Integrated LED fantasy colored lamp band batch aging jig
By designing a batch aging fixture with parallel connected audio clips and a thick wired LED fantasy light strips, the problems of excessive current load and confusing wiring are solved, and efficient and safe batch aging test is achieved, which simplifies the operation process and improves product quality.
Patent Information
- Application Number
- CN202421899985.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The existing LED light strip batch test fixtures have problems such as excessive current load, causing wire melting, wiring disorder, operation difficulties and safety hazards.
An integrated LED fantasy light with batch aging fixture is designed, and a parallel connected audio clip and bold wire are used to clearly identify the power supply and signal holes, and the controller and SD card installation holes are integrated on the power box to separate the power supply of the product and the controller.
It realizes efficient and safe batch aging testing, simplifies the operation process, protects the controller and products, and improves the testing efficiency and quality.
Smart Images

Figure CN223051490U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED lamp production, in particular to an integrated LED color-changing light strip batch aging fixture. Background Art
[0002] In the production and testing process of LED color-changing light strips, aging testing is a key step, and its purpose is to test the stability and reliability of products by simulating long-term operating conditions. However, there are a series of problems with existing batch testing fixtures, which not only affect the testing efficiency, but may also damage the products, and even cause safety accidents.
[0003] Limitations of existing batch testing fixtures: Current load problem: In the current design of testing fixtures, the pins of multiple audio clips are respectively connected to the positive and negative poles of the power supply. When connecting a large number of products for simultaneous testing, excessive current may cause the plastic shrapnel to melt due to the increase in wire temperature. This phenomenon will not only cause open circuits or short circuits, but may also damage the products under test or cause fires.
[0004] Port expansion problem: In addition to the positive and negative power supply ports, the aging color-changing series products also require 2-3 IC control signal output ports. In the existing fixture design, it is necessary to connect the power supply to the controller additionally, and connect many wires and audio clips in series at its signal output port for port expansion. This approach leads to chaotic wiring, making the aging operation difficult, reducing the operation efficiency, and increasing the risk of operation errors. Content of the Utility Model
[0005] The purpose of the utility model is to provide an integrated LED color-changing light strip batch aging fixture to solve the problems of chaotic wiring, difficult wire management, excessive current or incorrect wire connection damaging products and controllers and posing a fire risk when batch aging LED color-changing light strips.
[0006] To achieve the above purpose, the utility model provides the following technical solution:
[0007] An integrated LED color-changing light strip batch aging fixture, characterized in that it includes an electric box, a controller is fixedly arranged on one side of the upper part of the electric box, audio clips are evenly arranged on the other side of the upper part of the electric box, the audio clips are provided with four-hole clip mouths, metal shrapnel is movably arranged inside each hole of the clip mouth, two of the four holes of the clip mouth are power supply holes, and the other two holes are signal output holes. The power supply holes on the audio clips are connected in parallel with each other, and the signal output holes on the audio clips are connected in parallel with each other. Controller power supply wire holes and product power supply wire holes are respectively arranged on the side of the electric box. The controller power supply wire hole is connected to the controller through a wire, and the product power supply wire hole is connected to the power supply hole of the clip mouth through a wire.
[0008] Preferred technical solution: The electrical box is made of a wooden box body.
[0009] Preferred technical solution: A total of 10 audio clamps are provided.
[0010] Preferred technical solution: The wire is 2.5 square.
[0011] Preferred technical solution: At the upper side of the electrical box and corresponding to the positions of the power supply holes and signal output holes, marks are respectively provided.
[0012] Preferred technical solution: At the side part of the electrical box, an installation hole for the controller SD card is further provided.
[0013] Preferred technical solution: The size of the electrical box is 600*220*40MM.
[0014] Preferred technical solution: At the position where the controller is installed on the electrical box, a square hole with a size of 160*75MM is opened, and the display interface and keys of the controller are respectively exposed outside the electrical box.
[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0016] High efficiency: By installing multiple four-hole clip mouths on the electrical box and adopting a metal elastic sheet design, the audio clamps are more resistant to high temperatures. At the same time, all port pins are connected in parallel, and the wire is thickened to 2.5 square, which can withstand a larger current, so that more products can be aged simultaneously.
[0017] Easy to operate and clearly marked: The marks on the jig are clear, which is convenient for distinguishing the power supply holes and signal output holes, simplifies the operation process, and improves the operation efficiency. At the same time, the display interface and key parts of the controller are exposed, which is convenient for operation and observation.
[0018] Strong protection: By opening round holes on the side of the jig to access two groups of power supplies, the power supply of the product and the controller is separated, effectively protecting the controller from being damaged due to excessive current.
[0019] Centralized management and quality assurance: All items required for aging are concentrated on one box, the operation is more concise and clear, the efficiency is higher, and at the same time, product damage is avoided, ensuring the product quality.
[0020] Flexibility and applicability: The electrical box is designed with an SD card installation hole, which is convenient for replacing different control programs, can meet the control of different ICs, and increases the applicability and flexibility of the jig.
[0021] Sufficient capacity: 10 audio clamps are provided on the electrical box, and each clamp can work independently, greatly increasing the capacity of the aging test. Description of the Drawings
[0022] To more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0023] Figure 1 Schematic diagram of the three-dimensional structure of the present utility model;
[0024] Figure 2 Schematic diagram of the structure of the present utility model after removing the cover plate;
[0025] Figure 3 Schematic diagram of the structure of the present utility model after removing the spring, front buffer layer and rear buffer layer;
[0026] Annotation of reference numerals: 1 - electrical box, 2 - controller, 3 - audio clip, 4 - four-hole clip opening, 5 - metal spring piece, 6 - controller power supply wire hole, 7 - product power supply wire hole, 8 - controller SD card installation hole, 9 - identifier. Detailed implementation manners
[0027] The following embodiments will describe the present utility model in detail with reference to the drawings. In the drawings or descriptions, similar or identical parts use the same reference numerals, and in actual applications, the shapes, thicknesses or heights of the components can be enlarged or reduced. The embodiments listed in the present utility model are only used to illustrate the present utility model and are not used to limit the scope of the present utility model. Any obvious modification or change made to the present utility model does not depart from the spirit and scope of the present utility model.
[0028] Please refer to Figure 1 、 Figure 2 and Figure 3 ,
[0029] In the embodiments of the present utility model, an integrated LED colorful light strip batch aging fixture includes an electrical box 1. On one side of the upper part of the electrical box 1, a controller 2 is fixedly arranged. On the other side of the upper part of the electrical box 1, audio clips 3 are evenly arranged. The audio clips 3 are provided with four-hole clip openings 4. Inside each clip opening 4, a metal spring piece 5 is movably arranged. Two of the four-hole clip openings 4 are power supply holes, and the other two are signal output holes. The power supply holes on the audio clips 3 are connected in parallel with each other, and the signal output holes on the audio clips 3 are connected in parallel with each other. On the side of the electrical box 1, a controller power supply wire hole 6 and a product power supply wire hole 7 are respectively arranged. The controller power supply wire hole 6 is connected to the controller 2 through a wire, and the product power supply wire hole 7 is connected to the power supply hole of the clip opening 4 through a wire.
[0030] The electric box 1 is made of wood. There are 10 audio clamps 3 in total. The wire is 2.5 square. At the upper side of the electric box 1 and corresponding to the positions of the power supply holes and signal output holes, there are respectively markings 9. On the side of the electric box 1, there is also a controller SD card installation hole 8. The size of the electric box 1 is 600*220*40MM. At the position where the controller 2 is installed on the electric box 1, there is a square hole with a size of 160*75MM, and the display interface and buttons of the controller 2 are respectively exposed outside the electric box 1.
[0031] In this utility model, 10 four-hole clip mouths are installed on the electric box 1. The audio clamps with metal elastic pieces 5 are more heat-resistant. All port pins are connected together in parallel, and the wires are thickened to 2.5 square to withstand a larger current so that more products can be aged simultaneously. The audio clamps are used in groups of four holes, where two holes are power supply holes and the other two holes are signal output holes, and markings are engraved on the electric box 1 for easy distinction. Four round holes are opened on the side of the fixture to connect two groups of power supplies respectively, separating the power supply of the product from the control to protect the controller from being damaged due to excessive current.
[0032] Connect the wires of the LED color-changing products to the fixture according to the fixture markings, then insert the fixture into the corresponding IC control SD card and power on the light strip and the controller respectively to start batch aging. The wires are thickened, the audio clamps are more heat-resistant and have clear markings, and all the items required for aging are concentrated on one box, making the operation simpler, clearer, more efficient, and avoiding product damage to ensure product quality.
[0033] Expose the display interface and button part of the controller 2 for easy operation and observation. Open a (sized) hole at the position of the controller card insertion on the electric box 1 to facilitate replacing different control programs to meet the control of different ICs.
[0034] For those skilled in the art, it is obvious that this utility model is not limited to the details of the above exemplary embodiments, and without departing from the spirit or basic characteristics of this utility model, this utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of this utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within this utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0035] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. Integrated LED colorful light strip batch aging fixture, characterized by: The invention comprises an electrical box (1), wherein a controller (2) is fixedly arranged on one side of the upper part of the electrical box (1), and an audio clip (3) is evenly arranged on the other side of the upper part of the electrical box (1). The audio clip (3) is provided with a four-hole clamping opening (4), and a metal spring (5) is movably arranged on the inner side of each hole of the clamping opening (4). Two holes in the four-hole clamping opening (4) are power supply holes, and the other two holes are signal output holes. The power supply holes on the audio clip (3) are connected in parallel with each other, and the signal output holes on the audio clip (3) are connected in parallel with each other. The side of the electrical box (1) is respectively provided with a controller power supply line hole (6) and a product power supply line hole (7), wherein the controller power supply line hole (6) is connected to the controller (2) through a wire, and the product power supply line hole (7) is connected to the power supply hole of the clamping opening (4) through a wire.
2. The integrated LED colorful light strip batch aging fixture according to claim 1 is characterized in that: The electrical box (1) is a wooden box body.
3. The integrated LED colorful light strip batch aging fixture according to claim 1 is characterized in that: A total of 10 sound clips (3) are provided.
4. The integrated LED colorful light strip batch aging fixture according to claim 1 is characterized in that: The wire is 2.5 square.
5. The integrated LED colorful light strip batch aging fixture according to claim 1 is characterized in that: Markings (9) are respectively provided on the upper side of the electrical box (1) and at positions corresponding to the power supply hole and the signal output hole.
6. The integrated LED colorful light strip batch aging fixture according to claim 1 is characterized in that: The side of the electrical box (1) is also provided with a controller SD card installation hole (8).
7. The integrated LED colorful light strip batch aging fixture according to claim 1 is characterized in that: The size of the electrical box (1) is 600*220*40MM.
8. The integrated LED colorful light strip batch aging fixture according to claim 1 is characterized in that: A square hole with a size of 160*75MM is provided at the position where the controller (2) is installed in the electrical box (1), and the display interface and buttons of the controller (2) are respectively exposed outside the electrical box (1).