Composite shielding insulating tube bus
Through the design of the composite shielded insulated tube busbar, the problem of poor electromagnetic protection of the busbar is solved, and the electromagnetic interference protection and transmission performance is improved, while providing fire protection and anti-aging protection.
Patent Information
- Application Number
- CN202421903392.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-07
AI Technical Summary
The existing busbar has poor electromagnetic protection effect when in use, and it is impossible to avoid external electromagnetic interference in transmission of internal signals, resulting in poor transmission performance.
The composite shielded insulated tube bus structure is adopted, including a combination design of conductors, shielding layers, insulating layers, wrapping layers, aluminum foil layers, grooves, enameled wires, anti-aging layers, reinforcement sleeves and fire-resistant paint. The electromagnetic interference protection and protection performance are improved through the material selection and structural settings of each layer.
Effectively prevent external electromagnetic interference from affecting internal signals, enhance the transmission performance of the bus, and provide fire protection and anti-aging protection.
Smart Images

Figure CN223078884U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of insulated pipe busbars, and particularly relates to a composite shielded insulated pipe busbar. Background Art
[0002] A busbar refers to a product made of high-conductivity copper or aluminum materials for transmitting electric energy, with the ability to collect and distribute electric power. It is the main conductor for transmitting electric energy in a power station or substation. Through it, the electric energy output from a generator, transformer, or rectifier is transmitted to each user or other substations. Most of the connections between various voltage distribution devices in a substation, as well as the connections between electrical equipment such as transformers and corresponding distribution devices, use bare conductors or stranded wires with rectangular or circular cross-sections.
[0003] However, when many current busbars are in use, the electromagnetic protection effect is not good, and it is impossible to avoid external electromagnetic interference with the internal signal transmission, resulting in poor transmission performance of the busbar. In view of this, the utility model proposes a composite shielded insulated pipe busbar. Content of the Utility Model
[0004] The utility model proposes a composite shielded insulated pipe busbar, which solves the problem that in the related art, when many current busbars are in use, the electromagnetic protection effect is not good, and it is impossible to avoid external electromagnetic interference with the internal signal transmission, resulting in poor transmission performance of the busbar.
[0005] The technical solution of the utility model is as follows: A composite shielded insulated pipe busbar includes a conductor, a shielding layer is tightly wrapped on the surface of the conductor, an insulating layer is tightly wrapped on the surface of the shielding layer, a wrapping layer is tightly wrapped on the surface of the insulating layer, an aluminum foil paper layer is wound on the surface of the wrapping layer, a groove is arranged on the surface of the wrapping layer on one side of the aluminum foil paper layer, and an enameled wire is wound in the groove.
[0006] Preferably, an anti-aging layer is tightly wrapped on the surface of the aluminum foil paper layer, a reinforcing sleeve is tightly wrapped on the surface of the anti-aging layer, an outer layer is tightly wrapped on the surface of the reinforcing sleeve, and a fireproof paint is coated on the surface of the outer layer.
[0007] Preferably, the conductor is made of red copper.
[0008] Preferably, the shielding layer is a composite fiber mesh, and the shielding layer completely wraps the surface of the conductor.
[0009] Preferably, the insulating layer is made of rubber.
[0010] Preferably, the wrapping layer is made of graphene, and the aluminum foil paper layer is wound on the surface of the wrapping layer at equal intervals in a spiral shape.
[0011] Preferably, the enameled wire is completely hidden inside the groove, and the width of the enameled wire is smaller than that of the groove.
[0012] Preferably, the anti-aging layer is made of polyethylene.
[0013] Preferably, the reinforcing sleeve is made of aluminum alloy.
[0014] Preferably, the fireproof paint completely wraps the surface of the outer layer.
[0015] The working principle and beneficial effects of the present utility model are as follows:
[0016] 1. In the present utility model, by providing a shielding layer, the shielding layer is a composite fiber mesh, which is made by resin finishing the fabric with an antistatic agent, and adhered to the surface of the synthetic fiber fabric through padding and baking. It can protect the inside of the insulated tubular busbar, and the inside of the insulated tubular busbar is not affected by the external electric field. By providing an insulating layer made of rubber material, it can achieve an insulating effect and avoid electric leakage of the busbar. By providing an aluminum foil paper layer, the performance of the shielding layer against external electromagnetic interference can be further improved. Since the enameled wire and the groove do not fit together, the gap between them can well diffuse the internal heat.
[0017] 2. In the present utility model, by providing an anti-aging layer made of polyethylene material, it can avoid self-aging and prevent the lack of protection of internal components. By providing a reinforcing sleeve with good scratch resistance, it can enhance the protection of the busbar and avoid the problem that when the outer layer is scratched, the reinforcing sleeve is also damaged, exposing the internal components to the outside. And by providing fireproof paint coated on the surface of the outer layer, it can achieve good fireproof performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present utility model will be further described in detail below in conjunction with the drawings and specific embodiments.
[0019] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0020] Figure 2 is a structural schematic diagram of the aluminum foil paper layer of the present utility model;
[0021] Figure 3 is a partial three-dimensional structural schematic diagram of the present utility model;
[0022] Figure 4 is a structural schematic diagram of the groove of the present utility model.
[0023] In the figure: 1, conductor; 2, shielding layer; 3, insulating layer; 4, wrapping layer; 5, aluminum foil paper layer; 6, groove; 7, enameled wire; 8, anti-aging layer; 9, reinforcing sleeve; 10, outer layer; 11, fireproof paint. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, in combination with the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
[0025] Embodiment 1
[0026] A preferred embodiment of a composite shielded insulated tubular busbar provided by the present invention is as Figures 1 to 4 shown: A composite shielded insulated tubular busbar includes a conductor 1, a shielding layer 2 is tightly wrapped on the surface of the conductor 1, an insulating layer 3 is tightly wrapped on the surface of the shielding layer 2, a wrapping layer 4 is tightly wrapped on the surface of the insulating layer 3, an aluminum foil paper layer 5 is wound around the surface of the wrapping layer 4, a groove 6 is provided on one side of the surface of the wrapping layer 4 where the aluminum foil paper layer 5 is located, and an enameled wire 7 is wound inside the groove 6.
[0027] In this embodiment, the conductor 1 is made of purple copper. Since the conductor 1 is made of purple copper and purple copper has good electrical conductivity, when in use, purple copper can reduce the additional power consumption.
[0028] In this embodiment, the shielding layer 2 is a composite fiber mesh. The shielding layer 2 completely wraps the surface of the conductor 1. By setting the shielding layer 2 as a composite fiber mesh, the shielding layer 2 is made by resin finishing the fabric with an antistatic agent and adhering it to the surface of the synthetic fiber fabric through padding and baking, which can protect the inside of the insulated tubular busbar and make the inside of the insulated tubular busbar not affected by the external electric field.
[0029] In this embodiment, the insulating layer 3 is made of rubber. By setting the insulating layer 3 made of rubber, an insulating effect can be achieved to avoid leakage of the busbar.
[0030] In this embodiment, the wrapping layer 4 is made of graphene, and the aluminum foil paper layer 5 is wound around the surface of the wrapping layer 4 at equal intervals in a spiral shape. By setting the aluminum foil paper layer 5, the performance of the shielding layer 2 against external electromagnetic interference can be further improved.
[0031] In this embodiment, the enameled wire 7 is completely hidden inside the groove 6, and the width of the enameled wire 7 is smaller than that of the groove 6. Since the enameled wire 7 does not fit with the groove 6, the gap between the two can well diffuse the internal heat.
[0032] Embodiment 2
[0033] On the basis of Embodiment 1, a preferred embodiment of a composite shielded insulated tubular busbar provided by the present invention is as Figures 1 to 4As shown: The surface of the aluminum foil layer 5 is tightly wrapped with an anti-aging layer 8, the surface of the anti-aging layer 8 is tightly wrapped with a reinforcement sleeve 9, the surface of the reinforcement sleeve 9 is tightly wrapped with an outer layer 10, and the surface of the outer layer 10 is coated with fireproof paint 11.
[0034] In this embodiment, the anti-aging layer 8 is made of polyethylene. By setting the anti-aging layer 8 made of polyethylene, it can avoid self-aging and prevent the lack of protection for internal components.
[0035] In this embodiment, the reinforcement sleeve 9 is made of aluminum alloy. The reinforcement sleeve 9 has good scratch resistance, which can enhance the protection of the busbar and avoid the problem that when the outer layer 10 is scratched, the reinforcement sleeve 9 is also damaged, exposing the internal components to the outside.
[0036] In this embodiment, the fireproof paint 11 completely wraps the surface of the outer layer 10. By setting the fireproof paint 11 coated on the surface of the outer layer 10, it can achieve good fireproof performance.
[0037] The working principle and usage process of the present utility model: First, since the conductor 1 is made of red copper, and red copper has good electrical conductivity, during use, red copper can reduce the additional power consumption. By setting the shielding layer 2 which is a composite fiber mesh, the shielding layer 2 is made by resin finishing the fabric with an antistatic agent, and then adhered to the surface of the synthetic fiber fabric through padding and baking, which can protect the inside of the insulated tubular busbar and prevent the inside of the insulated tubular busbar from being affected by the external electric field. By setting the insulating layer 3 made of rubber material, it can achieve an insulating effect and avoid electric leakage of the busbar. By setting the aluminum foil layer 5, it can further improve the performance of the shielding layer 2 in resisting external electromagnetic interference. Since the enameled wire 7 and the groove 6 do not fit together, the gap between them can well dissipate the internal heat.
[0038] By setting the anti-aging layer 8 made of polyethylene, it can avoid self-aging and prevent the lack of protection for internal components. By setting the reinforcement sleeve 9 with good scratch resistance, it can enhance the protection of the busbar and avoid the problem that when the outer layer 10 is scratched, the reinforcement sleeve 9 is also damaged, exposing the internal components to the outside. And by setting the fireproof paint 11 coated on the surface of the outer layer 10, it can achieve good fireproof performance.
[0039] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A composite shielded insulated pipe busbar, comprising a conductor (1), characterized in that, The surface of the conductor (1) is tightly wrapped with a shielding layer (2), the surface of the shielding layer (2) is tightly wrapped with an insulating layer (3), the surface of the insulating layer (3) is tightly wrapped with a wrapping layer (4), the surface of the wrapping layer (4) is wound with an aluminum foil layer (5), a groove (6) is provided on one side of the surface of the wrapping layer (4) where the aluminum foil layer (5) is located, and an enameled wire (7) is wound inside the groove (6).
2. The composite shielded insulated pipe busbar according to claim 1, wherein The surface of the aluminum foil layer (5) is tightly wrapped with an anti-aging layer (8), the surface of the anti-aging layer (8) is tightly wrapped with a reinforcement sleeve (9), the surface of the reinforcement sleeve (9) is tightly wrapped with an outer layer (10), and a fireproof paint (11) is coated on the surface of the outer layer (10).
3. A composite shielded insulated pipe busbar according to claim 1, characterized in that, The conductor (1) is made of red copper.
4. A composite shielded insulated pipe busbar according to claim 1, characterized in that, The shielding layer (2) is a composite fiber mesh, and the shielding layer (2) completely wraps the surface of the conductor (1).
5. A composite shielded insulated pipe busbar according to claim 1, characterized in that, The insulating layer (3) is made of rubber.
6. The composite shielded insulated pipe busbar according to claim 1, wherein The wrapping layer (4) is made of graphene, and the aluminum foil layer (5) is wound equidistantly in a spiral shape on the surface of the wrapping layer (4).
7. A composite shielded insulated pipe busbar according to claim 1, characterized in that, The enameled wire (7) is completely hidden inside the groove (6), and the width of the enameled wire (7) is smaller than that of the groove (6).
8. A composite shielded insulated pipe busbar according to claim 2, characterized in that, The anti-aging layer (8) is made of polyethylene.
9. The composite shielded insulated pipe busbar according to claim 2, wherein, The reinforcement sleeve (9) is made of aluminum alloy.
10. A composite shielded insulated pipe busbar according to claim 2, characterized in that, The fireproof paint (11) completely wraps the surface of the outer layer (10).