Automatic rubber tube welding equipment

Abstract

The utility model discloses automatic rubber tube welding equipment which comprises a rack, an installation support is fixed to the top of the rack through bolts, a positioning mechanism is arranged on the top of the installation support, a butt joint mechanism is arranged on the inner wall of the installation support, and a heating mechanism is arranged on the inner wall of the rack. The heating mechanism comprises an overturning motor, a driving shaft, a mounting block, an electric telescopic rod A and a heating disc, and a cleaning mechanism is arranged at the bottom of the rack. The positioning mechanism and the butt joint mechanism are matched to position and clamp a rubber pipe, the heating mechanism is used for heating the rubber pipe, the butt joint mechanism is used for automatically welding the rubber pipe, the automation degree of welding operation is improved, impurities attached to the surface of the heating disc are cleaned through the cleaning mechanism, and the welding efficiency is improved. According to the rubber tube welding device, the cleanliness of the heating disc during heating is guaranteed, manual cleaning of the heating disc is replaced, the welding operation process is simplified, the welding operation efficiency is improved, and the rubber tube welding quality is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of hose welding, in particular to an automatic hose welding device. Background Technique

[0002] When installing and using hoses, it is necessary to weld two hoses together. Generally, the ports of the two hoses are heated and butt-jointed together to achieve the welding operation of the hoses.

[0003] Problems compared with the prior art: When the existing welding equipment heats the ports of the hoses, generally, workers use tools to place the heating plate at the port part of the hose and heat it to melt. After heating, the two hoses are welded together through the docking mechanism. The automation degree of the hose welding operation is relatively low, which increases the consumption of labor costs and there are certain safety hazards. Secondly, the used heating plate is sometimes attached with melted hoses and needs to be manually cleaned separately, resulting in a more cumbersome welding operation process and reducing the efficiency of the hose welding operation. For this reason, we propose an automatic hose welding device to solve the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide an automatic hose welding device.

[0005] The utility model solves its technical problems through the following technical solutions: It includes a frame. The top of the frame is fixed with a mounting bracket by bolts. A positioning mechanism is arranged on the top of the mounting bracket. A docking mechanism is arranged on the inner wall of the mounting bracket. A heating mechanism is arranged on the inner wall of the frame.

[0006] The heating mechanism includes a flipping motor. The flipping motor is fixed on the inner wall of the frame by bolts. The output end of the flipping motor is fixed with a driving shaft. An installation block is fixed on the outer side of the driving shaft. An electric telescopic rod A is fixed on the inner wall of the installation block. The top of the electric telescopic rod A is fixed with a heating plate. A cleaning mechanism is arranged at the bottom of the frame.

[0007] As a further scheme of the utility model: A control panel is arranged on one side of the frame.

[0008] As a further scheme of the utility model: The positioning mechanism includes a mounting seat. The mounting seat is fixed on the top of the mounting bracket by bolts. A hydraulic rod A is fixed on the top of the mounting seat. The bottom of the hydraulic rod A is fixed with a driving seat. A positioning roller is rotatably connected to the inner wall of the driving seat.

[0009] As a further scheme of the utility model: A plurality of anti-slip grooves are arranged on the outer side of the positioning roller.

[0010] As a further solution of the utility model: The docking mechanism includes an installation track, which is fixed to the inner wall of the installation bracket by bolts. A driving motor is fixed at one end of the installation track, and a bidirectional lead screw is fixed to the output end of the driving motor. A pair of sliding seats are arranged on the outer side of the bidirectional lead screw. Connecting brackets are fixed to the bottoms of the pair of sliding seats by bolts. A hydraulic rod B is fixed to the outer side of the connecting bracket, and a clamping plate is fixed to one end of the hydraulic rod B by bolts.

[0011] As a further solution of the utility model: A rubber hose body is arranged on one side of the clamping plate.

[0012] As a further solution of the utility model: The cleaning mechanism includes an installation plate, which is fixed to the bottom of the machine frame by bolts. An electric telescopic rod B is fixed to one side of the installation plate, a motor bracket is fixed to one end of the electric telescopic rod B, a rotating motor is fixed to the inner wall of the motor bracket, and a scraper is fixed to the output end of the rotating motor.

[0013] In summary, due to the adoption of the above technical solutions, the beneficial effects of the utility model are as follows:

[0014] 1. The rubber hose is positioned and clamped through the cooperation of the positioning mechanism and the docking mechanism, and the rubber hose is heated through the heating mechanism. After the heating is completed, the rubber hose is subjected to a docking operation through the docking mechanism, realizing the automatic welding operation of the rubber hose, without manual operation, improving the automation degree of the welding operation, and reducing the consumption of labor costs;

[0015] 2. After the heating operation is completed, the sundries attached to the surface of the heating plate are cleaned through the cleaning mechanism, ensuring the cleanliness of the heating plate during heating, replacing manual cleaning of the heating plate, simplifying the process of the welding operation, improving the welding operation efficiency, and ensuring the quality of the rubber hose welding;

[0016] 3. By providing a positioning mechanism, the rubber hose is positioned and clamped by a pair of positioning rollers, so that the axis of the positioning rollers is consistent with the docking axis of the docking mechanism. After the positioning is completed, the rubber hose is pushed. Through the rotation of the positioning rollers, the rubber hose can be moved to the docking mechanism at the correct position, realizing the positioning operation of the rubber hose welding and ensuring the accuracy of the welding operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Shows an isometric structural view provided by an embodiment of the utility model;

[0018] Figure 2 Shows an isometric sectional structural view provided by an embodiment of the utility model;

[0019] Figure 3 shows the enlarged structural schematic diagram of part A in Figure 2 ;

[0020] Figure 4 shows the enlarged structural schematic diagram of part B in Figure 2 ;

[0021] Figure 5 shows the front sectional structural schematic diagram provided according to an embodiment of the present utility model;

[0022] Figure 6 shows the enlarged structural schematic diagram of part C in Figure 5 provided according to an embodiment of the present utility model;

[0023] Figure 7 shows the structural schematic diagram of the docking mechanism provided according to an embodiment of the present utility model;

[0024] Figure 8 shows the structural schematic diagram of the heating mechanism provided according to an embodiment of the present utility model.

[0025] Legend description:

[0026] 100 Frame, 110 Control panel, 120 Mounting bracket, 210 Mounting base, 220 Hydraulic rod A, 230 Driving seat, 240 Positioning roller, 241 Anti-slip groove, 310 Mounting track, 320 Driving motor, 321 Bidirectional lead screw, 330 Sliding seat, 340 Connecting bracket, 350 Hydraulic rod B, 351 Clamping plate, 360 Hose body, 410 Flipping motor, 420 Driving shaft, 430 Mounting block, 440 Electric telescopic rod A, 450 Heating plate, 510 Mounting plate, 520 Electric telescopic rod B, 521 Motor bracket, 530 Rotating motor, 540 Scraper. Detailed implementation manners

[0027] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0028] In the description of the present utility model, "a plurality of" means two or more, unless otherwise specifically defined.

[0029] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0030] Please refer to Figures 1 - 8 , the present utility model provides a technical solution: including a frame 100, a control panel 110 is arranged on one side of the frame 100, an installation bracket 120 is fixed to the top of the frame 100 by bolts, a positioning mechanism is arranged on the top of the installation bracket 120, a docking mechanism is arranged on the inner wall of the installation bracket 120, and a heating mechanism is arranged on the inner wall of the frame 100; the heating mechanism includes a flipping motor 410, a driving shaft 420, an installation block 430, an electric telescopic rod A 440 and a heating plate 450, and a cleaning mechanism is arranged at the bottom of the frame 100; through the cooperation of the positioning mechanism and the docking mechanism, the rubber hose is positioned and clamped, the rubber hose is heated by the heating mechanism, after the heating is completed, the rubber hose is docked by the docking mechanism, and the automatic welding operation of the rubber hose is realized. There is no need for manual operation, which improves the automation degree of the welding operation, reduces the consumption of labor costs. After the heating operation is completed, the sundries attached to the surface of the heating plate 450 are cleaned by the cleaning mechanism, which ensures the cleanliness of the heating plate 450 during heating, replaces manual cleaning of the heating plate 450, simplifies the process of the welding operation, improves the welding operation efficiency, and ensures the quality of the rubber hose welding.

[0031] Specifically, the positioning mechanism includes an installation seat 210, the installation seat 210 is fixed to the top of the installation bracket 120 by bolts, a hydraulic rod A 220 is fixed to the top of the installation seat 210, a driving seat 230 is fixed to the bottom of the hydraulic rod A 220, and a positioning roller 240 is rotatably connected to the inner wall of the driving seat 230; by providing a positioning mechanism, the rubber hose is positioned and clamped by a pair of positioning rollers 240, so that the axis of the positioning roller 240 is kept consistent with the docking axis of the docking mechanism. After positioning, when the rubber hose is pushed, through the rotation of the positioning roller 240, the rubber hose can be moved to the docking mechanism at the correct position, realizing the positioning operation of the rubber hose welding and ensuring the accuracy of the welding operation.

[0032] Specifically, a plurality of anti-slip grooves 241 are arranged on the outer side of the positioning roller 240; by providing the anti-slip grooves 241, it can be avoided that unnecessary sliding occurs when the positioning roller 240 and the rubber hose move relative to each other, ensuring the stability of the positioning operation.

[0033] Specifically, the docking mechanism includes a mounting rail 310 which is fixed to the inner wall of the mounting bracket 120 by bolts. A driving motor 320 is fixed at one end of the mounting rail 310. The output end of the driving motor 320 is fixed with a bidirectional lead screw 321. A pair of sliding seats 330 are arranged on the outer side of the bidirectional lead screw 321. Connecting brackets 340 are fixed to the bottoms of the pair of sliding seats 330 by bolts. A hydraulic rod B350 is fixed to the outer side of the connecting bracket 340. One end of the hydraulic rod B350 is fixed with a clamping plate 351 through bolts. A rubber hose body 360 is arranged on one side of the clamping plate 351. By providing the docking mechanism, two rubber hoses are docked together to realize the heating and welding operation of the rubber hoses.

[0034] Specifically, the cleaning mechanism includes a mounting plate 510 which is fixed to the bottom of the machine frame 100 by bolts. An electric telescopic rod B520 is fixed to one side of the mounting plate 510. One end of the electric telescopic rod B520 is fixed with a motor bracket 521. A rotating motor 530 is fixed to the inner wall of the motor bracket 521. The output end of the rotating motor 530 is fixed with a scraper 540. By providing the cleaning mechanism, the debris attached to the surface of the heating plate 450 is cleaned by the scraper 540, ensuring the cleanliness of the heating plate 450 during heating and improving the quality of the welding operation.

[0035] Working principle: When in use, the operation of the device is controlled through the control panel 110. During the welding operation, the rubber hose is inserted between a pair of positioning rollers 240. The hydraulic rod A 220 drives the driving seat 230 and the positioning rollers 240 to move. The upper and lower groups of hydraulic rods A 220 move a set contraction length according to the size of the rubber hose. The rubber hose is positioned and clamped by a pair of positioning rollers 240, so that the axis of the positioning rollers 240 is kept consistent with the docking axis of the docking mechanism. After positioning, the rubber hose is pushed. Through the rotation of the positioning rollers 240, the rubber hose can be docked with the docking mechanism at the correct position. The hydraulic rod B 350 drives the clamping plate 351 to move, and the rubber hose is clamped and positioned by the clamping plate 351. The flipping motor 410 drives the drive shaft 420 to rotate, and the mounting block 430 where the drive shaft 420 rotates rotates, and then drives the heating plate 450 to rotate to the top. The electric telescopic rod A 440 drives the heating plate 450 to move up and down, and the position of the heating plate 450 can be finely adjusted to ensure that the heating plate 450 can fully contact the port of the rubber hose. The drive motor 320 drives the bidirectional lead screw 321 to rotate. The rotation of the bidirectional lead screw 321 drives a pair of sliding seats 330 to approach each other, and then drives the port of the rubber hose to move onto the heating plate 450. The port of the rubber hose is heated and melted by the heating plate 450. After heating, the heating plate 450 is rotated to the bottom by the flipping motor 410. At this time, the heating plate 450 moves out of the docking mechanism. Through the movement of the sliding seats 330 approaching each other, the two rubber hoses are docked together to realize the heating and welding operation of the rubber hose. The electric telescopic rod B 520 drives the motor bracket 521 to move, and then drives the scraper 540 to move to the position of the heating plate 450 and make it close to the surface of the heating plate 450. The rotating motor 530 drives the scraper 540 to rotate, and the scraper 540 cleans the sundries attached to the surface of the heating plate 450 to ensure the cleanliness of the heating plate 450 during heating.

[0036] For the motors involved in the embodiments, their supporting control systems, electromagnetic switches, and pipeline circuits can also be provided by the manufacturer. In addition, the power supply module, circuits, electronic components, and control modules involved in the present invention are all prior arts, which can be fully realized by those skilled in the art without further elaboration. The content protected by the present invention does not involve improvements to the internal structure and methods.

[0037] Although the embodiments and drawings of the present invention are disclosed, those skilled in the art can understand that various substitutions, changes, and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the content disclosed in the embodiments and drawings.

Claims

1. An automated hose welding device, characterized in that, It includes a frame (100), on the top of the frame (100), a mounting bracket (120) is fixed by bolts, a positioning mechanism is arranged on the top of the mounting bracket (120), a docking mechanism is arranged on the inner wall of the mounting bracket (120), and a heating mechanism is arranged on the inner wall of the frame (100). The heating mechanism includes a turning motor (410), the turning motor (410) is fixed to the inner wall of the frame (100) by bolts, a driving shaft (420) is fixed to the output end of the turning motor (410), a mounting block (430) is fixed to the outside of the driving shaft (420), an electric telescopic rod A (440) is fixed to the inner wall of the mounting block (430), a heating plate (450) is fixed to the top of the electric telescopic rod A (440), and a cleaning mechanism is arranged at the bottom of the frame (100).

2. An automated hose welding device according to claim 1, wherein, A control panel (110) is arranged on one side of the frame (100).

3. An automatic hose welding device according to claim 1, characterized in that, The positioning mechanism includes a mounting seat (210), the mounting seat (210) is fixed to the top of the mounting bracket (120) by bolts, a hydraulic rod A (220) is fixed to the top of the mounting seat (210), a driving seat (230) is fixed to the bottom of the hydraulic rod A (220), and a positioning roller (240) is rotatably connected to the inner wall of the driving seat (230).

4. An automated hose welding device according to claim 3, characterized in that, A plurality of anti-slip grooves (241) are arranged on the outside of the positioning roller (240).

5. An automatic hose welding device according to claim 1, characterized in that, The docking mechanism includes a mounting track (310), the mounting track (310) is fixed to the inner wall of the mounting bracket (120) by bolts, a driving motor (320) is fixed to one end of the mounting track (310), a bidirectional lead screw (321) is fixed to the output end of the driving motor (320), a pair of sliding seats (330) are arranged on the outside of the bidirectional lead screw (321), connection brackets (340) are fixed to the bottoms of the pair of sliding seats (330) by bolts, a hydraulic rod B (350) is fixed to the outside of the connection brackets (340), and a clamping plate (351) is fixed to one end of the hydraulic rod B (350) by bolts.

6. An automatic hose welding device according to claim 5, characterized in that, A rubber hose body (360) is arranged on one side of the clamping plate (351).

7. An automatic hose welding device according to claim 1, characterized in that, The cleaning mechanism includes a mounting plate (510), the mounting plate (510) is fixed to the bottom of the frame (100) by bolts, an electric telescopic rod B (520) is fixed to one side of the mounting plate (510), a motor bracket (521) is fixed to one end of the electric telescopic rod B (520), a rotating motor (530) is fixed to the inner wall of the motor bracket (521), and a scraper (540) is fixed to the output end of the rotating motor (530).

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