Frameless laminating device of solar laminating machine

By setting a solar cell module frame on the inside of the chamber flange frame on the solar laminator, the cost increase caused by frame assisted operation is solved, frameless lamination is achieved, and production efficiency and production capacity are improved.

CN223053365UActive Publication Date: 2025-07-01QINHUANGDAO SHENGCHENG AUTOMATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421718812.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-07-01
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

Existing solar cell modules require frame-assisted operation during lamination, resulting in increased labor and equipment costs and reduced production capacity.

Method used

A solar laminator frameless lamination device is designed. By setting a solar cell module frame inside the flange frame of the upper chamber, it is connected with the silicone plate and the high-temperature cloth with a link to achieve the operation of not placing or removing the frame when inlet and discharge of materials.

Benefits of technology

Save costs and improve production efficiency and capacity.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223053365U_ABST
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Abstract

The utility model discloses a frameless laminating device of a solar laminating machine, which comprises an upper heating cover, an upper chamber flange frame and a silica gel plate, the upper chamber flange frame is mounted on the periphery of the bottom of the upper heating cover, the silica gel plate is laid and mounted at the bottom of the upper heating cover, and the frameless laminating device further comprises a solar cell module frame. The solar cell module frame is installed on the inner side of the upper cavity flange frame through a connecting piece and located between the silica gel plate and the upper high-temperature cloth. According to the utility model, the solar cell module frame is arranged on the inner side of the flange frame of the upper chamber, the upper heating cover is closed during lamination, and the solar cell module is positioned in the solar cell module frame, so that the solar cell module does not need to be placed and the frame is not required to be taken down during feeding and discharging, the cost is saved, and the productivity is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of laminators, and more specifically, to a frameless laminating device for a solar laminator. Background Art

[0002] The main body of the laminator is composed of a frame body, a lower heating plate, an upper heating cover, a vacuum system and a transmission system. The solar cell module is sent between the lower heating plate and the upper heating cover by the transmission system, the upper heating cover is closed, and lamination is carried out through vacuum.

[0003] However, at present, the solar cell module needs to be equipped with a frame for auxiliary operation during the lamination process, and personnel or automatic equipment is required for placing and collecting the frame during feeding and discharging, resulting in an increase in costs such as labor costs and equipment costs and a reduction in production capacity.

[0004] Therefore, providing an efficient frameless laminating device for a solar laminator is an urgent problem to be solved by those skilled in the art. Content of the Utility Model

[0005] In view of this, the utility model provides a frameless laminating device for a solar laminator, which saves costs and improves production capacity.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A frameless laminating device for a solar laminator includes an upper heating cover, an upper chamber flange frame and a silica gel plate. The upper chamber flange frame is installed on the outer periphery of the bottom of the upper heating cover, the silica gel plate is laid and installed on the bottom of the upper heating cover, and further includes a solar cell module frame. The solar cell module frame is installed inside the upper chamber flange frame through a connecting member and is located between the silica gel plate and the upper high-temperature cloth.

[0008] By adopting the above technical scheme, the beneficial effects of the utility model are as follows:

[0009] By arranging the solar cell module frame inside the upper chamber flange frame, when the upper heating cover is closed during lamination, the solar cell module is located inside the solar cell module frame, so that it is not necessary to place and remove the frame of the solar cell module during feeding and discharging, saving costs and improving production capacity.

[0010] Furthermore, a plurality of first connecting members are installed on the upper chamber flange frame, and a plurality of second connecting members corresponding to the positions of the first connecting members are installed on the solar cell module frame. Both ends of the connecting member are respectively connected to the first connecting member and the second connecting member.

[0011] Furthermore, the connecting member is a high-temperature cloth belt or a rubber spring or a metal spring.

[0012] Furthermore, the bottom of the upper chamber flange frame has a plurality of mounting steps, and the plurality of first connectors are respectively mounted in the plurality of mounting steps.

[0013] Furthermore, the solar cell module frame includes a frame body and a plurality of cross beams. The frame body is mounted inside the upper chamber flange frame through the connecting members; the plurality of cross beams are respectively equidistantly mounted inside the frame body.

[0014] Furthermore, the solar cell module frame is made of aluminum profiles or metal steel plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only the embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to the provided drawings.

[0016] Figure 1 The drawings are schematic structural diagrams of a frameless laminating device for a solar laminator provided by the present invention.

[0017] Figure 2 The drawings are schematic structural diagrams of the upper heating cover, the upper chamber flange frame and the silica gel plate combined together provided by the present invention;

[0018] Figure 3 The drawings are schematic structural diagrams of the connection between the solar cell module frame and the upper chamber flange frame provided by the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0020] Such as Figures 1-3As shown in the figure, an embodiment of the present utility model discloses a frameless laminating device for a solar laminator, which includes an upper heating cover 1, an upper chamber flange frame 2, a silica gel plate 3, and a solar cell module frame 4. The upper chamber flange frame 2 is installed around the bottom of the upper heating cover 1. The silica gel plate 3 is laid and installed on the bottom of the upper heating cover 1. In this embodiment, the silica gel plate 3 is fixed to the upper heating cover 1 by calipers. The solar cell module frame 4 is installed inside the upper chamber flange frame 2 through a connecting member 5 and is located between the silica gel plate 3 and the upper high-temperature cloth 6. By arranging the solar cell module frame 4 inside the upper chamber flange frame 2 in the present utility model, when the upper heating cover 1 is closed during lamination, the solar cell module is located inside the solar cell module frame 4, so that there is no need to place and remove the frame of the solar cell module during feeding and discharging, saving costs and improving production capacity.

[0021] Specifically, a plurality of first connecting members 7 are installed on the upper chamber flange frame 2, and a plurality of second connecting members 8 corresponding to the positions of the first connecting members 7 are installed on the solar cell module frame 4. Both ends of the connecting member 5 are respectively connected to the first connecting member 7 and the second connecting member 8.

[0022] Specifically, the connecting member 5 is a high-temperature cloth belt or a rubber spring or a metal spring and is not limited to these several types.

[0023] Specifically, the bottom of the upper chamber flange frame 2 has a plurality of mounting steps, and a plurality of first connecting members 7 are respectively installed in the plurality of mounting steps.

[0024] Specifically, the solar cell module frame 4 includes a frame body and a plurality of cross beams. The frame body is installed inside the upper chamber flange frame 2 through a connecting member 5; a plurality of cross beams are respectively installed at equal intervals inside the frame body, and the cross beam spacing is determined according to the size of the solar cell module. The cross beam and the frame body can be connected by angle members or screws and are not limited to these two methods.

[0025] Specifically, the solar cell module frame 4 is made of aluminum profiles or metal steel plates and is not limited to these two materials.

[0026] The working process of the present utility model:

[0027] When the lamination process starts, the solar cell module is directly fed from the feeding table without placing the frame. After the solar cell module runs to the designated position, the upper heating cover 1 is closed, and the solar cell module frame 4 descends accordingly. When the upper heating cover 1 is closed, the solar cell module is located inside the solar cell module frame 4, and lamination starts. After lamination is completed, the upper heating cover 1 rises with the solar cell module frame 4, and the solar cell module is output.

[0028] In the present specification, the various embodiments are described in a progressive manner. Each embodiment focuses on the differences from other embodiments, and the same or similar parts among the embodiments can be referred to each other. For the devices disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple, and the relevant parts can be referred to the description of the method part.

[0029] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A frameless laminating device of a solar laminator, comprising an upper heating cover, an upper chamber flange frame and a silica gel plate, wherein the upper chamber flange frame is installed on the bottom periphery of the upper heating cover, and the silica gel plate is laid and installed on the bottom of the upper heating cover, characterized in that: It also includes a solar cell assembly frame, which is installed on the inner side of the upper chamber flange frame through a linking member and is located between the silica gel plate and the upper high-temperature cloth.

2. A frameless laminating device for a solar laminating machine according to claim 1, characterized in that: A plurality of first connectors are installed on the upper chamber flange frame, a plurality of second connectors corresponding to the positions of the first connectors are installed on the solar cell assembly frame, and two ends of the link are connected to the first connector and the second connector respectively.

3. A frameless laminating device for a solar laminating machine according to claim 1 or 2, characterized in that: The linking member is a high temperature cloth belt or a rubber spring or a metal spring.

4. A frameless laminating device for a solar laminating machine according to claim 2, characterized in that: The bottom of the upper chamber flange frame has a plurality of installation steps, and the plurality of first connecting members are respectively installed in the plurality of installation steps.

5. A frameless laminating device for a solar laminating machine according to claim 1, characterized in that: The solar cell assembly frame comprises a frame body and a plurality of cross beams. The frame body is installed inside the upper chamber flange frame through the linking member; and the plurality of cross beams are installed inside the frame body at equal intervals.

6. A frameless laminating device for a solar laminating machine according to claim 1 or 5, characterized in that: The solar cell assembly frame is made of aluminum profiles or metal steel plates.