Pouring sealant equipment for LED lamp bead production

Abstract

The utility model discloses a pouring sealant equipment for LED lamp bead production, including support seat, support frame, clamping rotation device, transmission device and dispensing device, the support frame is fixedly connected to the top of support seat, the transmission device is fixedly connected to the front side of support frame, the clamping rotation device is movably connected to the top of support seat, and the dispensing device is fixedly connected to the front side of support frame. The output end of the transmission device is fixedly connected with the top of the clamping and rotating device, and the dispensing device is fixedly connected to the right side of the top of the supporting frame. According to the LED lamp bead dispensing device, the suction cup is arranged and can suck and take out the LED lamp bead, and the problem that in the using process, when the LED lamp bead subjected to dispensing needs to be taken out, the LED lamp bead is jacked up through cooperation of a hydraulic rod and a top plate, the surface of the LED lamp bead is smooth and round, and therefore the phenomenon that the LED lamp bead slips when taken out is caused is solved; therefore, the LED lamp beads need to be taken out for the second time, and certain limitation exists in the taking-out efficiency of the LED lamp beads.

Description

Technical Field

[0001] The utility model relates to the technical field of LED, in particular to potting glue equipment for LED lamp bead production. Background Technique

[0002] LED is short for semiconductor light-emitting diode, which is made of semiconductor materials. It is a light-emitting device that directly converts electrical energy into light energy and converts electrical signals into optical signals. It has the advantages of low power consumption, high brightness, bright colors, anti-vibration, long life, and cold light source. Therefore, LED is widely used in various fields such as indication, display, decoration, backlight, general lighting, and urban night view, and it plays an important role in our daily life.

[0003] For example, the patent application number CN202222156025.3 discloses a potting glue device for LED lamp beads, including a support base. A workbench is installed in the middle of the upper end of the support base. Several clamping and lifting devices are installed on the upper end of the workbench. Support plates are installed at the left end and the right end of the support base. Support frames are installed in the middle of the upper ends of the two support plates. A dispensing device is installed at the left part of the upper end of the support frame on the right. A glue storage box is installed at the right part of the upper end of the support frame on the right. A heating device is installed at the lower part of the right end of the glue storage box. A fixing frame is installed at the corresponding ends of the two support frames. The potting glue device for LED lamp beads of the present utility model can continuously perform glue injection work on LED lamp beads through the clamping and lifting device and the rotating device, improving the automation degree and dispensing efficiency of the device. After the LED lamp beads are dispensed, the drying device can quickly dry them, and the heating device also prevents the glue from solidifying, thereby improving the dispensing quality of the device.

[0004] Based on the retrieval of the above patent and the combination with the equipment in the prior art, it is found that although the above equipment can solve the problem of manually taking out the LED lamp beads and then putting new LED lamp beads in for clamping, which is not only troublesome, but also the device cannot form a complete dispensing automation process, resulting in a low automation degree and affecting the dispensing efficiency of the LED lamp beads. At the same time, after the LED lamp beads are dispensed, the glue on them is sometimes difficult to dry quickly, especially when the surrounding environment is relatively humid, which affects the dispensing quality of the device. In addition, when the surrounding temperature is relatively low, the glue in the glue box will solidify due to the low temperature, affecting the transportation of the glue. However, when taking out the LED lamp beads that have completed dispensing during use, the hydraulic rod cooperates with the top plate to lift them. The surface of the LED lamp beads is smooth and round, making it easy for the operator to slip when taking them out, resulting in the need to take out the LED lamp beads a second time and affecting the efficiency of taking out the LED lamp beads, which has certain limitations. Content of the Utility Model

[0005] To solve the problems raised in the above-mentioned background art, the purpose of the present utility model is to provide a potting glue device for LED lamp bead production, which has the advantage of assisting in taking out, and solves the problem that when taking out the LED lamp beads that have been dot-glued during use, the hydraulic rod is used in cooperation with the top plate to lift them. However, the surface of the LED lamp beads is smooth and relatively round, resulting in the phenomenon of slipping when the operator takes them out, thus causing the LED lamp beads to need to be taken out twice, and there are certain limitations in affecting the efficiency of taking out the LED lamp beads.

[0006] To achieve the above purpose, the present utility model provides the following technical solutions: A potting glue device for LED lamp bead production, including a support base, a support frame, a clamping and rotating device, a transmission device, and a dotting device. The support frame is fixedly connected to the top of the support base, the transmission device is fixedly connected to the front side of the support frame, the clamping and rotating device is movably connected to the top of the support base, the output end of the transmission device is fixedly connected to the top of the clamping and rotating device, the dotting device is fixedly connected to the right side of the top of the support frame, a motor is fixedly connected to the front side of the top of the support base, the output end of the motor is fixedly connected to a rotating disk, a fixing plate is arranged on the left side of the top of the rotating disk, there are several fixing plates and they are distributed at equal intervals in a ring shape, an installation component is arranged on the top of the rotating disk, a vacuum generator is fixedly connected to the left side of the top of the fixing plate, a fixing block is arranged on the left side of the bottom of the fixing plate, an installation pipe is fixedly connected to the left side inside the fixing block, the bottom of the installation pipe is fixedly communicated with a suction cup, a control and adjustment component is fixedly connected to the right side of the top of the fixing block, a blanking groove is arranged on the front side of the top of the support base, and a collection box is arranged on the front side of the support base.

[0007] Preferably, the installation component includes installation slots, there are several installation slots and they are distributed at equal intervals in a ring shape, bolts are arranged on the right side of the top of the fixing plate, and the fixing plate is fixedly installed inside the installation slots through the bolts.

[0008] Preferably, the control and adjustment component includes an electric telescopic rod, the top end of the electric telescopic rod is fixedly connected to the bottom of the fixing plate, a controller is fixedly connected to the top of the fixing plate, and both the vacuum generator and the electric telescopic rod are electrically connected to the controller through wires.

[0009] Preferably, the top of the installation pipe is fixedly communicated with a telescopic hose, and the top of the telescopic hose is communicated with the vacuum generator.

[0010] Preferably, installation strips are movably inlaid on both sides of the front side of the support base, and the front side of the installation strips is fixedly connected to the back of the collection box.

[0011] Preferably, a support plate is fixedly connected to the bottom of the fixing plate, and one side of the support plate close to the rotating disk is movably connected to the rotating disk.

[0012] Preferably, a fitting ring is fixedly connected to the right side of the bottom of the fixing plate, and the bottom of the fitting ring is movably connected to the bottom of the inner wall of the installation groove.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. By providing a suction cup, the present utility model enables the suction cup to adsorb and take out the LED lamp beads. When it is necessary to take out the LED lamp beads after dispensing, the hydraulic rod is used to cooperate with the top plate to lift them. However, the surface of the LED lamp beads is smooth and relatively round, resulting in the phenomenon of slipping when the operator takes them out. Therefore, the LED lamp beads need to be taken out a second time, which affects the efficiency of taking out the LED lamp beads and has certain limitations. The present utility model has the advantage of assisting in taking out.

[0015] 2. By providing an installation component, the fixing plate can be installed inside the installation groove through positioning bolts, which facilitates the user to disassemble or install the fixing plate. At the same time, the number of fixing plates can be increased or decreased. By further providing a control and adjustment component, the controller can start the vacuum generator and the electric telescopic rod. After the electric telescopic rod is started, it can drive the fixed block to move downward, so that the fixed block drives the installation pipe to move downward. After the installation pipe moves downward, it can drive the suction cup to move downward, so that the suction cup can fit and adsorb the LED lamp beads.

[0016] 3. By providing a telescopic hose, the use of the telescopic hose can ensure that the installation pipe is still connected to the vacuum generator when moving up and down, so as to ensure that the suction cup can stably adsorb and take out the LED lamp beads. By further providing an installation strip, the use of the installation strip can facilitate the user to install or disassemble the collection box, so as to facilitate the user to take the collection box to take out the LED lamp beads inside. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a three-dimensional structural diagram of the present utility model;

[0018] Figure 2 is a three-dimensional exploded view of the rotating disk of the present utility model;

[0019] Figure 3 is a three-dimensional exploded view of the fixing plate of the present utility model.

[0020] In the figure: 1, support base; 2, support frame; 3, clamping and rotating device; 4, transmission device; 5, dispensing device; 6, motor; 7, rotating disk; 8, fixing plate; 9, mounting assembly; 91, mounting groove; 92, bolt; 10, vacuum generator; 11, fixing block; 12, mounting pipe; 13, suction cup; 14, control and adjustment assembly; 141, electric telescopic rod; 142, controller; 15, blanking chute; 16, collection box; 17, flexible hose; 18, mounting strip; 19, support plate; 20, fitting ring. Detailed implementation manner

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] As Figures 1 to 3 shown, the potting glue equipment for LED lamp bead production provided by the present invention includes a support base 1, a support frame 2, a clamping and rotating device 3, a transmission device 4 and a dispensing device 5. The support frame 2 is fixedly connected to the top of the support base 1. The transmission device 4 is fixedly connected to the front side of the support frame 2. The clamping and rotating device 3 is movably connected to the top of the support base 1. The output end of the transmission device 4 is fixedly connected to the top of the clamping and rotating device 3. The dispensing device 5 is fixedly connected to the right side of the top of the support frame 2. A motor 6 is fixedly connected to the front side of the top of the support base 1. The output end of the motor 6 is fixedly connected to a rotating disk 7. A fixing plate 8 is arranged on the left side of the top of the rotating disk 7. There are several fixing plates 8 and they are distributed at equal intervals in a ring shape. An installation assembly 9 is opened on the top of the rotating disk 7. A vacuum generator 10 is fixedly connected to the left side of the top of the fixing plate 8. A fixing block 11 is arranged on the left side of the bottom of the fixing plate 8. An installation pipe 12 is fixedly connected to the left side inside the fixing block 11. The bottom of the installation pipe 12 is fixedly communicated with a suction cup 13. A control and adjustment assembly 14 is fixedly connected to the right side of the top of the fixing block 11. A blanking chute 15 is opened on the front side of the top of the support base 1. A collection box 16 is arranged on the front side of the support base 1.

[0023] Refer to Figure 2 , the installation assembly 9 includes an installation groove 91. There are several installation grooves 91 and they are distributed at equal intervals in a ring shape. A bolt 92 is arranged on the right side of the top of the fixing plate 8. The fixing plate 8 is fixedly installed inside the installation groove 91 through the bolt 92.

[0024] As a technical optimization solution of the present utility model, by providing the mounting assembly 9, the fixing plate 8 can be mounted inside the mounting groove 91 through the positioning bolts 92, thereby facilitating the user to disassemble or install the fixing plate 8, and at the same time, the number of fixing plates 8 can be increased or decreased.

[0025] Reference Figure 2 , the control and adjustment assembly 14 includes an electric telescopic rod 141. The top end of the electric telescopic rod 141 is fixedly connected to the bottom of the fixing plate 8. A controller 142 is fixedly connected to the top of the fixing plate 8. The vacuum generator 10 and the electric telescopic rod 141 are both electrically connected to the controller 142 through wires.

[0026] As a technical optimization solution of the present utility model, by providing the control and adjustment assembly 14, the controller 142 can start the vacuum generator 10 and the electric telescopic rod 141. After the electric telescopic rod 141 is started, it can drive the fixed block 11 to move downward, so that the fixed block 11 drives the mounting tube 12 to move downward, and after the mounting tube 12 moves downward, it can drive the suction cup 13 to move downward, so that the suction cup 13 can be attached to and adsorb the LED lamp beads.

[0027] Reference Figure 2 , the top of the mounting tube 12 is fixedly communicated with a telescopic hose 17, and the top of the telescopic hose 17 is communicated with the vacuum generator 10.

[0028] As a technical optimization solution of the present utility model, by providing the telescopic hose 17, the use of the telescopic hose 17 can ensure that the mounting tube 12 is still communicated with the vacuum generator 10 when moving up and down, so as to ensure that the suction cup 13 can stably adsorb and take out the LED lamp beads.

[0029] Reference Figure 2 , both sides of the front side of the support base 1 are movably inlaid with mounting strips 18, and the front side of the mounting strips 18 is fixedly connected to the back of the collection box 16.

[0030] As a technical optimization solution of the present utility model, by providing the mounting strips 18, the use of the mounting strips 18 can facilitate the user to install or disassemble the collection box 16, so as to facilitate the user to take the collection box 16 to take out the internal LED lamp beads.

[0031] Reference Figure 2 , the bottom of the fixing plate 8 is fixedly connected to a support plate 19, and one side of the support plate 19 close to the rotating disk 7 is movably connected to the rotating disk 7.

[0032] As a technical optimization solution of the present utility model, by providing the support plate 19, the use of the support plate 19 can support the fixing plate 8, so that the fixing plate 8 is more stable during use and avoids the phenomenon of loosening of the fixing plate 8 during use.

[0033] Reference Figure 2 , on the right side of the bottom of the fixing plate 8, there is a fitting ring 20 fixedly connected, and the bottom of the fitting ring 20 is movably connected to the bottom of the inner wall of the installation groove 91.

[0034] As a technical optimization scheme of the present utility model, by setting the fitting ring 20, the use of the fitting ring 20 can ensure the fitting of the fixing plate 8 and the installation groove 91, thereby avoiding the phenomenon of looseness when the fixing plate 8 is installed inside the installation groove 91.

[0035] The working principle and usage process of the present utility model: When in use, the fixing plate 8 is installed inside the installation groove 91 through the bolt 92, so as to install the fixing plate 8. When it is necessary to take out the LED lamp beads inside the clamping and rotating device 3, start the motor 6, so that after the motor 6 starts, it can drive the rotating disk 7 to rotate. After the rotating disk 7 rotates, it can drive the fixing plate 8 to rotate. When the fixing plate 8 rotates to the LED lamp beads on the top of the clamping and rotating device 3, start the electric telescopic rod 141 through the controller 142. After the electric telescopic rod 141 starts, it can drive the fixed block 11 to move downward. After the fixed block 11 moves downward, it can drive the telescopic hose 17 and the installation pipe 12 to move downward synchronously. After the installation pipe 12 moves downward, it can drive the suction cup 13 to move toward the LED lamp beads. After the suction cup 13 fits with the LED lamp beads, the telescopic hose 17 cooperates with the vacuum generator 10 to adsorb the LED lamp beads. Then start the motor 6, so that after the motor 6 starts, it can drive the installation plate to rotate to the top of the blanking groove 15 through the rotating disk 7. Then close the vacuum generator 10 through the controller 142, so that the suction cup 13 releases the adsorption of the LED lamp beads, and the LED lamp beads fall downward into the blanking groove 15 and enter the collection box 16, thereby achieving the effect of assisting in taking out.

[0036] To sum up: For this potting glue equipment for LED lamp bead production, by setting the suction cup 13, the suction cup 13 can adsorb and take out the LED lamp beads, solving the problem that when it is necessary to take out the LED lamp beads after dispensing during use, the hydraulic rod is used to cooperate with the top plate to lift them, and the surface of the LED lamp beads is smooth and relatively round, resulting in the phenomenon of slippage when the operator takes them out, so that the LED lamp beads need to be taken out a second time, affecting the efficiency of taking out the LED lamp beads and having certain limitations.

[0037] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0038] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Potting glue equipment for LED lamp bead production, including a support base (1), a support frame (2), a clamping and rotating device (3), a transmission device (4) and a dispensing device (5), characterized in that: The support frame (2) is fixedly connected to the top of the support base (1). The transmission device (4) is fixedly connected to the front side of the support frame (2). The clamping and rotating device (3) is movably connected to the top of the support base (1). The output end of the transmission device (4) is fixedly connected to the top of the clamping and rotating device (3). The dispensing device (5) is fixedly connected to the right side of the top of the support frame (2). A motor (6) is fixedly connected to the front side of the top of the support base (1). The output end of the motor (6) is fixedly connected to a rotating disk (7). A fixing plate (8) is arranged on the left side of the top of the rotating disk (7). There are several fixing plates (8) which are arranged in an annular and equidistant manner. An installation component (9) is formed on the top of the rotating disk (7). A vacuum generator (10) is fixedly connected to the left side of the top of the fixing plate (8). A fixing block (11) is arranged on the left side of the bottom of the fixing plate (8). An installation pipe (12) is fixedly connected to the left side inside the fixing block (11). The bottom of the installation pipe (12) is fixedly communicated with a suction cup (13). A control and adjustment component (14) is fixedly connected to the right side of the top of the fixing block (11). A material discharging groove (15) is formed on the front side of the top of the support base (1). A collection box (16) is arranged on the front side of the support base (1).

2. The potting glue equipment for the production of LED lamp beads according to claim 1, characterized in that: The installation component (9) includes installation grooves (91). There are several installation grooves (91) which are arranged in an annular and equidistant manner. Bolts (92) are arranged on the right side of the top of the fixing plate (8). The fixing plate (8) is fixedly installed inside the installation grooves (91) through the bolts (92).

3. The potting glue equipment for LED lamp bead production according to claim 1, wherein: The control and adjustment component (14) includes an electric telescopic rod (141). The top end of the electric telescopic rod (141) is fixedly connected to the bottom of the fixing plate (8). A controller (142) is fixedly connected to the top of the fixing plate (8). Both the vacuum generator (10) and the electric telescopic rod (141) are electrically connected to the controller (142) through wires.

4. The potting glue equipment for LED lamp bead production according to claim 1, characterized in that: The top of the installation pipe (12) is fixedly communicated with a telescopic hose (17). The top of the telescopic hose (17) is communicated with the vacuum generator (10).

5. The potting glue equipment for LED lamp bead production according to claim 1, wherein: Installation strips (18) are movably embedded on both sides of the front side of the support base (1). The front side of the installation strips (18) is fixedly connected to the back of the collection box (16).

6. The potting glue equipment for LED lamp bead production according to claim 1, characterized in that: A support plate (19) is fixedly connected to the bottom of the fixing plate (8). The side of the support plate (19) close to the rotating disk (7) is movably connected to the rotating disk (7).

7. The potting glue equipment for LED lamp bead production according to claim 2, characterized in that: A fitting ring (20) is fixedly connected to the right side of the bottom of the fixing plate (8). The bottom of the fitting ring (20) is movably connected to the bottom of the inner wall of the installation groove (91).

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