Mixture metering tank for production of modified silane sealant

By introducing insulation inner tank and drive stirring parts into the metering tank for the modified silane sealant production mixture, the inaccurate metering and residual problems are solved, temperature stability and accurate discharge are achieved, and production efficiency and product quality are improved.

CN223082722UActive Publication Date: 2025-07-11FENGJING (CHINA) BUILDING MATERIALS GRP CO LTD
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Patent Information

Application Number
CN202422024566.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-07-11
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

During the production process of modified silane sealant, the measurement of the mixture is inaccurate, which easily leads to changes in viscosity due to temperature changes, and the tank body remains severely, making it inconvenient to clean.

Method used

A modified silane sealant is designed to produce mixed metering tank, which adopts a thermal insulation inner tank and a driving stirring piece, combined with a weight metering device and an auxiliary cleaning board to ensure stable temperature, uniform mixing, and accurately measure and clean residues.

Benefits of technology

The temperature stability of the glue mixing process is achieved, the loss of raw materials is reduced, the output is accurate, the tank body is self-cleaning, and the production efficiency and product quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of material mixing and metering, and discloses a modified silane sealant production mixture metering tank which comprises a metering tank outer tank, a heat preservation inner container tank is arranged in the metering tank outer tank, a weight metering device is arranged at the bottom of the metering tank outer tank, and supporting legs are arranged at the bottom of the weight metering device. According to the utility model, the outer tank of the metering tank and the heat preservation inner container tank play a role in heat insulation and heat preservation, the stirring piece is driven to mix raw materials and control viscosity mixing, the auxiliary cleaning plate can clean and scrape residual raw materials on the inner wall of the heat preservation inner container tank to prevent the raw materials from being left, and the flow control valve is matched with the flow guide pump; the device can accurately pressurize and guide flow and quantitatively discharge, the discharge amount is more accurate and thorough, the self-cleaning capacity in the tank body is good, the device has a better heat preservation effect, temperature loss is not easy to occur, rubber materials can be stably mixed with high quality, the scraping and cleaning capacity is achieved in the tank body, and the discharge metering is more accurate.
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Description

Technical Field

[0001] The utility model relates to the technical field of material mixing metering, in particular to a metering tank for mixing materials in the production of modified silane sealant. Background Technique

[0002] Modified silane sealant is a special sealing glue. It uses silane as the polymer base and adds a variety of materials to change its structure, making it more suitable for applications in various occasions; its physical properties include high solid content, good low-temperature support, low volatility, and excellent stretchability. It has excellent weather resistance, heat resistance, cold resistance, and dynamic durability; low viscosity, long pot life, high early strength, easy to construct and decorate. However, during the production of mixed materials, due to uneven local mixing, the local moisture content is too high, which easily leads to the phenomenon that the local part of the later product thickens and cannot be used. Therefore, it is necessary to perform mixing operations during the production process.

[0003] During the production of modified silane sealant, the metering of the mixed materials is a crucial link. The accurate metering of the mixed materials is crucial for ensuring the quality and performance of the product. However, in the actual use process, when the mixing tank controls the viscous mixing of materials during the mixing process, its temperature holding ability is relatively insufficient. It is easy to cause a high degree of change in the viscosity of the rubber material due to temperature changes, resulting in a large loss of raw materials. Moreover, the stable value of weight metering is insufficient, and it is easy to have tank body residue. The accuracy of the raw material quantity diversion is insufficient, and it is inconvenient to clean later. Therefore, we propose a metering tank for mixing materials in the production of modified silane sealant to solve the above problems. Summary of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] In view of the deficiencies of the prior art, the utility model provides a metering tank for mixing materials in the production of modified silane sealant, which has the advantages of good heat preservation effect, not easy to lose temperature, can stably and highly quality mix the rubber material, and has the ability to scrape and clean inside the tank body, and the discharging metering is relatively accurate, etc. It solves the problems that the existing metering tank is easy to cause viscosity changes due to heat loss during mixing, and the discharging amount is not accurate enough and easy to have residue.

[0006] (2) Technical Solutions

[0007] To achieve the above-mentioned purposes of good heat preservation effect, not easy to lose temperature, can stably and highly quality mix the rubber material, and has the ability to scrape and clean inside the tank body, and the discharging metering is relatively accurate, the utility model provides the following technical solutions: A metering tank for mixing materials in the production of modified silane sealant, including an outer tank of the metering tank, and a heat preservation inner tank is arranged inside the outer tank of the metering tank;

[0008] A weight measuring device is provided at the bottom of the outer tank of the metering tank. Support legs are provided at the bottom of the weight measuring device. A material outlet pipe is provided at the bottom of the heat-insulating inner tank. A material inlet pipe is provided at the top of the heat-insulating inner tank. The sides of the material outlet pipe and the material inlet pipe opposite to each other both extend out of the outer tank of the metering tank;

[0009] A driving motor is provided at the top of the outer tank of the metering tank. A driving stirring member is provided inside the heat-insulating inner tank. The top of the driving stirring member is connected to the output end of the driving motor. A diversion pump is provided on the side of the outer tank of the metering tank. The diversion pump is communicated with the material outlet pipe;

[0010] Among them, a flow control valve is provided on the material outlet pipe. An auxiliary cleaning plate is provided outside the driving stirring member.

[0011] Preferably, a material diversion pipe is provided at the top of the outer tank of the metering tank. The bottom of the material diversion pipe is inserted inside the material inlet pipe.

[0012] Preferably, a telescopic plastic film sleeve is provided at the joint of the material diversion pipe and the material inlet pipe. The two ends of the telescopic plastic film sleeve are respectively connected to the material diversion pipe and the material inlet pipe. The telescopic plastic film sleeve is soft and telescopic.

[0013] Preferably, a heat-insulating filling layer is provided between the outer tank of the metering tank and the heat-insulating inner tank. The heat-insulating filling layer is made of heat-insulating material.

[0014] Preferably, the support legs are symmetrically and uniformly arranged at the bottom of the weight measuring device. The support legs are carried and installed at the bottom of the outer tank of the metering tank by the weight measuring device. The weight measuring device is hollow. The bottom of the material outlet pipe extends out of the weight measuring device.

[0015] Preferably, the driving stirring member is arranged in the middle of the heat-insulating inner tank. Bearings are provided at the joints of the driving stirring member with the outer tank and the heat-insulating inner tank of the metering tank.

[0016] Preferably, the auxiliary cleaning plate is fixedly connected to the outside of the driving stirring member. The auxiliary cleaning plate is a rubber scraping plate. The outside of the auxiliary cleaning plate matches the inner wall of the heat-insulating inner tank.

[0017] Preferably, a hanging ring and a hanging outer hook are provided at the top of the material diversion pipe. The hanging rings are sleeved on the outside of the material diversion pipe at equal distances. The hanging outer hook is provided at the top of the hanging ring.

[0018] (III) Beneficial effects

[0019] Compared with the prior art, the present utility model provides a metering tank for the production mixture of modified silane sealant, having the following beneficial effects:

[0020] 1. The metering tank for the production mixture of the modified silane sealant plays a heat insulation and preservation role through the outer tank and the heat preservation inner tank of the metering tank, preventing the raw materials from losing temperature during mixing, reducing the waste caused by raw material loss. By operating the driving motor, the driving stirring part can be controlled to mix the raw materials and control the viscosity. The auxiliary cleaning plate can clean and scrape the raw materials remaining on the inner wall of the heat preservation inner tank to prevent raw material residue. The flow control valve and the diversion pump cooperate to accurately boost the flow and quantitatively discharge. The discharge amount of the raw materials is relatively accurate and stable. The weight metering device can intuitively display the weight of the raw materials in the tank. Both the import amount and the discharge amount can be stably measured. Cooperating with the auxiliary cleaning plate, the remaining raw materials in the tank can be stably scraped off, and it is not easy to have material residue. The discharge amount is relatively accurate and thorough. The self-cleaning ability in the tank is good, the heat preservation effect of the device is good, it is not easy to lose temperature, the rubber material can be mixed stably and with high quality, and the tank has the ability to scrape and clean, and the discharge metering is relatively accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a front three-dimensional schematic view of the structure of the present invention;

[0022] Figure 2 is a front sectional three-dimensional schematic view of the structure of the present invention;

[0023] Figure 3 is a side sectional three-dimensional schematic view of the structure of the present invention;

[0024] Figure 4 is a bottom three-dimensional schematic view of the structure of the present invention;

[0025] Figure 5 is a schematic flow chart of the second embodiment of the present invention.

[0026] In the figure: 1. Outer tank of the metering tank; 2. Heat preservation inner tank; 3. Weight metering device; 4. Support leg; 5. Material export pipe; 6. Material import pipe; 7. Driving motor; 8. Driving stirring part; 9. Diversion pump; 10. Flow control valve; 11. Auxiliary cleaning plate; 12. Material diversion pipe; 13. Telescopic plastic film sleeve; 14. Heat preservation filling layer; 15. Mounting ring; 16. Mounting outer hook. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0028] Embodiment 1: Please refer toFigures 1 - 4 , a metering tank for a modified silane sealant production mixture, including an outer metering tank 1, and a heat preservation inner tank 2 is arranged inside the outer metering tank 1;

[0029] A weight metering device 3 is arranged at the bottom of the outer metering tank 1, support legs 4 are arranged at the bottom of the weight metering device 3, a material outlet pipe 5 is arranged at the bottom of the heat preservation inner tank 2, a material inlet pipe 6 is arranged at the top of the heat preservation inner tank 2, and both sides of the material outlet pipe 5 and the material inlet pipe 6 extending away from each other extend out of the outer metering tank 1;

[0030] A driving motor 7 is arranged at the top of the outer metering tank 1, a driving stirring member 8 is arranged inside the heat preservation inner tank 2, the top of the driving stirring member 8 is connected to the output end of the driving motor 7, a diversion pump 9 is arranged on the side of the outer metering tank 1, and the diversion pump 9 is communicated with the material outlet pipe 5;

[0031] Among them, a flow control valve 10 is arranged on the material outlet pipe 5, and an auxiliary cleaning plate 11 is arranged outside the driving stirring member 8;

[0032] The beneficial effects expressed by this solution: By arranging the outer metering tank 1 and the heat preservation inner tank 2, it plays a role in heat insulation and heat preservation, preventing the raw materials from losing temperature during mixing, reducing the waste caused by raw material loss. Operating the driving motor 7 can control the driving stirring member 8 to mix the raw materials and control the viscosity. The auxiliary cleaning plate 11 can clean and scrape the raw materials remaining on the inner wall of the heat preservation inner tank 2 to prevent raw material residues. The flow control valve 10 cooperates with the diversion pump 9 to accurately boost the flow and quantitatively discharge. The raw material discharge amount is relatively accurate and stable. The weight metering device 3 can intuitively display the weight of the raw materials in the tank. Both the import amount and the discharge amount can be stably measured. Cooperating with the auxiliary cleaning plate 11, the raw materials remaining in the tank can be stably scraped off, and it is not easy to have material residues. The discharge amount is relatively accurate and thorough. The self-cleaning ability in the tank is good, the heat preservation effect of the device is good, it is not easy to lose temperature, the rubber material can be mixed stably and with high quality, and the tank has the ability to scrape and clean, and the discharge metering is relatively accurate.

[0033] Furthermore, a material diversion pipe 12 is arranged at the top of the outer metering tank 1, and the bottom of the material diversion pipe 12 is inserted inside the material inlet pipe 6;

[0034] By arranging the material diversion pipe 12, the external raw materials can be stably introduced into the tank through the material inlet pipe 6, the diversion effect is stable, and the practicability is good.

[0035] Furthermore, a telescopic plastic film sleeve 13 is arranged at the joint of the material diversion pipe 12 and the material inlet pipe 6. The two ends of the telescopic plastic film sleeve 13 are respectively connected to the material diversion pipe 12 and the material inlet pipe 6, and the telescopic plastic film sleeve 13 is soft and telescopic;

[0036] By setting the material diversion pipe 12 and the material inlet pipe 6 not to contact each other, and the joint is connected by a telescopic plastic film sleeve 13, the overall weight of the device can be stably weighed by the weight measuring device 3. It is not easy to have inaccurate measurement due to the hanging of the material diversion pipe 12. While the overall diversion is stable, the measurement is relatively accurate. Moreover, the telescopic plastic film sleeve 13 is soft and telescopic, and can be adapted for sealing and adaptive telescopic functions, so the practicability of the device is better.

[0037] Furthermore, a heat preservation filling layer 14 is provided between the outer tank 1 of the metering tank and the heat preservation inner tank 2, and the heat preservation filling layer 14 is made of heat preservation material;

[0038] By setting the heat preservation filling layer 14 and making it composed of heat preservation material, it can cooperate with the outer tank 1 of the metering tank and the heat preservation inner tank 2 to carry out heat preservation adaptation operations, increasing the overall heat insulation ability of the device, preventing heat loss during raw material mixing, and having excellent heat preservation effect.

[0039] Furthermore, the support legs 4 are symmetrically and evenly arranged at the bottom of the weight measuring device 3. The support legs 4 are installed at the bottom of the outer tank 1 of the metering tank by the weight measuring device 3. The weight measuring device 3 is hollow, and the bottom of the material outlet pipe 5 extends out of the weight measuring device 3;

[0040] By setting the support legs 4 to be symmetrically and evenly arranged, it can stably support and carry the weight measuring device 3 and the overall tank body. While the device is stably supported, the weight measuring device 3 can accurately measure the weight, and the practicability is excellent.

[0041] Furthermore, the driving stirring member 8 is arranged in the middle of the heat preservation inner tank 2, and bearings are provided at the joints between the driving stirring member 8 and the outer tank 1 of the metering tank and the heat preservation inner tank 2;

[0042] By setting bearings at the joints between the driving stirring member 8 and the outer tank 1 of the metering tank and the heat preservation inner tank 2, the driving stirring member 8 can be stably supported by the bearings when rotating, the rotation is stable, and foreign objects are prevented from entering through the joints, and the protection effect is good.

[0043] Furthermore, the auxiliary cleaning plate 11 is fixedly connected to the outside of the driving stirring member 8. The auxiliary cleaning plate 11 is a rubber scraper, and the outside of the auxiliary cleaning plate 11 matches the inner wall of the heat preservation inner tank 2;

[0044] By setting the auxiliary cleaning plate 11 as a rubber scraper and matching it with the inner wall of the heat preservation inner tank 2, the auxiliary cleaning plate 11 can stably clean and scrape the inner wall of the heat preservation inner tank 2 when rotating, so as to achieve a self-cleaning effect and have a good anti-residue effect.

[0045] Furthermore, a mounting ring 15 and a mounting outer hook 16 are provided at the top of the material guide pipe 12. The mounting ring 15 is sleeved outside the material guide pipe 12 at equal intervals, and the mounting outer hook 16 is provided at the top of the mounting ring 15;

[0046] By setting the mounting ring 15 and the mounting outer hook 16, the material guide pipe 12 can be stably mounted and carried, with excellent practicability, enabling the material guide pipe 12 to be stably suspended and mounted, with excellent practicability.

[0047] It should be noted that the devices in this application are all common devices in the market, which can be selected according to needs during specific use. Moreover, the circuit connection relationships of the devices all belong to simple series and parallel connection circuits, and there is no innovation point in terms of circuit connection. Those skilled in the art can easily implement it, which belongs to the prior art and will not be elaborated further.

[0048] Working principle: By providing a heat preservation inner tank 2 inside the outer tank 1 of the metering tank, it plays a role in heat insulation, so that when the colloid raw material is mixed for production consistency, the temperature loss is not likely to occur, so that the consistency of the rubber material is always controllable, the raw material is not easily wasted, and the waste caused by raw material loss is reduced;

[0049] A driving stirring member 8 and an auxiliary cleaning plate 11 are provided inside the heat preservation inner tank 2. By operating the driving motor 7, the driving stirring member 8 can be controlled to mix the raw materials and control the consistency. The auxiliary cleaning plate 11 can clean and scrape the raw materials remaining on the inner wall of the heat preservation inner tank 2 to prevent raw material residues. The raw materials are directly discharged from the material outlet pipe 5. The flow control valve 10 can visually display and control the quantity of the dosage, and the diversion pump 9 can play a role in pressurizing and diverting the raw materials, and the discharge amount of the raw materials is relatively accurate and stable;

[0050] A weight measuring device 3 is provided at the bottom of the outer tank 1 of the metering tank, which can visually display the weight of the raw materials in the tank. Both the import amount and the discharge amount can be stably measured. Cooperating with the auxiliary cleaning plate 11, the raw materials remaining in the tank can be stably scraped off, and material residues are not likely to occur. The discharge amount is relatively accurate and thorough, and the self-cleaning ability inside the tank is good, so that the heat preservation effect of the device is good, the temperature loss is not likely to occur, the rubber material can be stably and highly quality mixed, and the tank has the ability to scrape and clean, and the discharging and metering are relatively accurate, solving the problems that the existing metering tank is prone to changes in consistency due to temperature loss during mixing, and the discharging amount is not accurate enough and residues are likely to occur.

[0051] Example 2: Please refer to Figure 5 , including DINP storage tank, 2000D polyether storage tank, stirring metering tank one, mixture metering tank one, diaphragm pump, powder weighing and metering bins one and two, powder mixing and discharging hopper, stirring metering tank two, mixture metering tank two, first-stage screw, condenser, second-stage screw, base material mixing intermediate tank, base material storage and pressure tank, static mixer, static filling.

[0052] Specifically, the raw materials are fed into the storage tank and the metering bin. The liquid materials enter the mixed material metering tank after passing through the stirring and metering tank, and the powder materials enter the powder mixing and discharging hopper through the metering bin. The liquid materials and the powder materials enter the screw machine for mixing, and then enter the condenser. After cooling, they are mixed with liquid materials in the second-stage screw, and then enter the base material mixing intermediate tank. When the tank is full, it is directly pressed into the storage tank, and then passes through the static mixer and the filling machine to produce the finished product. The whole process uses vacuum-sealed pipelines, with very little raw material loss, stable product quality, and high automation level.

[0053] The production process is improved by adding a base material mixing intermediate tank, which can remix the base materials with uneven local mixing and incomplete water removal to meet the requirement of complete water removal. In this way, the phenomenon that the product is locally solidified and unusable due to excessive local moisture will no longer occur.

[0054] The traditional production of modified silane sealant has a low degree of automation. Due to the low temperature resistance of its resin raw materials, a semi-automatic production process is mostly used. In some cases where automated production is adopted, due to uneven local mixing resulting in excessive local moisture, there is a tendency for the product to locally thicken and become unusable later. In semi-automatic production, there is a large raw material loss and high human resource cost, consuming a large amount of resources. To solve the problem of local thickening of the product, the base materials with uneven local mixing are remixed to meet the production control requirements.

[0055] Working principle: First, the liquid materials DINP and 2000D are respectively pumped into the storage tank and then proportionally pumped into the first stirring and metering tank. After being stirred well, they are pumped into the first mixed material metering tank. At the same time, nano-calcium and heavy calcium are respectively added to the first and second powder weighing and metering bins. The two bins discharge the powder materials proportionally into the powder mixing and discharging hopper. The first mixed material metering tank and the mixing and discharging hopper simultaneously discharge materials proportionally by their respective diaphragm pumps into the first-stage screw machine for high-temperature vacuum dehydration and mixing, and then enter the condenser for cooling, and then enter the second-stage screw machine.

[0056] The resin and the water remover 171 are pumped into the second stirring and metering tank. After being stirred evenly, they are pumped into the second mixed material metering tank, and at the same time enter the second-stage screw together with the materials in the condenser. After mixing, they enter the base material mixing intermediate tank, where they are stirred. When the tank is full, it is automatically pressed into the base material storage tank, and then pressed into the static mixer by the base material storage tank. Pigments and the remaining additives are added in the static mixer. After static mixing, the finished product is packaged by the filling machine.

[0057] It should be noted that in this text, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variation thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the said element.

[0058] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A metering tank for a modified silane sealant production mixture, comprising an outer tank (1) of the metering tank, characterized in that: Inside the outer tank (1) of the metering tank, there is a heat-insulating inner tank (2). At the bottom of the outer tank (1) of the metering tank, there is a weight measuring device (3). At the bottom of the weight measuring device (3), there are support legs (4). At the bottom of the heat-insulating inner tank (2), there is a material outlet pipe (5). At the top of the heat-insulating inner tank (2), there is a material inlet pipe (6). On the opposite sides of the material outlet pipe (5) and the material inlet pipe (6), they both extend out of the outer tank (1) of the metering tank. At the top of the outer tank (1) of the metering tank, there is a driving motor (7). Inside the heat-insulating inner tank (2), there is a driving stirring member (8). The top of the driving stirring member (8) is connected to the output end of the driving motor (7). On the side of the outer tank (1) of the metering tank, there is a diversion pump (9), and the diversion pump (9) is communicated with the material outlet pipe (5). Among them, on the material outlet pipe (5), there is a flow control valve (10). On the outside of the driving stirring member (8), there is an auxiliary cleaning plate (11).

2. A metering tank for a modified silane sealant production mixture according to claim 1, characterized in that: At the top of the outer tank (1) of the metering tank, there is a material diversion pipe (12). The bottom of the material diversion pipe (12) is inserted into the inner side of the material inlet pipe (6).

3. A metering tank for a modified silane sealant production mixture according to claim 2, characterized in that: At the joint of the material diversion pipe (12) and the material inlet pipe (6), there is a telescopic plastic film sleeve (13). The two ends of the telescopic plastic film sleeve (13) are respectively connected to the material diversion pipe (12) and the material inlet pipe (6). The telescopic plastic film sleeve (13) is soft and telescopic.

4. A metering tank for a modified silane sealant production mixture according to claim 1, characterized in that: Between the outer tank (1) of the metering tank and the heat-insulating inner tank (2), there is a heat-insulating filling layer (14), and the heat-insulating filling layer (14) is made of heat-insulating material.

5. A metering tank for a modified silane sealant production mixture according to claim 1, characterized in that: The support legs (4) are symmetrically and evenly arranged at the bottom of the weight measuring device (3). The support legs (4) are installed at the bottom of the outer tank (1) of the metering tank by the weight measuring device (3). The weight measuring device (3) is hollow, and the bottom of the material outlet pipe (5) extends out of the weight measuring device (3).

6. A metering tank for a modified silane sealant production mixture according to claim 1, characterized in that: The driving stirring member (8) is arranged in the middle of the heat-insulating inner tank (2). Between the driving stirring member (8) and the joints of the outer tank (1) and the heat-insulating inner tank (2), there are bearings.

7. A metering tank for a production mixture of a modified silane sealant according to claim 1, characterized in that: The auxiliary cleaning plate (11) is fixedly connected to the outside of the driving stirring member (8). The auxiliary cleaning plate (11) is a rubber scraper, and the outside of the auxiliary cleaning plate (11) matches the inner wall of the heat-insulating inner tank (2).

8. A metering tank for a modified silane sealant production mixture according to claim 2, characterized in that: At the top of the material diversion pipe (12), there are a hanging ring (15) and a hanging outer hook (16). The hanging rings (15) are sleeved on the outside of the material diversion pipe (12) at equal distances, and the hanging outer hooks (16) are arranged at the tops of the hanging rings (15).