is fixed, preventing the broken wire from retracting and ensuring the safety of the production workshop.

[0026] Please refer to Figures 4-5As shown in the figure, at the other end of the top of the main board 1, a support frame 501 is fixedly connected; a clamping assembly 502 is installed on the support frame 501; the clamping assembly 502 includes a push rod, and push rods are installed on both side frames of the support frame 501. A clamping plate is installed at the end of the push rod, and a central rod is fixedly connected to the center position of the clamping plate; a driving motor 513 is installed on the support frame 501; the driving motor 513 acts on the clamping assembly 502; on the top of the main board 1, lifting cavities 503 are symmetrically opened at the installation position of the clamping assembly 502; a second telescopic cylinder 504 is installed inside the lifting cavity 503; a second telescopic rod 505 is installed at the top of the second telescopic cylinder 504; a support block 506 is fixedly connected to the top end of the second telescopic rod 505; an installation frame 507 is fixedly connected between the support frame 501 and the fixed frame 3; a sliding rod 508 is installed between the installation frames 507; a moving block 509 is slidably sleeved on the sliding rod 508; a limiting ring 510 is installed at the bottom of the moving block 509; a connecting plate 511 is fixedly connected to the lower part of the frame of the installation frame 507; a limiting roller 512 is installed between the connecting plates 511;

[0027] During operation, when winding the steel wire, start the driving motor 513 on the support frame 501, and the clamping assembly 502 operates to wind the steel wire. The moving block 509 drives the limiting ring 510 to move back and forth along the sliding rod 508, achieving smooth winding of the steel wire. After the steel wire winding is completed, start the second telescopic cylinder 504 inside the lifting cavity 503, and the second telescopic rod 505 drives the support block 506 to move upward to the bottom of the wire roller, achieving the support of the wire roller and facilitating the subsequent smooth progress of the blanking operation.

[0028] Working principle: During the production of duplex stainless steel wire, a winding device is required to wind up the wire to facilitate subsequent handling and application of the wire. When the above-mentioned stainless steel wire winding device is in use, the wire may suddenly break. The bursting of the wire poses a great safety hazard to the production environment of the workshop. Moreover, due to the large mass of the wire after winding, the blanking operation is rather inconvenient. This application acts through an auxiliary device. The wire to be wound is sent into the working range of the rotating roller 406, passes through the bottom of the limiting roller 512 and is pulled out through the limiting ring 510, and then wound around the wire take-up roller. The first telescopic cylinder 401 is started, and the pressing block 402 moves towards the fixed seat 403, so that the rotating roller 406 clamps the outside of the wire. The driving motor 513 on the support frame 501 is started, and the clamping assembly 502 operates, so that the wire is wound. The moving block 509 drives the limiting ring 510 to move back and forth along the sliding rod 508. Once the wire breaks, the wire at the breakage point has a tendency to retract, causing the rotating roller 406 to drive the rotating rod 405 inside the rotating cavity 404 to rotate accordingly. The special-shaped disk 408 in the structural cavity 407 rotates following the rotating rod 405. The special-shaped disk 408 moves in the opposite direction and presses on the rotating buckle 410. With the cooperation of the limiting rod 412 and the fixed rod 409, the rotation angle of the rotating roller 406 is fixed, preventing the broken wire from retracting and ensuring the safety of the production workshop. After the wire winding is completed, the second telescopic cylinder 504 inside the lifting cavity 503 is started, and the second telescopic rod 505 drives the supporting block 506 to move upward to the bottom of the wire roller, achieving the support of the wire roller and facilitating the smooth progress of the subsequent blanking operation.

[0029] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. A winding device for producing duplex stainless steel wire, comprising a main board (1); support blocks (2) are fixedly connected to the four corners of the bottom of the main board (1); a fixing frame (3) is installed at one end of the top of the main board (1); an auxiliary device is installed on the fixing frame (3); the characteristics are: The auxiliary device comprises a first telescopic cylinder (401); a first telescopic cylinder (401) is mounted on the top plate of the fixing frame (3); a pressing block (402) is mounted on the bottom of the connecting rod; a fixing seat (403) is mounted on the top of the main board (1) and located at the bottom of the fixing frame (3); a rotating cavity (404) is provided on the opposite surfaces of the fixing seat (403) and the pressing block (402); a rotating rod (405) is mounted inside the rotating cavity (404); a rotating roller (406) is mounted on the outside of the cross section of the rotating rod (405); the cross-sectional diameter of the rotating roller (406) is greater than the opening depth of the rotating cavity (404); A structural cavity (407) is provided at the end of the fixing seat (403); the end of the rotating rod (405) is inserted into the structural cavity (407); the end of the rotating rod (405) inserted into the structural cavity (407) is fixedly connected to a special-shaped disk (408); a fixing rod (409) is installed in the structural cavity (407); a rotating buckle (410) is sleeved on the outside of the cross section of the fixing rod (409); a spring (411) is installed on the rotating buckle (410); the end of the spring (411) is connected to the inner wall surface of the structural cavity (407); and a limiting rod (412) is fixedly connected to the inside of the structural cavity (407).

2. A winding device for producing duplex stainless steel wire according to claim 1, characterized in that: The rotation track of the special-shaped disk (408) intersects with the operation track of the rotating buckle (410); and the spring (411) does not deform when not in action.

3. A winding device for producing duplex stainless steel wire according to claim 2, characterized in that: When the pressing block (402) moves downward to the lowest position, the pressing block (402) contacts the rotating roller (406) in the fixing seat (403).

4. A winding device for producing duplex stainless steel wire according to claim 3, characterized in that: The other end of the top of the main board (1) is fixedly connected to a support frame (501); a clamping assembly (502) is installed on the support frame (501); the clamping assembly (502) includes a push rod, and push rods are installed on both sides of the support frame (501), and clamping plates are installed on the ends of the push rods, and a center rod is fixedly connected to the center position of the clamping plate; a driving motor (513) is installed on the support frame (501); the driving motor (513) acts on the clamping assembly (502).

5. A winding device for producing duplex stainless steel wire according to claim 4, characterized in that: A lifting chamber (503) is symmetrically provided on the top of the main board (1) at the installation position of the clamping assembly (502); a second telescopic cylinder (504) is installed inside the lifting chamber (503); a second telescopic rod (505) is installed on the top of the second telescopic cylinder (504); and a supporting block (506) is fixedly connected to the top of the second telescopic rod (505).

6. A winding device for producing duplex stainless steel wire according to claim 5, characterized in that: A mounting frame (507) is fixedly connected between the support frame (501) and the fixed frame (3); a sliding rod (508) is installed between the mounting frames (507); a moving block (509) is slidably sleeved on the sliding rod (508); a limiting ring (510) is installed at the bottom of the moving block (509); a connecting plate (511) is fixedly connected to the lower part of the mounting frame (507); and a limiting roller (512) is installed between the connecting plates (511).

Citation Information

Patent Citations

  • Stainless steel wire winding device

    CN216997107U