Auxiliary feeding device for glass wine bottle manufacturing
By designing an auxiliary loading device with mechanical jaws and infrared number measuring instruments, the problem of low loading efficiency in glass wine bottle production is solved, automatic grabbing and orderly conveying are realized, production efficiency is improved and costs are reduced.
Patent Information
- Application Number
- CN202421734878.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-07-22
AI Technical Summary
During the production and processing of existing glass wine bottles, the loading efficiency of wine bottles is inefficient, manual or single mechanical jaw clamping efficiency is low, multiple mechanical jaw clamping procedures are complicated and equipment cost is high.
An auxiliary feeding device including mechanical jaws, plywood, infrared meter and conveyor belt is designed. Using mechanical jaws and plywood to accurately detect the position and number of wine bottles through infrared meter, automatic grabbing and orderly conveying are achieved.
It improves the feeding efficiency of wine bottles, reduces production costs, ensures the consistent number of grabs per time, reduces friction damage on the surface of wine bottles, and improves the stability and efficiency of the production line.
Smart Images
Figure CN223073414U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass wine bottle production and processing, and specifically relates to an auxiliary feeding device for glass wine bottle manufacturing. Background Technique
[0002] As a representative of traditional wine packaging containers, glass wine bottles carry the millennium history of wine-making technology and the development of modern beverage culture. It is usually made of quartz sand, soda ash and lime through high-temperature melting to form a hard and transparent material. Due to its chemical stability and non-deformable characteristics, it has become an ideal choice for packaging wine beverages.
[0003] In the existing glass wine bottle production and processing, it is necessary to clean and dry the glass wine bottles. For the feeding of wine bottles, manual or single mechanical grippers are usually used to pick up the wine bottles one by one, resulting in low efficiency. When installing multiple mechanical grippers for picking up, the program is complex and the equipment cost is high, which is not conducive to controlling the production cost. Content of the Utility Model
[0004] The purpose of the utility model is to solve the problems that in the existing glass wine bottle production and processing, it is necessary to clean and dry the glass wine bottles. For the feeding of wine bottles, manual or single mechanical grippers are usually used to pick up the wine bottles one by one, resulting in low efficiency. When installing multiple mechanical grippers for picking up, the program is complex and the equipment cost is high, etc.
[0005] The utility model realizes the above purpose through the following technical solutions: provide an auxiliary feeding device for glass wine bottle manufacturing, including a processing bin and a first conveyor belt arranged in the processing bin. One side of the top of the processing bin is fixedly connected with two cross beams. Screws are rotatably installed on both cross beams. An installation frame is commonly screwed on the two screws. The bottom surfaces of both ends of the installation frame are fixedly installed with telescopic cylinders. One end of the telescopic rods of both telescopic cylinders is connected with a mechanical gripper. A clamping plate is commonly connected to the two mechanical grippers. A second conveyor belt for conveying wine bottles is arranged below the clamping plate. An infrared counter is arranged on one side of the second conveyor belt.
[0006] Further, the first conveyor belt is arranged at the inlet of the processing bin and extends into the processing bin.
[0007] Further, a screw drive mechanism is arranged on the top of the processing bin, and the screw drive mechanism is connected with the screw.
[0008] Further, each mechanical gripper includes two clamping pieces, and a clamping plate is commonly fixed on the clamping pieces on the same side of the two mechanical grippers through screws.
[0009] Furthermore, friction pads are fixedly installed on the inner sides of the two clamping plates, and the friction pads are made of rubber or silica gel.
[0010] Furthermore, the infrared counting instrument includes an infrared sensor, an encoder, and a control system.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] 1. In the present utility model, the cooperation of the mechanical clamping jaws and the clamping plates enables the auxiliary feeding device to grab a large number of glass wine bottles without manual intervention. This automated operation saves time for individual grabbing by increasing the number of grabbed and fed items, improves work efficiency, and saves production costs.
[0013] 2. The infrared counting instrument accurately detects the position and quantity of the wine bottles, ensuring the orderly transportation of the wine bottles on the second conveyor belt and guaranteeing the same quantity of grabbed and fed items each time; the use of the infrared counting instrument eliminates the possible errors in the traditional mechanical method, improving the stability and efficiency of the production line.
[0014] 3. The friction pads on the mechanical clamping jaws are made of rubber or silica gel, effectively increasing the gripping force on the surface of the wine bottles and reducing the frictional damage to the surface of the wine bottles, which helps to maintain the quality and appearance integrity of the wine bottles. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0016] Figure 2 is an exploded view of the present utility model;
[0017] Figure 3 is a schematic diagram of the present utility model.
[0018] In the figure: 1 - processing bin, 2 - first conveyor belt, 3 - cross beam, 4 - screw rod, 5 - mounting bracket, 6 - telescopic cylinder, 7 - mechanical clamping jaw, 8 - clamping plate, 9 - second conveyor belt, 10 - infrared counting instrument, 11 - screw rod transmission mechanism, 12 - friction pad, 71 - clamping piece. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0020] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation on the present utility model.
[0021] Combined with Figures 1 to 3 An auxiliary feeding device for glass wine bottle manufacturing as shown, includes a processing bin 1 and a first conveyor belt 2 arranged in the processing bin 1. On one side of the top of the processing bin 1, two cross beams 3 are fixedly connected. On both of the two cross beams 3, screws 4 are rotatably installed. An installation frame 5 is commonly screwed on the two screws 4. At the bottom surfaces of both ends of the installation frame 5, telescopic cylinders 6 are fixedly installed. At one end of the telescopic rods of the two telescopic cylinders 6, mechanical claws 7 are connected and installed. A clamping plate 8 is commonly connected on the two mechanical claws 7. Below the clamping plate 8, there is a second conveyor belt 9 for conveying wine bottles. On one side of the second conveyor belt 9, there is an infrared counting instrument 10;
[0022] Among them, the first conveyor belt 2 is arranged at the inlet of the processing bin 1 and extends into the processing bin 1, so as to convey glass wine bottles into the processing bin 1 through the first conveyor belt 2 for operations such as cleaning or drying. At the top of the processing bin 1, there is a screw transmission mechanism 11, and the screw transmission mechanism 11 is connected to the screw 4. The screw transmission mechanism 11 therein is composed of a motor, synchronous pulleys and a synchronous belt in the prior art. Thus, the motor rotates to drive the synchronous belt, and then the synchronous belt drives the synchronous pulleys fixedly connected to the two screws 4 respectively, so that the two screws 4 rotate synchronously to drive the installation frame 5 screwed to them to move;
[0023] Referring to Figure 3 As shown, each mechanical claw 7 includes two clamping pieces 71. On the clamping pieces 71 on the same side of the two mechanical claws 7, a clamping plate 8 is commonly fixed by screws; during use, by controlling the two mechanical claws 7 to clamp the clamping pieces 71 inward, the two clamping plates 8 are driven to grab the heads of the glass wine bottles; on the inner side surfaces of the two clamping plates 8, friction pads 12 are fixedly installed. The friction pads 12 are made of rubber or silica gel material, so as to effectively increase the holding force on the surface of the wine bottle during grasping and reduce the frictional damage to the surface of the wine bottle, which helps to maintain the quality and appearance integrity of the wine bottle;
[0024] The infrared counting instrument 10 includes an infrared sensor, an encoder and a control system; wherein:
[0025] An infrared sensor is installed on one side of the second conveyor belt 9 for detecting the presence and passage of objects; an encoder is used to measure the speed of the conveyor belt in order to calculate the quantity and speed of the material passing through; the control system generally includes a processing unit and software for receiving the data from the sensor and the encoder and calculating the quantity of the material on the conveyor belt.
[0026] Working principle: The infrared sensor in the infrared counting instrument 10 emits infrared rays. When the glass wine bottle passes through the second conveyor belt 9, it will block the infrared rays of the sensor, causing a change in the detection signal of the sensor. This change is captured and recorded by the encoder and the control system. By analyzing this data, the system can calculate the quantity and speed of the glass wine bottles passing through. When the quantity of the glass wine bottles passing through the infrared counting instrument 10 reaches the set quantity and all the glass wine bottles have been conveyed to the clamping range of the clamping plate 8, the second conveyor belt 9 stops running. Subsequently, the telescopic cylinder 6 is activated to move the mechanical clamping jaw 7 downward. When it moves to the position of the head of the glass wine bottle, the mechanical clamping jaw 7 clamps the clamping piece 71 inward to drive the two clamping plates 8 to grab the head of the glass wine bottle. After clamping, the screw drive mechanism 11 is activated, and the rotation of the screw 4 drives the mounting bracket 5 to move towards the first conveyor belt 2. Among them, the top surface of the first conveyor belt 2 is flush with the top surface of the second conveyor belt 8. If the top surfaces of the two conveyor belts are not flush, the height position can be adjusted by the telescopic cylinder 6. Subsequently, the clamping piece 71 of the mechanical clamping jaw 7 is loosened, and the glass wine bottle is steadily placed on the first conveyor belt 2. Subsequently, the mechanical clamping jaw 7 rises with the telescopic cylinder 6 and is reset by the screw 4.
[0027] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
[0028] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. An auxiliary feeding device for glass wine bottle manufacturing, comprising a processing bin (1) and a first conveyor belt (2) arranged in the processing bin (1), characterized in that: On one side of the top of the processing bin (1), two cross beams (3) are fixedly connected. On each of the two cross beams (3), a screw rod (4) is rotatably installed. An installation frame (5) is commonly screwed on the two screw rods (4). At the bottom surfaces of both ends of the installation frame (5), telescopic cylinders (6) are fixedly installed. At one ends of the telescopic rods of the two telescopic cylinders (6), mechanical grippers (7) are connected and installed. A clamping plate (8) is commonly connected and installed on the two mechanical grippers (7). Below the clamping plate (8), a second conveyor belt (9) for conveying wine bottles is provided. On one side of the second conveyor belt (9), an infrared counting instrument (10) is provided.
2. The auxiliary feeding device for glass wine bottle manufacturing according to claim 1, characterized in that: The first conveyor belt (2) is arranged at the inlet of the processing bin (1) and extends into the processing bin (1).
3. The auxiliary feeding device for glass wine bottle manufacturing according to claim 2, characterized in that: On the top of the processing bin (1), a screw rod transmission mechanism (11) is provided, and the screw rod transmission mechanism (11) is connected to the screw rod (4).
4. The auxiliary feeding device for glass wine bottle manufacturing according to claim 3, characterized in that: Each mechanical gripper (7) includes two clamping pieces (71). On the clamping pieces (71) on the same side of the two mechanical grippers (7), a clamping plate (8) is commonly fixed by screws.
5. The auxiliary feeding device for glass wine bottle manufacturing according to claim 4, characterized in that: Friction pads (12) are fixedly installed on the inner side surfaces of the two clamping plates (8), and the friction pads (12) are made of rubber or silica gel.
6. The auxiliary feeding device for glass wine bottle manufacturing according to claim 5, characterized in that: The infrared counting instrument (10) includes an infrared sensor, an encoder and a control system.