Roller skating component and winch pressurizing system
By designing a roller-slip component for a winch pressurization system, the component includes a pulley, a mounting shaft and a mounting frame, which is connected to the mast as a whole, the problems of large installation space and high processing requirements in the prior art are solved, and the installation space is reduced, simple processing and easy replacement are achieved.
Patent Information
- Application Number
- CN202421677646.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-15
AI Technical Summary
The pulley installation method of the existing winch pressurization system requires a large installation space, and the processing requirements are high, and the installation and replacement are troublesome, so it cannot meet the needs of some models that cannot be equipped due to space limitations.
A roller-slip component, including pulleys, mounting shafts and mounting frames, is designed to connect to the masts in an integral manner, reduce installation space requirements and securely connect through fasteners to simplify the installation process.
It has achieved the reduction of installation space of roller-skid components, reduced processing requirements, and easy installation and replacement, which has solved the problem that some models cannot be equipped with a winch pressurization system due to space limitations.
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Figure CN223047150U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of basic construction equipment, in particular to a roller component and a hoist pressurization system. Background Art
[0002] When equipment with a hoist pressurization method (such as a rotary drilling rig or a crane, etc.) is working, multiple groups of pulleys need to be arranged on the mast to guide or change the path of the steel wire rope. The existing installation of the pulley of the hoist pressurization system is to set two vertical plates on the mast, directly process the pulley slot and the installation hole of the installation shaft on the vertical plate or the mast. During assembly, first place the pulley between the two installation holes, that is, in the installation slot of the pulley, and then sequentially pass the installation shaft through the installation hole and the pulley. Therefore, the length of the installation shaft is generally above 100 mm, and a large installation space is required for installing the installation shaft. Moreover, the mast not only has a limited volume but also needs to provide a movement space for the power head of the hoist pressurization system. There are many parts in the pulley assembly, and the installation and replacement are troublesome. In addition, small equipment or some models of equipment can only provide limited installation space, and the existing pulley installation method of the hoist pressurization system cannot be installed. Content of the Utility Model
[0003] In view of this, the purpose of the present utility model is to provide a roller component, which can solve the problems existing in the prior art, reduce the installation space required during the installation of the roller component, have low processing requirements, and be convenient for installation and replacement.
[0004] The present utility model provides a roller component for assembling on a mast. The roller component includes a pulley, an installation shaft, and an installation frame. The installation frame includes a first installation part and a second installation part arranged oppositely, and a third installation part and a fourth installation part arranged oppositely. The first installation part and the second installation part are respectively fixedly connected to the third installation part and the fourth installation part. The first installation part is provided with a first installation hole, the second installation part is provided with a second installation hole, the pulley is arranged between the first installation part and the second installation part, and the installation shaft is sequentially arranged through the first installation hole, the pulley, and the second installation hole. The third installation part is fixedly connected to the mast through a first fastening member, and the fourth installation part is fixedly connected to the mast through a second fastening member.
[0005] In one embodiment, the installation frame includes a first limiting plate and a second limiting plate. The first limiting plate and the second limiting plate are arranged on a side of the first installation part away from the pulley. The first limiting plate and the second limiting plate are respectively fixedly connected to the first installation part. The installation shaft is provided with a first limiting groove and a second limiting groove arranged oppositely. At least part of the first limiting plate is arranged in the first limiting groove, and at least part of the second limiting plate is arranged in the second limiting groove.
[0006] In one embodiment, the first mounting portion includes a first connecting segment, a second connecting segment and a third connecting segment that are fixedly connected in sequence, the second connecting segment is annular, the second connecting segment is arranged between the first connecting segment and the third connecting segment, and the first limiting plate and the second limiting plate are respectively fixedly connected to the second connecting segment.
[0007] In one embodiment, the mounting frame includes a first limit plate and a second limit plate, the first limit plate and the second limit plate are arranged on the side of the second mounting part away from the pulley, the first limit plate and the second limit plate are respectively fixedly connected to the second mounting part, and the mounting shaft is provided with a third limit groove and a fourth limit groove arranged opposite to each other, at least a portion of the first limit plate is arranged in the third limit groove, and at least a portion of the second limit plate is arranged in the fourth limit groove.
[0008] In one embodiment, the second mounting portion includes a fourth connecting segment, a fifth connecting segment and a sixth connecting segment that are fixedly connected in sequence, the fifth connecting segment is annular, the fifth connecting segment is arranged between the fourth connecting segment and the sixth connecting segment, and the first limiting plate and the second limiting plate are respectively fixedly connected to the fifth connecting segment.
[0009] In one embodiment, the first limiting plate is rectangular or arc-shaped, and the second limiting plate is rectangular or arc-shaped.
[0010] In one embodiment, the third mounting portion is provided with at least two first connecting holes, and the first fastener is fixedly connected to the mast through the first connecting holes. The fourth mounting portion is provided with at least two second connecting holes, and the second fastener is fixedly connected to the mast through the second connecting holes.
[0011] In one embodiment, the wheel skating component is further provided with a bearing, the mounting shaft passes through the bearing, and the bearing is disposed between the mounting shaft and the pulley.
[0012] In one embodiment, the mounting shaft is provided with a first oil channel and a second oil channel, the first oil channel is arranged along the axial direction of the mounting shaft, and the second oil channel is designed and arranged along the radial direction of the mounting shaft, one end of the first oil channel is connected to the oil cup, and the other end of the first oil channel is connected to the second oil channel, and the oil in the oil cup flows to the bearing through the first oil channel and the second oil channel.
[0013] The utility model also relates to a winch pressurizing system, comprising the above-mentioned wheel sliding component.
[0014] The roller skating component of the present utility model assembles a pulley, a mounting shaft and a mounting bracket into an integral structure. There is no need to pre-process the mounting hole for the pulley shaft on the mast. During installation, the third mounting part is fixed to the mast through the first fastener, and the fourth mounting part is fixed to the mast through the second fastener, realizing the fixed connection between the roller skating component and the mast. The overall connection of the roller skating component to the mast requires less installation space and lower processing requirements compared to the split installation of the pulley and the mast in the prior art, and is convenient for installation and replacement, solving the problem that some models cannot be equipped with a hoisting pressurization system due to space limitations. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can also be obtained based on these drawings without creative efforts.
[0016] Figure 1 is a front view structural schematic diagram of the roller skating component of the first embodiment of the present utility model;
[0017] Figure 2 is a side view structural schematic diagram of the roller skating component of the first embodiment of the present utility model;
[0018] Figure 3 is Figure 1 the cross-sectional structural schematic diagram at A-A in
[0019] Figure 4 is a structural schematic diagram of the mounting bracket of the first embodiment of the present utility model;
[0020] Explanation of the reference numerals in the drawings: First mounting hole - 101; Second mounting hole - 102; First limiting groove - 103; Second limiting groove - 104; First connection hole - 105; Second connection hole - 106; First oil passage - 107; Second oil passage - 108; Pulley - 11; Mounting shaft - 12; Mounting bracket - 13; First mounting part - 131; First connection section - 1311; Second connection section - 1312; Third connection section - 1313; Second mounting part - 132; Third mounting part - 133; Fourth mounting part - 134; First limiting plate - 135; Second limiting plate - 136; Bearing - 14.
[0021] The realization of the purpose, functional features and advantages of the present utility model will be further described in conjunction with the embodiments with reference to the drawings. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The following will describe in detail specific embodiments of the present utility model in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of them. Based on the description of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present utility model.
[0023] In the description of the present utility model, unless otherwise clearly defined and limited, terms such as "set", "installed", "connected", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific situations.
[0024] The orientation or positional relationship indicated by terms such as "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed during use. It is only for the convenience of description and simplification of the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model.
[0025] Terms such as "first", "second", "third", etc. are only used to distinguish elements with similar attributes, rather than indicating or implying relative importance or a specific order.
[0026] The term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion. In addition to the listed elements, it may also include other elements not specifically listed.
[0027] Such as Figures 1 to 4As shown in the figure, when the equipment with a winch pressurization method is working, multiple sets of pulleys 11 need to be arranged on the mast to guide or change the path of the wire rope. For example, construction machinery such as a rotary drilling rig or a crane. The pulley components are installed on the mast of the rotary drilling rig or the mast of the crane. The pulley components are part of the winch pressurization system. The pulley components include a pulley 11, a mounting shaft 12, and a mounting bracket 13. The mounting bracket 13 includes a first mounting portion 131 and a second mounting portion 132 arranged oppositely, and a third mounting portion 133 and a fourth mounting portion 134 arranged oppositely. The first mounting portion 131 and the second mounting portion 132 are respectively fixedly connected to the third mounting portion 133 and the fourth mounting portion 134. The first mounting portion 131 is provided with a first mounting hole 101, and the second mounting portion 132 is provided with a second mounting hole 102. The pulley 11 is arranged between the first mounting portion 131 and the second mounting portion 132. The mounting shaft 12 is sequentially arranged through the first mounting hole 101, the pulley 11, and the second mounting hole 102. The third mounting portion 133 is fixedly connected to the mast through a first fastener, and the fourth mounting portion 134 is fixedly connected to the mast through a second fastener. In this embodiment, an installation area is formed between the first mounting portion 131, the second mounting portion 132, the third mounting portion 133, and the fourth mounting portion 134. The pulley 11 is arranged in the installation area. Among them, the third mounting portion 133 and the fourth mounting portion 134 are preferably in a plate-like or block-like structure. The third mounting portion 133 is provided with at least two first connection holes 105, and the mast is provided with first threaded holes matching the first connection holes 105. The first fastener passes through the first connection holes 105 and the first threaded holes to be fixedly connected to the mast. The fourth mounting portion 134 is provided with at least two second connection holes 106. The second fastener passes through the second connection holes 106 to be fixedly connected to the mast. The fourth mounting portion 134 is provided with second threaded holes matching the second connection holes 106. The second fastener passes through the second connection holes 106 and the second threaded holes to be fixedly connected to the mast.
[0028] The pulley component of the present utility model assembles the pulley 11, the mounting shaft 12, and the mounting bracket 13 into an integral structure. It is not necessary to pre-process the mounting holes for the pulley 11 shaft on the mast. During installation, the third mounting portion 133 is fixed on the mast through a first fastener, and the fourth mounting portion 134 is fixed on the mast through a second fastener, realizing the fixed connection between the pulley component and the mast. By connecting the pulley component as a whole to the mast, compared with the split installation of the pulley 11 and the mast in the prior art, the installation space required for the pulley component is smaller, the processing requirements are lower, the installation and replacement are convenient, and the problem that some models cannot be equipped with a winch pressurization system due to space limitation is solved.
[0029] As Figure 2 and Figure 3As shown, the mounting frame 13 includes a first limiting plate 135 and a second limiting plate 136, which are arranged on a side of the first mounting portion 131 away from the pulley 11, and the first limiting plate 135 and the second limiting plate 136 are respectively fixedly connected to the first mounting portion 131, and the mounting shaft 12 is provided with a first limiting groove 103 and a second limiting groove 104 which are arranged opposite to each other, at least a part of the first limiting plate 135 is arranged in the first limiting groove 103, and at least a part of the second limiting plate 136 is arranged in the second limiting groove 104, and the first limiting plate 135 and the second limiting plate 136 provide axial fixation for the mounting shaft 12, so as to prevent the mounting shaft 12 from rotating with the pulley 11 when the pulley 11 rotates, and also prevent the mounting shaft 12 from loosening during use. Among them, the first limiting plate 135 is rectangular or arc-shaped, and the second limiting plate 136 is rectangular or arc-shaped, but is not limited thereto.
[0030] like Figure 1 and Figure 2 As shown, the first mounting portion 131 includes a first connecting segment 1311, a second connecting segment 1312 and a third connecting segment 1313 which are fixedly connected in sequence, the second connecting segment 1312 is annular, the second connecting segment 1312 is arranged between the first connecting segment 1311 and the third connecting segment 1313, the first mounting hole 101 is arranged in the second connecting segment 1312, the first limiting plate 135 and the second limiting plate 136 are respectively fixedly connected to the second connecting segment 1312, and the fixed connection method is preferably fixed by bolts or screws.
[0031] like Figure 3 As shown, the roller skate component is also provided with a bearing 14, and the mounting shaft 12 is arranged through the bearing 14, and the bearing 14 is arranged between the mounting shaft 12 and the pulley 11, which can reduce the friction coefficient between the mounting shaft 12 and the pulley 11, ensure the rotation accuracy of the mounting shaft 12, and reduce energy consumption.
[0032] like Figure 3 As shown, the mounting shaft 12 is provided with a first oil passage 107 and a second oil passage 108. The first oil passage 107 is arranged along the axial direction of the mounting shaft 12, and the second oil passage 108 is designed and arranged along the radial direction of the mounting shaft 12. One end of the first oil passage 107 is connected to the oil cup, and the other end of the first oil passage 107 is connected to the second oil passage 108. The oil in the oil cup flows to the bearing 14 through the first oil passage 107 and the second oil passage 108, thereby reducing the friction between the bearing 14 and the mounting shaft 12.
[0033] The installation space required for the roller skating component of the present utility model is small, which can solve the problem that the installation space of small-sized construction machinery is limited and the winch pressurization system cannot be installed. The roller skating component can be fixedly connected to the mast through bolts, without welding vertical plates on the mast and setting holes for the installation shaft 12, with lower processing requirements, convenient and fast installation and replacement, and improved installation speed of the roller skating component. In addition, using an integral roller skating component, it can be directly installed and disassembled during installation and replacement, greatly improving the installation efficiency.
[0034] Second Embodiment
[0035] The roller skating component of this embodiment is substantially the same in structure as that of the first embodiment, the difference being the positions of the first limiting plate 135 and the second limiting plate 136.
[0036] Specifically, the second installation part 132 includes a fourth connection section, a fifth connection section, and a sixth connection section that are fixedly connected in sequence. The fifth connection section is annular, and the fifth connection section is arranged between the fourth connection section and the sixth connection section. The second installation hole 102 is arranged in the fifth connection section, and the first limiting plate 135 and the second limiting plate 136 are respectively fixedly connected to the fifth connection section. The installation frame 13 includes the first limiting plate 135 and the second limiting plate 136. The first limiting plate 135 and the second limiting plate 136 are arranged on the side of the second installation part 132 away from the pulley 11, and the first limiting plate 135 and the second limiting plate 136 are respectively fixedly connected to the second installation part 132. The installation shaft 12 is provided with a third limiting groove and a fourth limiting groove that are oppositely arranged. At least part of the first limiting plate 135 is arranged in the third limiting groove, and at least part of the second limiting plate 136 is arranged in the fourth limiting groove.
[0037] The present utility model also relates to a winch pressurization system, including the above-mentioned roller skating component.
[0038] The above is only the specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present utility model should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the appended claims.
Claims
1. A roller skating component, used for assembling on a mast, characterized in that: A pulley (11), a mounting shaft (12) and a mounting frame (13); the mounting frame (13) comprises a first mounting portion (131), a second mounting portion (132) and a third mounting portion (133) and a fourth mounting portion (134) which are arranged opposite to each other; the first mounting portion (131) and the second mounting portion (132) are fixedly connected to the third mounting portion (133) and the fourth mounting portion (134) respectively; the first mounting portion (131) is provided with a first mounting hole (101); the second mounting portion (132) is provided with a second mounting hole (102); the pulley (11) is arranged between the first mounting portion (131) and the second mounting portion (132); the mounting shaft (12) is arranged to pass through the first mounting hole (101), the pulley (11) and the second mounting hole (102) in sequence; the third mounting portion (133) is fixedly connected to the mast via a first fastener; and the fourth mounting portion (134) is fixedly connected to the mast via a second fastener.
2. The roller skate component according to claim 1, characterized in that: The mounting frame (13) comprises a first limiting plate (135) and a second limiting plate (136); the first limiting plate (135) and the second limiting plate (136) are arranged on a side of the first mounting portion (131) away from the pulley (11); the first limiting plate (135) and the second limiting plate (136) are respectively fixedly connected to the first mounting portion (131); the mounting shaft (12) is provided with a first limiting groove (103) and a second limiting groove (104) which are arranged opposite to each other; at least a part of the first limiting plate (135) is arranged in the first limiting groove (103); and at least a part of the second limiting plate (136) is arranged in the second limiting groove (104).
3. The roller skate component according to claim 2, characterized in that: The first mounting portion (131) comprises a first connecting section (1311), a second connecting section (1312) and a third connecting section (1313) which are fixedly connected in sequence, the second connecting section (1312) is annular, the second connecting section (1312) is arranged between the first connecting section (1311) and the third connecting section (1313), and the first limiting plate (135) and the second limiting plate (136) are respectively fixedly connected to the second connecting section (1312).
4. The roller skate component according to claim 1, wherein: The mounting frame (13) comprises a first limiting plate (135) and a second limiting plate (136), wherein the first limiting plate (135) and the second limiting plate (136) are arranged on a side of the second mounting portion (132) away from the pulley (11), and the first limiting plate (135) and the second limiting plate (136) are respectively fixedly connected to the second mounting portion (132), and the mounting shaft (12) is provided with a third limiting groove and a fourth limiting groove which are arranged opposite to each other, and at least a part of the first limiting plate (135) is arranged in the third limiting groove, and at least a part of the second limiting plate (136) is arranged in the fourth limiting groove.
5. The roller skate component according to claim 4, characterized in that: The second mounting portion (132) comprises a fourth connecting segment, a fifth connecting segment and a sixth connecting segment which are fixedly connected in sequence, the fifth connecting segment is annular, the fifth connecting segment is arranged between the fourth connecting segment and the sixth connecting segment, and the first limiting plate (135) and the second limiting plate (136) are respectively fixedly connected to the fifth connecting segment.
6. The roller skating component according to claim 3 or 5, characterized in that: The first limiting plate (135) is rectangular or arc-shaped, and the second limiting plate (136) is rectangular or arc-shaped.
7. The roller skating component according to claim 2 or 4, characterized in that: The third mounting portion (133) is provided with at least two first connection holes (105), and the first fastener passes through the first connection holes (105) to be fixedly connected to the mast. The fourth mounting portion (134) is provided with at least two second connection holes (106), and the second fastener passes through the second connection holes (106) to be fixedly connected to the mast.
8. The roller skating component according to claim 2 or 4, characterized in that: The wheel skating component is also provided with a bearing (14), the installation shaft (12) passes through the bearing (14), and the bearing (14) is arranged between the installation shaft (12) and the pulley (11).
9. The roller skate component according to claim 8, characterized in that: The installation shaft (12) is provided with a first oil passage (107) and a second oil passage (108); the first oil passage (107) is arranged along the axial direction of the installation shaft (12); the second oil passage (108) is designed and arranged along the radial direction of the installation shaft (12); one end of the first oil passage (107) is connected to an oil cup; the other end of the first oil passage (107) is communicated with the second oil passage (108); the oil in the oil cup flows to the bearing (14) through the first oil passage (107) and the second oil passage (108).
10. A winch pressurizing system, characterized in that: The roller skating component comprises the roller skating component according to any one of claims 1 to 9.