Anti-condensation device for movable mortar mixing station
By installing spiral blade cooling water flow and inner wall spraying heads on the outer wall of the mortar mixing tank, the problem of mortar moisture evaporation at high temperatures is solved, and the stability and construction efficiency of the mortar are improved.
Patent Information
- Application Number
- CN202421583210.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-07-05
AI Technical Summary
During construction, the mortar in the mixing tank of the mobile mortar mixing station evaporates moisture due to high temperature, causing the mortar to become viscous and condense, affecting the use effect.
The water storage tank connected to spiral blades is installed on the outer wall of the mixing tank, and the cooling water flows along the blades and cools the outer wall. At the same time, a water spray head is set up in the mixing tank to spray mortar to replenish the evaporated water, and a water spray head is set up on the outer wall of the water storage tank to clean and cool it to reduce moisture evaporation and dust.
It effectively slows down the condensation of the mortar, maintains the stability of the mortar, reduces environmental pollution, and improves construction efficiency.
Smart Images
Figure CN223058033U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of mortar mixing, and specifically relates to an anti-coagulation device for a mobile mortar mixing station. Background Technique
[0002] A mobile mortar mixing station is a mortar production equipment that integrates the material storage, weighing, conveying, mixing, discharging and full-automatic control system of a mortar mixing station into a single trailer unit; it has the same operation process, operation method and maintenance as a fixed full-automatic mixing station; at the same time, it has the unique characteristics of being flexible in movement, quick and simple to disassemble and assemble, and simple in storage management; it is the best optimized model for mobile construction in projects such as public railways, bridges, ports, hydropower, etc.
[0003] During the construction process, a mobile mortar mixing station is often used. Due to the influence of high temperature, the water in the mortar stored in the mixing tank will evaporate and become viscous, causing the mixed mortar to change in nature. After the mortar dehydrates and coagulates, it will affect the use effect.
[0004] Therefore, the utility model provides an anti-coagulation device for a mobile mortar mixing station. Content of the Utility Model
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background technique.
[0006] The technical solution adopted by the utility model to solve its technical problems is: an anti-coagulation device for a mobile mortar mixing station according to the utility model includes a mixing tank, and a spiral blade is fixedly connected to the outer wall of the mixing tank; a water storage tank is fixedly connected to the outer wall of the spiral blade; a water inlet is communicated with the bottom of the water storage tank; a water outlet is communicated with the top of the water storage tank; a support column is fixedly connected to the bottom of the water storage tank; a base is fixedly connected to the bottom of the support column; a roller is rotatably connected to the bottom of the base; when in use, water is injected into the water inlet; at this time, the cooling water will flow along the spiral blade around the outer wall of the mixing tank and then be discharged from the water outlet, realizing the cooling of the outer wall of the mixing tank, reducing the phenomenon of a large amount of evaporation of the mortar water inside the mixing tank due to high temperature, and slowing down the coagulation of the mortar.
[0007] Preferably, a first fixing rod is fixedly connected to the inner wall of the mixing tank; the first fixing rods are symmetrically arranged; a first water pipe is fixedly connected to the bottom of the first fixing rods; a plurality of first spray heads are fixedly connected to the middle of the first water pipe; the middle of the first water pipe penetrates through the mixing tank and the water storage tank and is fixedly connected to a second fixing rod; the second fixing rod is of a tubular structure; the second fixing rod is communicated with the first water pipe; a water tank is communicated with the top of the second fixing rod; by providing the first spray heads, the mortar inside the mixing tank can be sprayed to supplement the water evaporated by the mortar, thereby slowing down the coagulation of the mortar.
[0008] Preferably, a first cover plate is installed at the top of the water outlet; a second water pipe is connected to the middle of the water outlet; the second water pipes are symmetrically arranged; a third water pipe is connected to the end of the second water pipe; a fourth water pipe is fixedly connected to the outer wall of the water storage tank; the fourth water pipe is connected to the third water pipe; a plurality of second spray heads are fixedly connected to the middle of the fourth water pipe; by providing the second spray heads, the mortar and dust adhering to the outer wall of the water storage tank can be washed, cleaning the outer wall of the water storage tank and reducing the dust pollution at the same time; meanwhile, it has the effect of cooling the outer wall of the water storage tank, maintaining the cooling water at a lower temperature and slowing down the evaporation of water in the mortar inside the mixing tank due to high temperature.
[0009] Preferably, a sleeve is fixedly connected through the mixing tank in the middle of the water storage tank; a third fixing rod is slidably connected to the inner wall of the sleeve; the third fixing rods are symmetrically arranged; a second cover plate is fixedly connected to the top of the third fixing rod; a sampling box is fixedly connected to the bottom of the third fixing rod; the third fixing rod is tangent to the inner wall of the sampling box; a top head is fixedly connected to the bottom of the sampling box; the second cover plate drives the sampling box to move up and down through the third fixing rod; the mortar inside the mixing tank can be sampled; after analyzing the collected mortar sample, the water volume sprayed by the first spray head can be adjusted to realize the regulation of the water proportion of the mortar, maintaining the stability of the mortar property and slowing down the setting rate of the mortar; meanwhile, through the top head arranged at the bottom of the sampling box, the resistance of the mortar on the sampling box can be reduced when sampling, making the sampling more convenient.
[0010] Preferably, a protective groove is fixedly connected to the outer wall of the water storage tank, and the bottom of the protective groove is tangent to the outer wall of the water storage tank; the protective groove is arranged around the sleeve; by providing the protective groove, when sampling the mortar inside the water storage tank, the spilled mortar sample will fall into the protective groove, realizing the collection of the spilled mortar and reducing the pollution to the outer wall of the water storage tank.
[0011] Preferably, a support column is fixedly connected to the bottom of the water storage tank; a collection tank is fixedly connected to the bottom of the support column; a plurality of sponges are arranged in the middle of the collection tank; during use, the second spray heads will wash the spilled mortar and attached dust on the outer wall of the water storage tank, and at this time the sewage will flow downward along the outer wall of the water storage tank into the collection tank; by providing the collection tank, the collection of sewage is realized, reducing the environmental pollution problem caused by the outflow of sewage; meanwhile, through the plurality of sponges arranged in the middle of the collection tank, the sewage in the collection tank can be absorbed and fixed to a certain extent, reducing the overflow and spill of the sewage in the collection tank due to shaking during the movement process, and further reducing the pollution of the sewage to the environment.
[0012] The beneficial effects of the present utility model are as follows:
[0013] 1. For the anti - coagulation device of a mortar mobile mixing station described in the present utility model, water is injected into the water inlet during use. At this time, the cooling water will flow along the spiral blade around the outer wall of the mixing tank and then be discharged from the water outlet, achieving the cooling of the outer wall of the mixing tank, reducing the phenomenon of a large amount of evaporation of mortar moisture inside the mixing tank due to high temperature, and slowing down the coagulation of the mortar.
[0014] 2. For the anti - coagulation device of a mortar mobile mixing station described in the present utility model, when in use, water is injected into the water tank. At this time, the water will flow along the second fixed rod into the first water pipe and then be sprayed out by multiple first spray heads arranged in the middle of the first water pipe. By setting the first spray heads, the mortar inside the mixing tank can be sprayed to supplement the evaporated moisture of the mortar, thereby slowing down the coagulation of the mortar. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present utility model will be further described below with reference to the accompanying drawings.
[0016] Figure 1 is the three - dimensional view of the present utility model;
[0017] Figure 2 is the structural schematic diagram of the mixing tank of the present utility model;
[0018] Figure 3 is the cross - sectional view of the mixing tank in the present utility model;
[0019] Figure 4 is the cross - sectional view of the mixing tank and the water storage tank in the present utility model;
[0020] Figure 5 is the structural schematic diagram of the sampler in the present utility model;
[0021] In the figure: 1, spiral blade; 11, mixing tank; 12, water inlet; 13, water outlet; 14, water storage tank; 15, support column; 16, base; 17, roller; 2, first spray head; 21, first water pipe; 22, first fixed rod; 23, second fixed rod; 24, water tank; 3, second spray head; 31, second water pipe; 32, third water pipe; 33, fourth water pipe; 34, first cover plate; 4, sampling box; 41, third fixed rod; 42, sleeve; 43, top head; 44, second cover plate; 5, protective groove; 6, collection groove; 61, sponge. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0023] Such as Figure 4As shown in the figure, an anti-congealing device for a mortar mobile mixing station according to an embodiment of the present utility model includes a mixing tank 11, and a spiral blade 1 is fixedly connected to the outer wall of the mixing tank 11; a water storage tank 14 is fixedly connected to the outer wall of the spiral blade 1; a water inlet 12 is communicated with the bottom of the water storage tank 14; a water outlet 13 is communicated with the top of the water storage tank 14; a support column 15 is fixedly connected to the bottom of the water storage tank 14; a base 16 is fixedly connected to the bottom of the support column 15; a roller 17 is rotatably connected to the bottom of the base 16; in the existing concrete mixing process, raw materials are added into the mixing tank, and the motor is started to drive the rotation of the rotating shaft and the blades on the rotating shaft to realize the mixing of the raw materials; when in use, water is injected into the water inlet 12; at this time, the cooling water will flow along the spiral blade 1 around the outer wall of the mixing tank 11 and then be discharged from the water outlet 13, realizing the cooling of the outer wall of the mixing tank 11, reducing the phenomenon that a large amount of moisture in the mortar evaporates due to high temperature inside the mixing tank 11, and slowing down the setting of the mortar.
[0024] As Figure 3 shown in the figure, a first fixing rod 22 is fixedly connected to the inner wall of the mixing tank 11; the first fixing rods 22 are symmetrically arranged; a first water pipe 21 is fixedly connected to the bottom of the first fixing rod 22; a plurality of first spray heads 2 are fixedly connected to the middle of the first water pipe 21; a second fixing rod 23 is fixedly connected to the middle of the first water pipe 21 through the mixing tank 11 and the water storage tank 14; the second fixing rod 23 is of a tubular structure; the second fixing rod 23 is communicated with the first water pipe 21; a water tank 24 is communicated with the top of the second fixing rod 23; when in use, water is injected into the water tank 24, at this time the water will flow into the first water pipe 21 along the second fixing rod 23 and then be sprayed out by a plurality of first spray heads 2 arranged in the middle of the first water pipe 21; by providing the first spray heads 2, the mortar inside the mixing tank 11 can be sprayed to supplement the moisture evaporated by the mortar, thereby slowing down the setting of the mortar.
[0025] As Figures 1 to 2As shown, a first cover plate 34 is installed at the top of the water outlet 13; a second water pipe 31 communicates with the middle of the water outlet 13; the second water pipes 31 are symmetrically arranged; the ends of the second water pipes 31 communicate with a third water pipe 32; a fourth water pipe 33 is fixedly connected to the outer wall of the water storage tank 14; the fourth water pipe 33 communicates with the third water pipe 32; a plurality of second spray heads 3 are fixedly connected to the middle of the fourth water pipe 33; during use, the water source entering from the water inlet 12 will flow along the spiral blade 1 and finally discharge from the water outlet 13 into the second water pipe 31, then flow into the fourth water pipe 33 through the third water pipe 32, and be sprayed onto the outer wall of the water storage tank 14 by the plurality of second spray heads 3 provided on the fourth water pipe 33; by providing the second spray heads 3, the mortar and dust adhering to the outer wall of the water storage tank 14 can be washed, the outer wall of the water storage tank 14 is cleaned, and at the same time, the dust pollution is reduced; at the same time, it has the effect of cooling the outer wall of the water storage tank 14, maintaining the cooling water at a lower temperature, and slowing down the evaporation of water in the mortar inside the mixing tank 11 due to high temperature.
[0026] As Figure 5 As shown, a sleeve 42 is fixedly connected through the mixing tank 11 in the middle of the water storage tank 14; a third fixing rod 41 is slidably connected to the inner wall of the sleeve 42; the third fixing rods 41 are symmetrically arranged; a second cover plate 44 is fixedly connected to the top of the third fixing rod 41; a sampling box 4 is fixedly connected to the bottom of the third fixing rod 41; the third fixing rod 41 is tangent to the inner wall of the sampling box 4; a top head 43 is fixedly connected to the bottom of the sampling box 4; during use, the second cover plate 44 can be pulled and moved, and the second cover plate 44 drives the sampling box 4 to move up and down through the third fixing rod 41; the mortar inside the mixing tank 11 can be sampled; after analyzing the collected mortar sample, the water volume sprayed by the first spray head 2 can be adjusted to realize the regulation of the water content ratio of the mortar, maintain the stability of the mortar properties, and slow down the setting rate of the mortar; at the same time, through the top head 43 provided at the bottom of the sampling box 4, the resistance of the mortar on the sampling box 4 can be reduced when sampling the sampling box 4, making the sampling more convenient.
[0027] As Figures 1 to 3 As shown, a protective groove 5 is fixedly connected to the outer wall of the water storage tank 14, and the bottom of the protective groove 5 is tangent to the outer wall of the water storage tank 14; the protective groove 5 is arranged around the sleeve 42; by providing the protective groove 5, when sampling the mortar inside the water storage tank 14, the spilled mortar sample will fall into the protective groove 5, realizing the collection of the spilled mortar and reducing the pollution of the outer wall of the water storage tank 14.
[0028] As Figure 1As shown, a support column 15 is fixedly connected to the bottom of the water storage tank 14; a collection tank 6 is fixedly connected to the bottom of the support column 15; a plurality of sponges 61 are arranged in the middle of the collection tank 6; during use, the second spray head 3 will wash the mortar spilled on the outer wall of the water storage tank 14 and the attached dust, and at this time, the sewage will flow downward along the outer wall of the water storage tank 14 into the collection tank 6; by providing the collection tank 6, the collection of sewage is realized, reducing the environmental pollution problem caused by the outflow of sewage; at the same time, through the plurality of sponges 61 arranged in the middle of the collection tank 6, the sewage in the collection tank 6 can be absorbed and fixed to a certain extent, reducing the overflow and splashing of the sewage in the collection tank 6 due to shaking during the movement process, and further reducing the environmental pollution caused by the sewage.
[0029] Working principle: When in use, water is injected into the water inlet 12; at this time, the cooling water will flow along the spiral blades 1 around the outer wall of the mixing tank 11 and then be discharged from the water outlet 13, realizing the cooling of the outer wall of the mixing tank 11; when in use, water is injected into the water tank 24, and at this time, the water will flow along the second fixing rod 23 into the first water pipe 21 and then be sprayed out by a plurality of first spray heads 2 arranged in the middle of the first water pipe 21; when in use, the water source entering from the water inlet 12 will finally flow out from the water outlet 13 along the spiral blades 1 and into the second water pipe 31, and then flow into the fourth water pipe 33 through the third water pipe 32, and a plurality of second spray heads 3 arranged on the fourth water pipe 33 will spray water onto the outer wall of the water storage tank 14; when in use, the second cover plate 44 can be pulled and moved, and the second cover plate 44 drives the sampling box 4 to move up and down through the third fixing rod 41; the mortar inside the mixing tank 11 can be sampled; after analyzing the collected mortar sample, the water volume sprayed by the first spray head 2 can be adjusted; when sampling the mortar inside the water storage tank 14, the spilled mortar sample will fall into the protection groove 5; when in use, the second spray head 3 will wash the mortar spilled on the outer wall of the water storage tank 14 and the attached dust, and at this time, the sewage will flow downward along the outer wall of the water storage tank 14 into the collection tank 6; by providing the collection tank 6, the collection of sewage is realized; at the same time, through the plurality of sponges 61 arranged in the middle of the collection tank 6, the sewage in the collection tank 6 can be absorbed and fixed to a certain extent.
[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. An anti-coagulation device for a mortar mobile mixing station, characterized in that: It includes a mixing tank (11), and a spiral blade (1) is fixedly connected to the outer wall of the mixing tank (11); a water storage tank (14) is fixedly connected to the outer wall of the spiral blade (1); a water inlet (12) is communicated with the bottom of the water storage tank (14); a water outlet (13) is communicated with the top of the water storage tank (14); a support column (15) is fixedly connected to the bottom of the water storage tank (14); a base (16) is fixedly connected to the bottom of the support column (15); and a roller (17) is rotatably connected to the bottom of the base (16).
2. The anti-caking device for a mortar mobile mixing station according to claim 1, characterized in that: A first fixing rod (22) is fixedly connected to the inner wall of the mixing tank (11); the first fixing rods (22) are symmetrically arranged; a first water pipe (21) is fixedly connected to the bottom of the first fixing rod (22); a plurality of first spray nozzles (2) are fixedly connected to the middle of the first water pipe (21); the middle of the first water pipe (21) penetrates through the mixing tank (11) and the water storage tank (14) and is fixedly connected to a second fixing rod (23); the second fixing rod (23) is of a tubular structure; the second fixing rod (23) is communicated with the first water pipe (21); and a water tank (24) is communicated with the top of the second fixing rod (23).
3. A mortar mobile batching plant anti-coagulation device according to claim 2, characterized in that: A first cover plate (34) is installed at the top of the water outlet (13); a second water pipe (31) is communicated with the middle of the water outlet (13); the second water pipes (31) are symmetrically arranged; a third water pipe (32) is communicated with the end of the second water pipe (31); a fourth water pipe (33) is fixedly connected to the outer wall of the water storage tank (14); the fourth water pipe (33) is communicated with the third water pipe (32); and a plurality of second spray nozzles (3) are fixedly connected to the middle of the fourth water pipe (33).
4. The anti-caking device for a mortar mobile mixing station according to claim 3, characterized in that: A sleeve (42) is fixedly connected to the middle of the water storage tank (14) through the mixing tank (11); a third fixing rod (41) is slidably connected to the inner wall of the sleeve (42); the third fixing rods (41) are symmetrically arranged; a second cover plate (44) is fixedly connected to the top of the third fixing rod (41); a sampling box (4) is fixedly connected to the bottom of the third fixing rod (41); the third fixing rod (41) is tangent to the inner wall of the sampling box (4); and a top head (43) is fixedly connected to the bottom of the sampling box (4).
5. The anti-caking device for a mortar mobile mixing station according to claim 4, characterized in that: A protective groove (5) is fixedly connected to the outer wall of the water storage tank (14), and the bottom of the protective groove (5) is tangent to the outer wall of the water storage tank (14); the protective groove (5) is arranged around the sleeve (42).
6. The anti-coagulation device for a mortar mobile mixing station according to claim 5, characterized in that: A support column (15) is fixedly connected to the bottom of the water storage tank (14); a collection tank (6) is fixedly connected to the bottom of the support column (15); and a plurality of sponges (61) are arranged in the middle of the collection tank (6).