Mould for rubber vulcanizing machine

Through the design of threaded rods and drive shafts, combined with high-pressure gas and push plate ejection mechanism, the problem of low rubber product removal efficiency in rubber vulcanization machine molds is solved, and the rapid removal and expansion of equipment use range is achieved.

CN223058163UActive Publication Date: 2025-07-04NANYANG HUIYUAN RUBBER & PLASTIC CO LTD
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Patent Information

Application Number
CN202421993969.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-07-04
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The existing rubber vulcanization machine molds are inefficient when removing vulcanized rubber products, and the personnel consume a lot of physical strength, and the equipment cannot be activated during the power period, resulting in low removal efficiency.

Method used

The design of threaded rod and drive shaft is adopted to spray rubber products through high-pressure gas, combined with the ejection mechanism of the push plate, and the abnormal situation where gas cannot be sprayed is solved by reverse rotating the threaded rod, expanding the scope of equipment use.

Benefits of technology

It improves the efficiency of rubber products, reduces the number of rotations, reduces the physical consumption of personnel, expands the scope of use of equipment, and simplifies the maintenance process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mould for a rubber vulcanizing machine, which comprises a top mould plate, a bottom mould plate, an inner mould plate and a first sealing plate, a rubber material groove is arranged on the inner mould plate, a gear transmission groove is arranged on the bottom surface of the inner mould plate, a push plate, a baffle ring, a top plate, a threaded pipe sleeve and a threaded rod are arranged in the rubber material groove, the push plate is placed on the baffle ring, the top plate is positioned below the push plate, and the threaded pipe sleeve is positioned below the top plate. A plurality of sealing columns are vertically arranged on the upper surface of the top plate, a plurality of air holes matched with the sealing columns are formed in the push plate, one end of the threaded rod is connected with the threaded pipe sleeve in a threaded and matched mode, the other end of the threaded rod extends into the gear transmission groove, an air inlet channel and a driving shaft are arranged in the inner mold plate, and one end of the air inlet channel communicates with a cavity formed by the push plate and the sizing material groove. The other end of the air inlet channel communicates with the outside, the driving shaft penetrates through the inner mold plate and extends into the gear transmission groove, and the driving shaft and the threaded rod are connected in a bevel gear meshing mode. Rubber products are ejected out through high-pressure gas, and the product taking-out efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of molds, in particular to a mold for a rubber vulcanizer. Background Art

[0002] Vulcanized rubber refers to rubber that has been vulcanized and has characteristics such as non-stickiness and non-breakability. Most rubber products are made of this kind of rubber. When vulcanizing rubber, the rubber compound needs to be placed in a vulcanization mold and vulcanized by a rubber vulcanizer. After vulcanization, the product is taken out from the mold groove. Since the product fits tightly with the groove, it is very difficult for personnel to quickly take out the product. Patent 202321858220.9 discloses a mold for a rubber vulcanizer, which pushes the product out of the groove by moving the push plate upward to replace manual extraction. However, this technical solution uses a screw structure to drive the push plate to move upward, which requires a large number of rotations by personnel, consumes a lot of physical strength, and the moving speed of the push plate is slow. The extraction efficiency of rubber products needs to be further improved. Content of the Utility Model

[0003] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a mold for a rubber vulcanizer that solves the problem that equipment cannot be started during the power gap period.

[0004] The purpose of the utility model is achieved by the following technical solutions: A mold for a rubber vulcanizer includes a top template, a bottom template, an inner template, and a first sealing plate. A rubber compound groove is provided on the upper surface of the inner template, and a gear transmission groove is provided on the bottom surface of the inner template. A push plate, a retaining ring, a top plate, a threaded pipe sleeve, and a threaded rod are provided in the rubber compound groove. The retaining ring is fixedly connected to the inner wall of the rubber compound groove. The push plate matches the shape of the rubber compound groove, and the push plate is placed on the retaining ring. The top plate is located below the push plate. A plurality of sealing columns are vertically provided on the upper surface of the top plate. A plurality of air permeable holes matching the sealing columns are provided on the push plate. The threaded pipe sleeve is vertically and fixedly connected to the top plate. One end of the threaded rod is threadedly matched with the threaded pipe sleeve, and the other end of the threaded rod extends into the gear transmission groove. An air inlet channel and a driving shaft are provided in the inner template. One end of the air inlet channel communicates with the cavity formed by the push plate and the rubber compound groove, and the other end of the air inlet channel communicates with the outside. The driving shaft passes through the inner template and extends into the gear transmission groove, and the driving shaft is meshed with the threaded rod by bevel gears.

[0005] Further, the shapes of the retaining ring and the top plate match the shape of the rubber compound groove. The size of the top plate is smaller than that of the retaining ring, and the top plate passes through the retaining ring to push the push plate upward.

[0006] Furthermore, the side of the inner template is provided with a first opening and a second opening. Both the first opening and the second opening penetrate through the side wall of the bottom template and communicate with the outside. The air inlet passage extends into the first opening, and one end of the drive shaft extends into the second opening. A pipe joint is provided at the air inlet of the air inlet passage, and a sleeve is provided at the end of the drive shaft.

[0007] Furthermore, a second sealing plate is provided at the bottom of the inner template. The second sealing plate is fixedly connected to the inner template, and the second sealing plate encloses the gear transmission groove into a closed space.

[0008] The utility model has the following advantages: By rotating the drive shaft forward, the sealing column opens the air permeable holes, and uses external high-pressure gas to eject the rubber product, realizing the function of quick removal. Compared with the prior art, the number of rotation circles is reduced, and the removal efficiency is improved; By rotating the drive shaft reversely, the push plate can push out the rubber product, solving the abnormal situation that various gases cannot eject the rubber product, and expanding the use range of the equipment; The setting of the second sealing plate facilitates the installation and maintenance of the bevel gears meshed in the transmission gear groove. Description of the Drawings

[0009] Figure 1 is the overall structural schematic diagram of the utility model;

[0010] Figure 2 is the structural schematic diagram of the inner template of the utility model;

[0011] Figure 3 is the cross-sectional structural schematic diagram of the inner template of the utility model.

[0012] In the figure, 1. top template; 2. bottom template; 3. first sealing plate; 4. inner template; 5. limiting rod; 6. rubber material groove; 7. second sealing plate; 8. first opening; 9. second opening; 10. retaining ring; 11. push plate; 12. air permeable hole; 13. top plate; 14. sealing column; 15. threaded pipe sleeve; 16. threaded rod; 17. drive shaft; 18. air inlet passage; 19. pipe joint; 20. sleeve; 21. gear transmission groove. Detailed Embodiments

[0013] To make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and illustrated herein can be arranged and designed in various different configurations.

[0014] Accordingly, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present invention without creative efforts shall fall within the scope of protection of the present invention.

[0015] In the description of the present invention, it should also be noted that, unless otherwise clearly defined and limited, the terms "arranged", "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0016] Such as Figures 1 to 3As shown in the figure, a mold for a rubber vulcanizing machine includes a top template 1, a bottom template 2, an inner template 4, and a first sealing plate 3. The top template 1 and the bottom template 2 are hinged. A limiting rod 5 is integrally connected to the side surface of the inner template 4. The inner template 4 is inserted into the bottom template 2. The first sealing plate 3 fixes the inner template 4 in the bottom template 2 by screws. A rubber material groove 6 is formed on the upper surface of the inner template 4. The rubber material groove 6 is generally customized according to the shape of the product. The rubber material groove 6 is a non-circular groove. A gear transmission groove 21 is formed on the bottom surface of the inner template 4. A push plate 11, a retaining ring 10, a top plate 13, a threaded pipe sleeve 15, and a threaded rod 16 are installed in the rubber material groove 6. The push plate 11, the retaining ring 10, and the top plate 13 match the shape of the rubber material groove 6. The side surface of the retaining ring 10 is welded to the inner wall of the rubber material groove 6. The push plate 11 is placed on the retaining ring 10. The top plate 13 is located below the push plate 11. The size of the top plate 13 is smaller than that of the retaining ring 10. A plurality of sealing columns 14 are integrally and vertically connected to the upper surface of the top plate 13. A plurality of air vent holes 12 matching the sealing columns 14 are formed on the push plate 11. The threaded pipe sleeve 15 is vertically welded to the lower surface of the top plate 13. One end of the threaded rod 16 is in threaded matching connection with the threaded pipe sleeve 15. The other end of the threaded rod 16 extends into the gear transmission groove 21. The top plate 13 passes through the retaining ring 10 to push the push plate 11 to move upward. An air inlet channel 18 and a drive shaft installation hole are horizontally formed in the inner template 4. A drive shaft 17 is provided in the installation hole. A first opening 8 and a second opening 9 are provided on the side surface of the inner template 4. Both the first opening 8 and the second opening 9 are circular holes. Both the first opening 8 and the second opening 9 pass through the side wall of the bottom template 2 and communicate with the outside. One end of the air inlet channel 18 communicates with the cavity formed by the push plate 11 and the rubber material groove 6. The other end of the air inlet channel 18 extends into the first opening 8. The drive shaft 17 passes through the inner template 4 and extends into the gear transmission groove 21. One end of the drive shaft 17 is in meshing connection with the threaded rod 16 through bevel gears. The other end of the drive shaft 17 extends into the second opening 9. A pipe joint 19 is installed at the air inlet of the air inlet channel 18. One end of the pipe joint 19 has threads. The pipe joint 19 is in threaded connection with the inner wall of the air inlet channel 18. The pipe joint 19 can be inserted with external high-pressure gas. A sleeve 20 for inserting a Z-shaped crank is installed at the end of the drive shaft 17. A second sealing plate 7 is installed at the bottom of the inner template 4. The second sealing plate 7 is fixedly connected to the inner template 4 by screws. The second sealing plate 7 encloses the gear transmission groove 21 into a closed space.

[0017] The working principle of the present utility model: The initial position is as Figure 3On the right side, the sealing column is located within the ventilation holes. After an operator places the rubber compound on the push plate, closes the top template, and places it in a rubber vulcanizing machine for heating and vulcanization, upon completion of vulcanization, the operator inserts a Z-shaped crank into the sleeve and shakes the Z-shaped crank to drive the drive shaft to rotate the threaded rod. When the threaded rod rotates forward, the top plate moves downward until the sealing columns open the ventilation holes. By inserting an external high-pressure air pipe into the pipe joint and opening the valve, high-pressure gas enters the rubber compound tank. The high-pressure gas impacts the rubber product out of the rubber compound tank through the ventilation holes, achieving the function of quickly removing the product. For some products that cannot be ejected by high-pressure gas, the threaded rod is rotated reversely at this time, causing the top plate to move upward to eject the push plate and the rubber product together out of the rubber compound tank, expanding the scope of use of the mold. The setting of the second sealing plate facilitates the installation and maintenance of the bevel gear meshed in the transmission gear groove.

[0018] Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A mold for a rubber vulcanizer, comprising a top template (1), a bottom template (2), an inner template (4), and a first sealing plate (3). A rubber material groove (6) is provided on the upper surface of the inner template (4), and it is characterized in that: The bottom surface of the inner template (4) is provided with a gear transmission groove (21). In the rubber material groove (6), there are a push plate (11), a retaining ring (10), a top plate (13), a threaded pipe sleeve (15), and a threaded rod (16). The retaining ring (10) is fixedly connected to the inner wall of the rubber material groove (6). The push plate (11) matches the shape of the rubber material groove (6). The push plate (11) is placed on the retaining ring (10). The top plate (13) is located below the push plate (11). Vertically arranged on the upper surface of the top plate (13) are a plurality of sealing columns (14). The push plate (11) is provided with a plurality of air permeable holes (12) that match the sealing columns (14). The threaded pipe sleeve (15) is vertically and fixedly connected to the top plate (13). One end of the threaded rod (16) is threadedly matched and connected to the threaded pipe sleeve (15). The other end of the threaded rod (16) extends into the gear transmission groove (21). An air inlet channel (18) and a drive shaft (17) are arranged in the inner template (4). One end of the air inlet channel (18) communicates with the cavity formed by the push plate (11) and the rubber material groove (6). The other end of the air inlet channel (18) communicates with the outside. The drive shaft (17) passes through the inner template (4) and extends into the gear transmission groove (21). The drive shaft (17) and the threaded rod (16) are connected by bevel gear meshing.

2. The mold for a rubber vulcanizer according to claim 1, characterized in that: The shapes of the retaining ring (10) and the top plate (13) match the shape of the rubber material groove (6). The size of the top plate (13) is smaller than that of the retaining ring (10). The top plate (13) passes through the retaining ring (10) to push the push plate (11) upward.

3. The mold for a rubber vulcanizer according to claim 1, characterized in that: On the side surface of the inner template (4), there are a first opening (8) and a second opening (9). Both the first opening (8) and the second opening (9) pass through the side wall of the bottom template (2) and communicate with the outside. The air inlet channel (18) extends into the first opening (8). One end of the drive shaft (17) extends into the second opening (9). At the air inlet of the air inlet channel (18), there is a pipe joint (19). At the end of the drive shaft (17), there is a sleeve (20).

4. A mold for a rubber vulcanizer according to claim 1, characterized in that: At the bottom of the inner template (4), there is a second sealing plate (7). The second sealing plate (7) is fixedly connected to the inner template (4). The second sealing plate (7) encloses the gear transmission groove (21) into a sealed space.

Citation Information

Patent Citations

  • Mould for rubber vulcanizing machine

    CN220499673U