Jig for quickly inserting terminal

By designing a quick plug terminal fixture, the problem of waste of fixtures in copper strips, protective sleeves and connector assembly is solved, and the stable assembly of copper strips and protective sleeves is achieved and the convenient insertion of connectors is achieved, saving the number of fixtures and improving assembly efficiency.

CN223079538UActive Publication Date: 2025-07-08SANCO CONNECTING TECH (GUANGDONG) CO LTD +2
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Patent Information

Application Number
CN202421812034.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-07-08
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

In the prior art, different fixtures are required to be used separately during the assembly process of copper strips, protective sleeves and connectors, resulting in the problem of waste fixtures.

Method used

A quick plug terminal fixture is designed, including a seat body, a first positioning groove, a second positioning groove and a hole, for respectively snapping into the copper row and the protective sleeve, and realize the stable assembly of the copper row and the connector through the first and second holes, reducing the number of fixtures.

Benefits of technology

Through the quick-plug terminal fixture, the copper bar and the protective sleeve can be stably placed on the seat body respectively, and the connector is directly inserted into the installation hole of the copper bar, saving assembly time and reducing the number of fixtures and improving assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of terminal processing equipment, and provides a quick-plug terminal jig, which comprises a seat body, a first positioning groove which is arranged on the seat body and is used for clamping a copper bar, and a second positioning groove which is arranged on the seat body and is used for placing a protective sleeve, the base body is provided with a first hole channel which is used for being communicated with an installation hole in the copper bar in the first positioning groove and allowing a connector to be inserted therein, and the second positioning groove is provided with a second hole channel allowing a cylinder body on the protective sleeve to be inserted therein.
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Description

Technical Field

[0001] The utility model belongs to the technical field of terminal processing equipment, and more specifically, relates to a quick-insert terminal fixture. Background Art

[0002] In the field of electric vehicles, wiring terminals are often used. Please refer to (Chinese Utility Model Patent; Publication No.: CN215266591U; Subject Name: Wiring Terminal of Battery Module; Publication Date: December 21, 2021). The wiring terminal includes: a copper bar, a protective sleeve, and a connector.

[0003] This application Figures 3 to 17 The components in this application are the same as those in CN215266591U, except for the labels of the components. The wiring terminal is relabeled in the attached drawings of this application. The two ends of the copper bar H1 are respectively: a mounting end H11 and a wiring end H12. A wiring hole H121 is formed in the wiring end H12, and an external wiring bolt can be passed through the wiring hole H121 to fix the external wire on the wiring end H12. A mounting hole H111 is formed in the mounting end H11, and the connector H2 can be inserted into the mounting hole H111, and there is an interference fit between the connector H2 and the inner wall of the mounting hole H111. The protective sleeve H3 includes: a cylinder H32 having a receiving hole H322, and an annular plate H31 provided around the edge of one end of the cylinder H32; the mounting end H11 can be clamped on a buckle H4 on the annular plate H31, the connector H2 is inserted into the receiving hole H322 inside the cylinder H32, and the cylinder H32 is sleeved and protects the outside of the connector H2. The edge of the mounting hole H111 of the copper bar H1 has a first annular flange H112, and the edge of one end of the receiving hole H322 on the cylinder H32 has a positioning annular groove H321, and the first annular flange H112 is clamped in the positioning annular groove H321; a second annular flange H33 is provided around the outer surface of the cylinder H32.

[0004] During the assembly process of the copper bar, the protective sleeve, and the connector, each component corresponds to a fixture, resulting in waste of fixtures. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a quick-insert terminal fixture to solve the technical problem of waste caused by the need for different fixtures to cooperate with different components in the prior art.

[0006] To achieve the above purpose, the technical solution adopted by the utility model is: to provide a quick-insert terminal fixture, including: a seat body, a first positioning groove provided on the seat body and for the copper bar to be snapped into, and a second positioning groove provided on the seat body and for the protective sleeve to be snapped into; a first hole is formed in the seat body for communicating with the mounting hole on the copper bar in the first positioning groove and for the connector to be inserted, and the second positioning groove has a second hole for the cylinder of the protective sleeve to be inserted into.

[0007] Further, the cross-section of the first duct is circular; the cross-section of the second duct is circular.

[0008] Further, the first positioning groove has a first annular groove for the first annular flange to snap into; the edge of the second duct has a second annular groove for the second annular flange to snap into.

[0009] Further, the seat body further includes: a third positioning groove for the copper bar installed on the protective sleeve to snap into; the third positioning groove communicates with the second positioning groove.

[0010] Further, the seat body is provided with a first insertion groove for an external clamping jaw to extend into and grasp the copper bar in the first positioning groove; the seat body is provided with a second insertion groove for an external clamping jaw to extend into and grasp the protective sleeve in the second positioning groove.

[0011] Further, the number of the first insertion grooves is two; the two first insertion grooves are located on both sides of the first positioning groove; the number of the second insertion grooves is two; the two second insertion grooves are located on both sides of the second positioning groove.

[0012] Further, a first positioning pin for inserting into the wiring hole on the copper bar is provided on the inner wall of the first positioning groove; a second positioning pin for inserting into the wiring hole on the copper bar is provided on the inner wall of the third positioning groove.

[0013] Further, the extending direction of the first positioning pin is the same as the extending direction of the first duct; the extending direction of the second positioning pin is the same as the extending direction of the second duct.

[0014] Further, a first positioning space for the wiring terminal on the copper bar to snap into is provided in the first positioning groove outside the first positioning pin; there are at least three first abutting walls for abutting against the wiring terminal in the first positioning space; two of the first abutting walls are located on opposite sides of the first positioning pin; a second positioning space for the wiring terminal on the copper bar to snap into is provided in the third positioning groove outside the second positioning pin; there are at least three second abutting walls for abutting against the wiring terminal in the second positioning space; two of the second abutting walls are located on opposite sides of the second positioning pin.

[0015] Further, a limiting boss for abutting against the mounting end on the copper bar is convexly provided on the inner wall of the first positioning groove; the first duct is located between the limiting boss and the first positioning pin.

[0016] The beneficial effects of the quick-insert terminal fixture provided by the present utility model are as follows: Compared with the prior art, for the quick-insert terminal fixture provided by the present utility model, the seat body has a first positioning groove, and the copper row can be snapped into the first positioning groove, and the seat body has a first hole; when the copper row is snapped in the first positioning groove, the mounting holes on the copper row in the first positioning groove communicate with the first hole. When the connector is inserted into the mounting hole, the connector can be received in the first hole, avoiding being blocked by the seat body during the process of inserting the connector into the mounting hole; the seat body has a second positioning groove, and the protective sleeve can be snapped into the second positioning groove. The second positioning groove has a second hole, and the cylinder of the protective sleeve can be inserted into the second hole, facilitating the stable relative position between the protective sleeve and the seat body; since the copper row and the protective sleeve can be respectively placed on the seat body, and the connector can be directly inserted into the mounting hole of the copper row, and after the connector is inserted into the mounting hole of the copper row, the copper row can be removed from the seat body and assembled with the protective sleeve on the seat body, greatly saving the assembly time and also greatly saving the number of fixtures. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments or the prior art descriptions. Obviously, the following-described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0018] Figure 1 Stereoscopic diagram of the quick-insert terminal fixture provided by the embodiment of the present utility model Figure 1 ;

[0019] Figure 2 Stereoscopic diagram of the quick-insert terminal fixture provided by the embodiment of the present utility model Figure 2 ;

[0020] Figure 3 Exploded view of the wiring terminal in the prior art;

[0021] Figure 4 Assembly diagram of the copper row and the connector in the prior art;

[0022] Figure 5 Stereoscopic view of the wiring terminal in the prior art;

[0023] Figure 6 Top view of the wiring terminal in the prior art;

[0024] Figure 7 For Figure 6 A - A cross-sectional view in

[0025] Figure 8 Top view of the copper row in the prior art;

[0026] Figure 9 is Figure 8 the sectional view taken along line B-B in

[0027] Figure 10 the bottom view of the connector in the prior art;

[0028] Figure 11 is Figure 10 the sectional view taken along line C-C in

[0029] Figure 12 the top view of the copper bar and the connector after assembly in the prior art;

[0030] Figure 13 is Figure 12 the sectional view taken along line D-D in

[0031] Figure 14 the perspective view of the protective sleeve in the prior art;

[0032] Figure 15 the front view of the protective sleeve in the prior art;

[0033] Figure 16 is Figure 15 the sectional view taken along line E-E in

[0034] Figure 17 the front view of the test male end in the prior art.

[0035] Among them, the reference numerals in the figures are as follows:

[0036] 1 - housing; 11 - first positioning groove; 111 - first annular groove; 112 - first positioning space; 113 - first support wall; 1121 - first abutting wall; 12 - second positioning groove; 121 - second annular groove; 13 - first hole; 14 - second hole; 15 - third positioning groove; 151 - second abutting wall; 152 - second support wall; 161 - first insertion groove; 162 - second insertion groove; 21 - first positioning pin; 22 - second positioning pin; 3 - limiting boss;

[0037] H1 - copper bar; H11 - installation end; H111 - installation hole; H112 - first annular flange; H12 - connection end; H121 - connection hole; H2 - connector; H3 - protective sleeve; H31 - annular plate; H32 - cylinder; H321 - positioning annular groove; H322 - receiving hole; H33 - second annular flange; H34 - plugging and unplugging test port; H4 - buckle; H5 - test male end. Detailed implementation manners

[0038] It should be noted that the specific embodiments are only used to explain the present invention and are not used to limit the present invention.

[0039] It should be noted that in the description of the embodiments of the present application, unless otherwise specified, " / " means "or". For example, A / B may mean A or B. The "and / or" herein is merely a description of the association relationship of associated objects, indicating that three relationships may exist. For example, A and / or B may mean: A exists alone, A and B exist simultaneously, and B exists alone. Herein, A and B may be singular or plural respectively.

[0040] It should be noted that when an element is referred to as "fixed on" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as "connected to" or "connected on" another element, it can be directly connected to the other element or indirectly connected to the other element. When an element is referred to as "fixed to" or "disposed in" another element, it can be directly on the other element or indirectly on the other element.

[0041] It should be noted that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0042] It should be noted that the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features.

[0043] It should be noted that the meaning of the term "plurality" is two or more, unless otherwise specifically defined.

[0044] Please refer to Figures 1 to 17 , and now a quick-insert terminal fixture provided by the present utility model will be described. The quick-insert terminal fixture includes: a base body 1, a first positioning groove 11 provided on the base body 1 and for a copper row H1 to be snapped into, and a second positioning groove 12 provided on the base body 1 and for a protective sleeve H3 to be snapped into; a first hole 13 is formed on the base body 1 and is used to communicate with the mounting hole H111 on the copper row H1 in the first positioning groove 11 and for a connector H2 to be inserted, and the second positioning groove 12 has a second hole 14 for the cylinder H32 on the protective sleeve H3 to be inserted.

[0045] Thus, the base body 1 has a first positioning groove 11 into which the copper busbar H1 can be snapped. The base body 1 has a first duct 13. After the copper busbar H1 is snapped into the first positioning groove 11, the mounting hole H111 on the copper busbar H1 in the first positioning groove 11 communicates with the first duct 13. When the connector H2 is inserted into the mounting hole H111, the connector H2 can be received in the first duct 13, preventing the connector H2 from being blocked by the base body 1 during the process of being inserted into the mounting hole H111. The base body 1 has a second positioning groove 12 into which the protective sleeve H3 can be snapped. The second positioning groove 12 has a second duct 14, and the barrel H32 of the protective sleeve H3 can be inserted into the second duct 14, facilitating the maintenance of the relative position stability between the protective sleeve H3 and the base body 1. Since the copper busbar H1 and the protective sleeve H3 can be separately placed on the base body 1, the connector H2 can be directly inserted into the mounting hole H111 of the copper busbar H1. After the connector H2 is inserted into the mounting hole H111 of the copper busbar H1, the copper busbar H1 can be removed from the base body 1 and assembled with the protective sleeve H3 on the base body 1, greatly saving the assembly time and also greatly reducing the number of jigs.

[0046] In one embodiment, the first positioning groove 11 has a first supporting wall 113, and the copper busbar H1 between the mounting end H11 and the mounting hole H111 can be supported on the first supporting wall 113. In one embodiment, the first supporting wall 113 is an inclined arc surface.

[0047] In one embodiment, the third positioning groove 15 has a second supporting wall 152, and the copper busbar H1 between the mounting end H11 and the mounting hole H111 can be supported on the second supporting wall 152. In one embodiment, the second supporting wall 152 is an inclined arc surface.

[0048] Further, please refer to Figures 1 to 17 , as a specific embodiment of the quick-insert terminal jig provided by the present utility model, the cross-section of the first duct 13 is circular; the cross-section of the second duct 14 is circular. Thus, the first duct 13 and the second duct 14 are relatively convenient to process.

[0049] Further, please refer to Figures 1 to 17 , as a specific embodiment of the quick-insert terminal jig provided by the present utility model, the first positioning groove 11 has a first annular groove 111 for the first annular flange H112 to snap into; the edge of the second duct 14 has a second annular groove 121 for the second annular flange H33 to snap into. Thus, after the first annular flange H112 is snapped into the first annular groove 111, the copper busbar H1 is not likely to become loose; after the second annular flange H33 is snapped into the second annular groove 121, the protective sleeve H3 is not likely to become loose.

[0050] Further, please refer to Figures 1 to 17, as a specific implementation of the quick-insert terminal fixture provided by the present utility model, the base body 1 further includes: a third positioning groove 15 for the copper bar H1 installed on the protective sleeve H3 to be snapped into; the third positioning groove 15 communicates with the second positioning groove 12. In this way, when the copper bar H1 is snapped on the protective sleeve H3, the copper bar H1 can be fixed by being snapped into the third positioning groove 15.

[0051] Further, please refer to Figures 1 to 17 , as a specific implementation of the quick-insert terminal fixture provided by the present utility model, the base body 1 is provided with a first insertion groove 161 for an external clamping jaw to extend into and grab the copper bar H1 in the first positioning groove 11; the base body 1 is provided with a second insertion groove 162 for an external clamping jaw to extend into and grab the protective sleeve H3 in the second positioning groove 12. In this way, the external clamping jaw can extend from the first insertion groove 161 and reach the first positioning groove 11, and the external clamping jaw can grab the copper bar H1 in the first positioning groove 11; the external clamping jaw can extend from the second insertion groove 162 and reach the second positioning groove 12, and the external clamping jaw can grab the protective sleeve H3 in the second positioning groove 12.

[0052] Further, please refer to Figures 1 to 17 , as a specific implementation of the quick-insert terminal fixture provided by the present utility model, the number of the first insertion grooves 161 is two; the two first insertion grooves 161 are located on both sides of the first positioning groove 11; the number of the second insertion grooves 162 is two; the two second insertion grooves 162 are located on both sides of the second positioning groove 12. In this way, the external clamping jaw can reach the first positioning groove 11 from the two first insertion grooves 161 to grab the copper bar H1, and the external clamping jaw can reach the second positioning groove 12 from the two second insertion grooves 162 to grab the protective sleeve H3.

[0053] Further, please refer to Figures 1 to 17 , as a specific implementation of the quick-insert terminal fixture provided by the present utility model, a first positioning pin 21 for inserting into the wiring hole H121 on the copper bar H1 is provided on the inner wall of the first positioning groove 11; a second positioning pin 22 for inserting into the wiring hole H121 on the copper bar H1 is provided on the inner wall of the third positioning groove 15. In this way, the first positioning pin 21 inserted into the mounting hole H111 on the copper bar H1 can make the position of the copper bar H1 more accurate and stable; the second positioning pin 22 inserted into the mounting hole H111 on the copper bar H1 can make the position of the copper bar H1 more accurate and stable.

[0054] Further, please refer to Figures 1 to 17, as a specific embodiment of the quick-insert terminal fixture provided by the present utility model, the extending direction of the first positioning pin 21 is the same as that of the first channel 13; the extending direction of the second positioning pin 22 is the same as that of the second channel 14. In this way, after the connector H2 installed in the mounting hole H111 is inserted into the first channel 13, when the copper row H1 is withdrawn from the first positioning pin 21, the connector H2 is not easily stuck in the first channel 13; when the cylinder H32 is inserted into the second channel 14 and the copper row H1 is connected to the protective sleeve H3, when the copper row H1 is withdrawn from the second positioning pin 22, the protective sleeve H3 is not easily stuck in the second channel 14.

[0055] Further, please refer to Figures 1 to 17 , as a specific embodiment of the quick-insert terminal fixture provided by the present utility model, a first positioning space 112 for the connection terminal H12 on the copper row H1 to be inserted is provided in the first positioning groove 11 outside the first positioning pin 21; there are at least three first abutting walls 1121 in the first positioning space 112 for abutting against the connection terminal H12; two of the first abutting walls 1121 are located on opposite sides of the first positioning pin 21; a second positioning space for the connection terminal H12 on the copper row H1 to be inserted is provided in the third positioning groove 15 outside the second positioning pin 22; there are at least three second abutting walls 151 in the second positioning space for abutting against the connection terminal H12; two of the second abutting walls 151 are located on opposite sides of the second positioning pin 22. In this way, at least three first abutting walls 1121 can position the copper row H1 from three positions; at least three second abutting walls 151 can position the copper row H1 from three positions.

[0056] Further, please refer to Figures 1 to 17 , as a specific embodiment of the quick-insert terminal fixture provided by the present utility model, a limiting boss 3 for abutting against the mounting end H11 on the copper row H1 is convexly provided on the inner wall of the first positioning groove 11; the first channel 13 is located between the limiting boss and the first positioning pin 21. In this way, when the limiting boss 3 abuts against the copper row H1, the copper row H1 can be positioned.

[0057] In one embodiment, a test male terminal H5 can be provided and inserted into the plugging and unplugging test port H34 for plugging and unplugging tests.

[0058] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and replacements can still be made, and these improvements and replacements should also be regarded as the protection scope of the present utility model.

Claims

1. A quick-insert terminal fixture, characterized in that, Comprising: A base body, a first positioning groove provided on the base body and for a copper bar to be snapped into, and a second positioning groove provided on the base body and for a protective sleeve to be snapped into; a first hole is formed in the base body and is communicated with the mounting holes on the copper bar in the first positioning groove and for a connector to be inserted, and the second positioning groove has a second hole for the cylinder body on the protective sleeve to be inserted into.

2. The quick-insert terminal fixture according to claim 1, wherein, The cross-section of the first hole is circular; the cross-section of the second hole is circular.

3. The quick-insert terminal fixture according to claim 1, wherein, The first positioning groove has a first annular groove for a first annular flange to be snapped into; the edge of the second hole has a second annular groove for a second annular flange to be snapped into.

4. The quick-insert terminal fixture according to claim 1, wherein, The base body further includes: a third positioning groove for the copper bar mounted on the protective sleeve to be snapped into; the third positioning groove is communicated with the second positioning groove.

5. The quick-insert terminal fixture according to claim 1, characterized in that, The base body is provided with a first insertion groove for an external clamping jaw to extend into and grab the copper bar in the first positioning groove; the base body is provided with a second insertion groove for an external clamping jaw to extend into and grab the protective sleeve in the second positioning groove.

6. The quick-insert terminal fixture according to claim 5, characterized in that, The number of the first insertion grooves is two; the two first insertion grooves are located on both sides of the first positioning groove; the number of the second insertion grooves is two; the two second insertion grooves are located on both sides of the second positioning groove.

7. The quick-insert terminal fixture according to claim 4, wherein A first positioning pin for inserting into the wiring holes on the copper bar is provided on the inner wall of the first positioning groove; a second positioning pin for inserting into the wiring holes on the copper bar is provided on the inner wall of the third positioning groove.

8. The quick-insert terminal jig according to claim 7, characterized in that, The extending direction of the first positioning pin is the same as that of the first hole; the extending direction of the second positioning pin is the same as that of the second hole.

9. The quick-insert terminal fixture according to claim 7, characterized in that, A first positioning space for the wiring end on the copper bar to be snapped into is formed in the first positioning groove outside the first positioning pin; there are at least three first abutting walls for abutting against the wiring end in the first positioning space; two of the first abutting walls are located on the opposite sides of the first positioning pin; a second positioning space for the wiring end on the copper bar to be snapped into is formed in the third positioning groove outside the second positioning pin; there are at least three second abutting walls for abutting against the wiring end in the second positioning space; two of the second abutting walls are located on the opposite sides of the second positioning pin.

10. The quick-insert terminal fixture according to claim 7, characterized in that, A limiting boss for abutting against the mounting end on the copper bar is convexly provided on the inner wall of the first positioning groove; the first hole is located between the limiting boss and the first positioning pin.

Citation Information

Patent Citations

  • Wiring terminal of battery module

    CN215266591U