Split type strut beam riveting tool structure

Through the split-type supporting beam riveting tool structure, the riveting head is used to realize one-time riveting of the upper and lower supporting beams, which solves the problems of inflexible clamping and thermal deformation of welding in the prior art, and realizes the compactness and stability of supporting beam riveting.

CN223070297UActive Publication Date: 2025-07-08HANGZHOU XINGJIDA NEW ENERGY TECH DEV CO LTD
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Patent Information

Application Number
CN202422564680.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-07-08
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

The existing supporting beam riveting tooling is not flexible enough during the clamping process, which is difficult to meet the assembly line operation requirements, and there are problems of thermal deformation and stress concentration during the welding process.

Method used

The split-type supporting beam riveting tool structure is adopted, including upper formwork, lower formwork, central positioning plate, punching piece and riveting head. The one-time riveting of the upper and lower support beams is achieved through the riveting head to avoid the welding process.

Benefits of technology

The supporting beam riveting is achieved with compact structure and convenient operation, avoiding thermal deformation and stress concentration in welding, and improving operating stability.

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    Figure CN223070297U_ABST
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Abstract

The utility model relates to a split type strut beam riveting tool structure, which belongs to the technical field of strut beam riveting tool jigs and comprises a tool assembly, the tool assembly is composed of an upper template and a lower template, a central positioning disc is arranged between the upper template and the lower template, a pair of upper strut beam punching sheets and a pair of lower strut beam punching sheets are respectively arranged at the front end and the rear end of the central positioning disc, and the upper strut beam punching sheets and the lower strut beam punching sheets are arranged on the tool assembly. A plurality of reinforcing ribs connected with the upper portion strut beam punching sheets and the lower portion strut beam punching sheets in an inserted mode are arranged between the upper portion strut beam punching sheets and between the lower portion strut beam punching sheets, a pressing plate is arranged between the center positioning disc and the upper die plate, and a floating positioning plate is arranged between the center positioning disc and the lower die plate. Riveting heads which are correspondingly riveted with the reinforcing ribs are arranged between the upper portion strut beam punching sheet and the pressing plate and between the lower portion strut beam punching sheet and the pressing plate. The device has the characteristics of compact structure, convenience in operation and good running stability. Due to the split type strut beam design, an upper strut beam and a lower strut beam which need to be welded or riveted twice originally are riveted once now.
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Description

Technical Field

[0001] The utility model relates to the technical field of jig for riveting of support beams, and particularly relates to a split-type support beam riveting jig structure. Background Art

[0002] The support beam assembly is a part applied to components of solar thermal power generation, and is used for connecting and supporting the bottom support of the secondary beam bracket of the mirror surface of solar thermal power generation. Its size directly affects the flexibility of the mirror surface tracking the sun shadow and the distance between mirror surfaces, and it is one of the very important components on the main beam welded part.

[0003] The support beam adopts a split structure and is divided into an upper support beam and a lower support beam. When riveting the support beam, the clamping of the workpiece is not flexible enough. Simply relying on manual operation does not meet the requirements of assembly line operation, so it is necessary to improve. Summary of the Invention

[0004] The utility model mainly solves the deficiencies existing in the prior art, and provides a split-type support beam riveting jig structure, which has the characteristics of compact structure, convenient operation and good running stability. Riveting is a cold working process, which avoids the problems of thermal deformation and stress concentration of products during the welding process. Due to the split-type support beam design, the upper and lower support beams that originally needed to be welded or riveted in two times can now be riveted at one time.

[0005] The above technical problems of the utility model are mainly solved by the following technical solutions:

[0006] A split-type support beam riveting jig structure includes a jig assembly, and the jig assembly is composed of an upper template and a lower template. A central positioning disk is arranged between the upper template and the lower template. A pair of upper support beam punching pieces and lower support beam punching pieces are respectively arranged at the front and rear ends of the central positioning disk. A plurality of reinforcing ribs inserted into the upper support beam punching pieces and the lower support beam punching pieces are arranged between the upper support beam punching pieces and between the lower support beam punching pieces. A pressing plate is arranged between the central positioning disk and the upper template, and a floating positioning plate is arranged between the central positioning disk and the lower template. Riveting heads for corresponding riveting and pressing with the reinforcing ribs are arranged between the upper support beam punching pieces and the pressing plate and between the lower support beam punching pieces and the pressing plate.

[0007] Preferably, upper support beam positioning seats screwed and fixed to the floating positioning plate are arranged on both sides of the upper support beam punching piece, and a lower support beam positioning seat screwed and fixed to the floating positioning plate is arranged at the rear end of the lower support beam punching piece.

[0008] Preferably, guide posts penetrating through the pressing plate and the floating positioning plate are arranged on the side of the upper support beam positioning seat and on the lower support beam positioning seat, and the guide posts are located between the upper template and the lower template.

[0009] Preferably, oil cylinder fixing plates are provided on both sides of the front end and the rear end of the floating positioning plate, a propulsion oil cylinder is provided on the oil cylinder fixing plate, and reinforcing rib fixing inserts are provided between the propulsion oil cylinder and the reinforcing rib.

[0010] Preferably, an upper backing plate is provided between the upper template and the pressing plate, and a plurality of blank holding springs penetrating and sleeving with the upper backing plate are provided between the upper template and the pressing plate.

[0011] Preferably, a lower backing plate is provided between the lower template and the floating positioning plate, and a plurality of floating springs penetrating and sleeving with the lower backing plate are provided between the lower template and the floating positioning plate.

[0012] The utility model can achieve the following effects:

[0013] The utility model provides a split beam riveting tooling structure, which has the characteristics of compact structure, convenient operation and good running stability compared with the prior art. Riveting is a cold working process, which avoids the problems of product thermal deformation and stress concentration during the welding process. Due to the split beam design, the upper and lower beams that originally needed to be welded or riveted in two steps can now be riveted in one step. Brief Description of the Drawings

[0014] Figure 1 is a schematic structural diagram of the utility model.

[0015] Figure 2 is a structural sectional view of the utility model.

[0016] Figure 3 is a schematic internal structure diagram of the utility model with the pressing plate and the upper backing plate removed.

[0017] Figure 4 is a schematic assembly structure diagram of the split beam of the utility model.

[0018] Figure 5 is a schematic assembly structure diagram of the single-sided upper and lower beam punching sheets of the utility model.

[0019] In the figure: propulsion oil cylinder 1, tooling assembly 2, oil cylinder fixing plate 3, reinforcing rib fixing insert 4, upper beam punching sheet 5, upper template 6, upper backing plate 7, blank holding spring 8, pressing plate 9, center positioning disk 10, lower beam punching sheet 11, lower template 12, guide post 13, floating spring 14, lower backing plate 15, floating positioning plate 16, riveting head 17, lower beam positioning seat 18, upper beam positioning seat 19, reinforcing rib 20. Detailed Description of the Preferred Embodiments

[0020] The technical solutions of the utility model will be further specifically described below through embodiments and in conjunction with the drawings.

[0021] Embodiment: AsFigures 1-5 As shown in the figure, a split beam riveting tooling structure includes a tooling component 2, which is composed of an upper template 6 and a lower template 12. A central positioning disc 10 is arranged between the upper template 6 and the lower template 12. A pair of upper beam punching sheets 5 and lower beam punching sheets 11 are respectively arranged at the front and rear ends of the central positioning disc 10. A pair of reinforcing ribs 20 inserted into the upper beam punching sheets 5 are arranged between the upper beam punching sheets 5. Two pairs of reinforcing ribs 20 inserted into the lower beam punching sheets 11 are arranged between the lower beam punching sheets 11. Oil cylinder fixing plates 3 are arranged on both sides of the front end and the rear end of the floating positioning plate 16. A propulsion oil cylinder 1 is arranged on the oil cylinder fixing plate 3. Reinforcing rib fixing inserts 4 are arranged between the propulsion oil cylinder 1 and the reinforcing ribs 20. A pressing plate 9 is arranged between the central positioning disc 10 and the upper template 6. Riveting joints 17 for corresponding riveting with the reinforcing ribs 20 are arranged between the upper beam punching sheets 5 and the pressing plate 9, and between the lower beam punching sheets 11 and the pressing plate 9. An upper backing plate 7 is arranged between the upper template 6 and the pressing plate 9. Ten pressure springs 8 penetrating through the upper backing plate 7 are arranged between the upper template 6 and the pressing plate 9. A floating positioning plate 16 is arranged between the central positioning disc 10 and the lower template 12. A lower backing plate 15 is arranged between the lower template 12 and the floating positioning plate 16. Ten floating springs 14 penetrating through the lower backing plate 15 are arranged between the lower template 12 and the floating positioning plate 16. Upper beam positioning seats 19 fixed to the floating positioning plate 16 by screw connections are arranged on both sides of the upper beam punching sheets 5. Lower beam positioning seats 18 fixed to the floating positioning plate 16 by screw connections are arranged at the rear end of the lower beam punching sheets 11. Guide posts 13 penetrating through the pressing plate 9 and the floating positioning plate 16 are arranged on the side of the upper beam positioning seat 19 and the lower beam positioning seat 18. The guide posts 13 are located between the upper template 6 and the lower template 12.

[0022] Working principle: Pre-assemble 2 upper support beam punching sheets 5 and 2 stiffeners 20, and at the same time pre-assemble 2 lower support beam punching sheets 11 and 4 stiffeners 20. Then place them respectively into the slots between the front and rear ends of the central positioning disk 10 and the lower support beam positioning seat 18 and the upper support beam positioning seat 19. Driven by the equipment, the propulsion oil cylinder 1 pushes the stiffener fixing insert block 4 forward to make full contact with the stiffener 20, playing a role in protecting the stiffener and ensuring that the stiffener will not turn over during the riveting process. Subsequently, press down the upper template 6 so that the pressure plate 9 contacts the upper support beam punching sheet 5 and the lower support beam punching sheet 11, and the tooling clamping component. Then the hydraulic press starts to pressurize, and the floating positioning plate 16 moves down to closely adhere to the lower backing plate 15. At this time, the riveting head 17 makes full contact with the stiffener 20 and rivets the head teeth shape, and fully combines with the upper support beam punching sheet 5 and the lower support beam punching sheet 11 on the side of the floating positioning plate 16. Continue to pressurize, and the riveting head 17 makes full contact with the stiffener 20 and rivets the head teeth shape, and fully combines with the upper support beam punching sheet 5 and the lower support beam punching sheet 11 on the side of the pressure plate 9 that is adhered to. At this time, start to hold the pressure for 3 seconds, and then the equipment starts to return. After the pressure plate 9 disengages from the parts, the floating spring 14 pushes the floating positioning plate 16 to push the product away to the zero position, and the propulsion oil cylinder 1 drives the stiffener fixing insert block 4 to reset. At this time, the parts can be taken out, and the product riveting is completed.

[0023] In summary, the split support beam riveting tooling structure has the characteristics of compact structure, convenient operation and good running stability. The riveting is a cold working process, which avoids the problems of product thermal deformation and stress concentration during the welding process. Due to the split support beam design, the upper and lower support beams that originally needed to be welded or riveted in two times can now be riveted in one time.

[0024] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the basic characteristics of the utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0025] In short, the above are only the specific embodiments of the present utility model, but the structural features of the present utility model are not limited thereto. Any changes or modifications made by those skilled in the art within the scope of the present utility model are covered by the patent scope of the present utility model.

Claims

1. A split-type support beam riveting tooling structure, characterized in that: It includes a tooling component (2), and the tooling component (2) is composed of an upper template (6) and a lower template (12). A central positioning disk (10) is provided between the upper template (6) and the lower template (12). A pair of upper beam punching sheets (5) and lower beam punching sheets (11) are respectively provided at the front and rear ends of the central positioning disk (10). A number of reinforcing ribs (20) inserted into the upper beam punching sheets (5) and lower beam punching sheets (11) are provided between the upper beam punching sheets (5) and between the lower beam punching sheets (11). A pressure plate (9) is provided between the central positioning disk (10) and the upper template (6). A floating positioning plate (16) is provided between the central positioning disk (10) and the lower template (12). Riveting joints (17) corresponding to and riveted to the reinforcing ribs (20) are provided between the upper beam punching sheets (5) and the pressure plate (9) and between the lower beam punching sheets (11) and the pressure plate (9).

2. The split beam riveting tooling structure according to claim 1, wherein: Upper beam positioning seats (19) fixedly connected to the floating positioning plate (16) by screws are provided on both sides of the upper beam punching sheets (5). Lower beam positioning seats (18) fixedly connected to the floating positioning plate (16) by screws are provided at the rear end of the lower beam punching sheets (11).

3. The split beam riveting tooling structure according to claim 2, characterized in that: Guide posts (13) penetrating through the pressure plate (9) and the floating positioning plate (16) are provided on the sides of the upper beam positioning seats (19) and on the lower beam positioning seats (18). The guide posts (13) are located between the upper template (6) and the lower template (12).

4. The split beam riveting tooling structure according to claim 1, wherein: Oil cylinder fixing plates (3) are provided on both sides of the front end and the rear end of the floating positioning plate (16). Propulsion oil cylinders (1) are provided on the oil cylinder fixing plates (3). Reinforcing rib fixing inserts (4) are provided between the propulsion oil cylinders (1) and the reinforcing ribs (20).

5. The split beam riveting tooling structure according to claim 1, characterized in that: An upper backing plate (7) is provided between the upper template (6) and the pressure plate (9). A number of blank holding springs (8) penetrating through the upper backing plate (7) are provided between the upper template (6) and the pressure plate (9).

6. The split beam riveting tooling structure according to claim 1, characterized in that: A lower backing plate (15) is provided between the lower template (12) and the floating positioning plate (16). A number of floating springs (14) penetrating through the lower backing plate (15) are provided between the lower template (12) and the floating positioning plate (16).