Cold bending forming machine for automobile seat framework
By designing the forming mechanism, the rapid replacement and precise positioning of the cold bending molding machine of the car seat frame is achieved, solving the problem that existing equipment cannot be adjusted flexibly, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202422236247.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing car seat skeleton cold bending molding machines cannot quickly adjust the position of the molding sleeve, resulting in low production efficiency and unstable product quality.
A forming mechanism including a pushing mechanism, hydraulic cylinder, pushing block, fixing rod, fixing sleeve, inserting rod, forming sleeve, limiting ring, limiting sleeve and clamping mechanism is designed. Through the combination of slidable forming sleeve and fixing sleeve, rapid replacement and precise positioning are achieved, ensuring the flexibility and accuracy of the equipment.
Improve production efficiency, ensure the accuracy and repeatability of bending molding, reduce downtime, reduce labor intensity of operators, and improve the universality of equipment and simplicity of operation.
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Figure CN223056468U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cold bending forming machines for automobile seat skeletons, and more specifically, it relates to a cold bending forming machine for automobile seat skeletons. Background Art
[0002] Under the current technical conditions, there are certain limitations in the use of cold bending forming machines for automobile seat skeletons. Specifically, since steel pipes of different models and sizes require adjustment of the specific bending positions during bending, this requires the forming equipment to have high flexibility and adjustability. However, the existing cold bending forming machines for automobile seat skeletons often cannot conveniently and quickly adjust the position of the forming sleeve. This means that when switching to producing steel pipes of different specifications, operators need to spend a lot of time and effort on equipment adjustment, which not only reduces production efficiency but also increases labor costs.
[0003] Furthermore, this technical defect has a significant impact on the practicality of the equipment. In actual production, due to the inability to quickly adjust the position of the forming sleeve to meet the bending requirements of various steel pipes, operators have to take more cumbersome steps to complete the adjustment work. This not only prolongs the production preparation time but also may lead to unstable product quality due to improper adjustment. Summary of the Utility Model
[0004] (I) Technical Problems to be Solved
[0005] In view of the problems existing in the prior art, the utility model provides a cold bending forming machine for automobile seat skeletons to solve the technical problems mentioned in the background art.
[0006] (II) Technical Solutions
[0007] To achieve the above object, the utility model provides the following technical solution: A cold bending forming machine for automobile seat skeletons, including a support frame installed on an external device, a forming mechanism is arranged on the support frame, the forming mechanism includes a pushing mechanism, a hydraulic cylinder, a push block, a semi-circular block, a fixing rod, a fixing sleeve, an inserting rod, a forming sleeve, a limiting ring, a limiting sleeve and a clamping mechanism, the pushing mechanism is cooperatively connected to the support frame and the hydraulic cylinder, the extending end of the hydraulic cylinder is connected with the push block, the fixing rod is fixedly installed on the support frame, the semi-circular block is rotatably connected to the fixing rod, the fixing sleeve is installed on the support frame, the inserting rod is slidably connected to the fixing sleeve and the push block, the forming sleeve is slidably connected to the inserting rod, and the clamping mechanism is cooperatively connected to the fixing sleeve and the limiting ring, and the limiting sleeve is installed on the limiting ring.
[0008] The utility model is further arranged such that a threaded sleeve is provided on the fixing sleeve in a threaded manner, a thrust bearing is attached to the threaded sleeve, anti-slip grooves and hexagonal grooves are provided on the threaded sleeve, and the design of the threaded sleeve ensures the adjustment of the thrust bearing.
[0009] The utility model is further configured such that a plurality of limiting rods are provided on the thrust bearing, and the plurality of limiting rods are respectively inserted into the limiting sleeves. The design of the limiting rods ensures the fixation of the limiting ring.
[0010] The utility model is further configured such that the clamping mechanism includes an intermediate rod, the intermediate rod is coaxially installed on the insertion rod, and the intermediate rod is slidably connected to the fixed sleeve. The design of the clamping mechanism ensures the continuity of clamping.
[0011] The utility model is further configured such that an annular groove is formed on the side wall of the intermediate rod, the limiting ring passes through the fixed sleeve and is stuck in the annular groove. A plurality of the limiting rings are provided, and springs are provided on the plurality of limiting rings. The design of the springs ensures the return of the limiting rings.
[0012] The utility model is further configured such that an unlocking sleeve is slidably provided on the fixed sleeve, and a clamping block is provided on the unlocking sleeve. The design of the unlocking sleeve ensures the convenience of unlocking.
[0013] The utility model is further configured such that a limiting groove is formed on the clamping block, and an unlocking head is provided on the limiting sleeve. The clamping block abuts against the unlocking head. The design of the unlocking head ensures the continuity of unlocking.
[0014] The utility model is further configured such that the pushing mechanism includes a base and a rotating shaft. The base is installed on the support frame, and the rotating shaft is respectively rotatably connected to the hydraulic cylinder and the base. The design of the pushing mechanism ensures the forming of the steel pipe.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a cold bending forming machine for an automobile seat frame, which has the following beneficial effects:
[0017] 1. The design of the forming mechanism enables the cold bending forming machine for the automobile seat frame to have high flexibility and adaptability. Through the slidable forming sleeve, it can be quickly replaced to adapt to the bending requirements of steel pipes of different specifications. The configuration of the fixed sleeve and the insertion rod enables the forming sleeve to be stably fixed on the pushing block, and the design of a plurality of limiting rings and springs ensures the precise limitation of the forming sleeve at different positions. Such a structure not only improves the production efficiency of the equipment, but also ensures the accuracy and repeatability of the bending forming, greatly improving the product quality.
[0018] 2. Through the structural design of the annular groove, limiting ring and spring, the clamping mechanism realizes the rapid fixation and release of the forming sleeve on the pushing block. This design enables the operator to complete the replacement and position adjustment of the forming sleeve in a short time, thereby reducing the downtime and improving the continuous operation ability of the production line. At the same time, the cooperation of the clamping block and the limiting groove ensures the stability and safety of the forming sleeve during the forming process, avoiding forming errors caused by loosening.
[0019] 3. The pushing mechanism includes a base and a rotating shaft, which provides the power source for the entire forming process. The effective connection between the hydraulic cylinder and the pushing block enables the pushing block to apply uniform and controllable pressure to complete the bending and forming of the steel pipe. The design of the rotating shaft enables the pushing mechanism to flexibly adjust the movement trajectory and force of the pushing block to meet the requirements of different bending angles and strengths. This design not only improves the versatility of the equipment, but also makes the operation more convenient, reduces the labor intensity of the operator, and ensures the smooth and efficient forming process. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is the overall structural schematic diagram of a cold bending forming machine for an automobile seat frame in the present utility model;
[0021] Figure 2 is the structural schematic diagram of the fixing sleeve in the present utility model;
[0022] Figure 3 In the present utility model Figure 2 is the sectional structural schematic diagram;
[0023] Figure 4 is the structural schematic diagram of the limiting ring in the present utility model;
[0024] Figure 5 is the structural schematic diagram of the threaded sleeve in the present utility model.
[0025] In the figure: 1, support frame; 2, hydraulic cylinder; 3, pushing block; 4, semi-circular block; 5, fixed rod; 6, fixing sleeve; 7, inserting rod; 8, forming sleeve; 9, limiting ring; 10, limiting sleeve; 11, threaded sleeve; 12, thrust bearing; 13, anti-slip groove; 14, hexagonal groove; 15, limiting rod; 16, intermediate rod; 17, annular groove; 18, spring; 19, unlocking sleeve; 20, clamping block; 21, limiting groove; 22, unlocking head; 23, base; 24, rotating shaft. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in conjunction with the embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the technical field to which this application belongs.
[0028] In the present utility model, unless otherwise stated, the directions such as "upper and lower" are generally in reference to the directions shown in the drawings, or in the vertical, perpendicular or gravitational directions; similarly, for ease of understanding and description, "left and right" are generally in reference to the left and right shown in the drawings; "inside and outside" refer to the inside and outside relative to the contour of each component itself, but the above directional terms are not used to limit the present utility model.
[0029] Please refer to Figures 1-5 , a cold bending forming machine for an automobile seat frame, which includes a support frame 1. The support frame 1 is installed on an external device. A forming mechanism is provided on the support frame 1. The forming mechanism includes a pushing mechanism, a hydraulic cylinder 2, a push block 3, a semi-circular block 4, a fixed rod 5, a fixed sleeve 6, an insertion rod 7, a forming sleeve 8, a limiting ring 9, a limiting sleeve 10 and a clamping mechanism. The pushing mechanism is cooperatively connected to the support frame 1 and the hydraulic cylinder 2. The extending end of the hydraulic cylinder 2 is connected to the push block 3. The fixed rod 5 is fixedly installed on the support frame 1. The semi-circular block 4 is rotatably connected to the fixed rod 5. The fixed sleeve 6 is installed on the support frame 1. The insertion rod 7 is slidably connected to the fixed sleeve 6 and the push block 3. The forming sleeve 8 is slidably connected to the insertion rod 7. The clamping mechanism is cooperatively connected to the fixed sleeve 6 and the limiting ring 9. The limiting sleeve 10 is installed on the limiting ring 9. A threaded sleeve 11 is provided on the fixed sleeve 6 in a threaded manner. A thrust bearing 12 is provided in a fitting manner on the threaded sleeve 11. Anti-slip grooves 13 and hexagonal grooves 14 are provided on the threaded sleeve 11. A plurality of limiting rods 15 are provided on the thrust bearing 12. The plurality of limiting rods 15 are respectively inserted into the limiting sleeve 10. The clamping mechanism includes an intermediate rod 16. The intermediate rod 16 is coaxially installed on the insertion rod 7 and is slidably connected to the fixed sleeve 6. An annular groove 17 is provided on the side wall of the intermediate rod 16. The limiting ring 9 passes through the fixed sleeve 6 and is stuck in the annular groove 17. A plurality of limiting rings 9 are provided, and springs 18 are provided on the plurality of limiting rings 9. An unlocking sleeve 19 is slidably provided on the fixed sleeve 6. A clamping block 20 is provided on the unlocking sleeve 19. A limiting groove 21 is provided on the clamping block 20. An unlocking head 22 is provided on the limiting sleeve 10. The clamping block 20 abuts against the unlocking head 22. The pushing mechanism includes a base 23 and a rotating shaft 24. The base 23 is installed on the support frame 1. The rotating shaft 24 is respectively rotatably connected to the hydraulic cylinder 2 and the base 23.
[0030] In this embodiment, when it is necessary to fix the forming sleeve 8 at different positions, different forming sleeves 8 are selected according to the situation, and then the forming sleeve 8 is fixed on the pushing block 3. First, the insertion rod 7 is inserted through the fixing sleeve 6 into the forming sleeve 8, and then the insertion rod 7 is inserted into the pushing block 3. At this time, the limiting ring 9 is stuck in the annular groove 17. Then, the threaded sleeve 11 is rotated to push the thrust bearing 12 and the limiting rod 15 to slide downward, so that the limiting rod 15 is inserted into the limiting sleeve 10, and then the position of the limiting ring 9 is fixed, thus completing the position limitation of the insertion rod 7, and further completing the clamping process. Then, the steel pipe is installed on the semi-circular block 4, and under the action of the hydraulic cylinder 2, the pushing block 3 and the forming sleeve 8 are pressed on the steel pipe, thus completing the bending and forming process, and then ensuring the production continuity of the automobile seat frame.
[0031] More specifically, when it is necessary to unlock, first, the fixing of the limiting rod 15 and the limiting ring 9 is unlocked, then the unlocking sleeve 19 is pushed so that the clamping block 20 abuts against the unlocking head 22, then the clamping between the limiting ring 9 and the annular groove 17 is unlocked, and then the unlocking sleeve 19 is rotated so that the limiting groove 21 is stuck in the limiting ring 9, thus completing the fixing process, and further ensuring that the plurality of springs 18 are in a stretched state, unlocking the connection process, and then the corresponding forming sleeve 8 can be replaced and installed.
[0032] In summary, when the whole equipment is in use or operation: when it is necessary to fix the forming sleeve 8 at different positions, different forming sleeves 8 are selected according to the situation, and then the forming sleeve 8 is fixed on the pushing block 3. First, the insertion rod 7 is inserted through the fixing sleeve 6 into the forming sleeve 8, and then the insertion rod 7 is inserted into the pushing block 3. At this time, the limiting ring 9 is stuck in the annular groove 17. Then, the threaded sleeve 11 is rotated to push the thrust bearing 12 and the limiting rod 15 to slide downward, so that the limiting rod 15 is inserted into the limiting sleeve 10, and then the position of the limiting ring 9 is fixed, thus completing the position limitation of the insertion rod 7, and further completing the clamping process. Then, the steel pipe is installed on the semi-circular block 4, and under the action of the hydraulic cylinder 2, the pushing block 3 and the forming sleeve 8 are pressed on the steel pipe, thus completing the bending and forming process. When it is necessary to unlock, first, the fixing of the limiting rod 15 and the limiting ring 9 is unlocked, then the unlocking sleeve 19 is pushed so that the clamping block 20 abuts against the unlocking head 22, then the clamping between the limiting ring 9 and the annular groove 17 is unlocked, and then the unlocking sleeve 19 is rotated so that the limiting groove 21 is stuck in the limiting ring 9, thus completing the fixing process, and further ensuring that the plurality of springs 18 are in a stretched state, unlocking the connection process, and then the corresponding forming sleeve 8 can be replaced and installed.
[0033] Among all the solutions mentioned above, for those involving the connection between two components, welding, the connection with bolts and nuts, bolt or screw connection, or other well-known connection methods can be selected according to the actual situation, which will not be elaborated one by one here. For those mentioned above that involve fixed connection, welding is preferably considered. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cold bending forming machine for an automobile seat frame, including a support frame (1), characterized in that, The support frame (1) is installed on an external device. A forming mechanism is provided on the support frame (1). The forming mechanism includes a pushing mechanism, a hydraulic cylinder (2), a push block (3), a semi-circular block (4), a fixed rod (5), a fixed sleeve (6), an insertion rod (7), a forming sleeve (8), a limiting ring (9), a limiting sleeve (10) and a clamping mechanism. The pushing mechanism is cooperatively connected to the support frame (1) and the hydraulic cylinder (2). The extending end of the hydraulic cylinder (2) is connected to the push block (3). The fixed rod (5) is fixedly installed on the support frame (1). The semi-circular block (4) is rotatably connected to the fixed rod (5). The fixed sleeve (6) is installed on the support frame (1). The insertion rod (7) is slidably connected to the fixed sleeve (6) and the push block (3). The forming sleeve (8) is slidably connected to the insertion rod (7). The clamping mechanism is cooperatively connected to the fixed sleeve (6) and the limiting ring (9). The limiting sleeve (10) is installed on the limiting ring (9).
2. The cold bending forming machine for an automotive seat frame according to claim 1, characterized in that: A threaded sleeve (11) is provided on the fixed sleeve (6) in a threaded manner. A thrust bearing (12) is attached to the threaded sleeve (11). An anti-slip groove (13) and a hexagonal groove (14) are formed on the threaded sleeve (11).
3. The cold bending forming machine for an automobile seat frame according to claim 2, characterized in that: A plurality of limiting rods (15) are provided on the thrust bearing (12). The plurality of limiting rods (15) are respectively inserted into the limiting sleeve (10).
4. A cold bending forming machine for an automobile seat frame according to claim 3, characterized in that: The clamping mechanism includes an intermediate rod (16). The intermediate rod (16) is coaxially installed on the insertion rod (7) and is slidably connected to the fixed sleeve (6).
5. The cold bending forming machine for an automobile seat frame according to claim 4, characterized in that: An annular groove (17) is formed on the side wall of the intermediate rod (16). The limiting ring (9) passes through the fixed sleeve (6) and is stuck in the annular groove (17). A plurality of the limiting rings (9) are provided, and springs (18) are provided on the plurality of limiting rings (9).
6. The cold bending forming machine for an automobile seat frame according to claim 5, characterized in that: An unlocking sleeve (19) is slidably provided on the fixed sleeve (6). A clamping block (20) is provided on the unlocking sleeve (19).
7. The cold bending forming machine for an automobile seat frame according to claim 6, characterized in that: A limiting groove (21) is formed on the clamping block (20). An unlocking head (22) is provided on the limiting sleeve (10). The clamping block (20) abuts against the unlocking head (22).
8. The cold bending forming machine for an automobile seat frame according to claim 1, wherein: The pushing mechanism includes a base (23) and a rotating shaft (24). The base (23) is installed on the support frame (1). The rotating shaft (24) is respectively rotatably connected to the hydraulic cylinder (2) and the base (23).