Cooling tower filler adhesion machine

Abstract

The utility model discloses a cooling tower filler adhesion machine, which belongs to the technical field of cooling tower filler and comprises a transmission guide plate, a glue storage tank arranged at one end of the transmission guide plate and rollers arranged in the glue storage tank, and a guide-in mechanism is arranged at the end, close to the transmission guide plate, of the glue storage tank. The guide-in mechanism comprises a plurality of ratchet wheels arranged on the same rotating shaft and two bearing seats arranged on the two sides of the glue storage box and used for fixing the rotating shaft, and motors are arranged at one end of the rolling wheel and one end of the rotating shaft respectively. By means of the cooling tower filler adhesion machine, the working efficiency of filler adhesion can be greatly improved, manpower is saved, the whole equipment cost is low, and economic benefits can be improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of cooling tower fillers, and particularly relates to a cooling tower filler bonding machine. Background Art

[0002] The circulating water of the power plant cooling tower enters the cooling tower from the water inlet, first flows through the annular water distribution main pipe, then flows into the water distribution branch pipe adjacent to the main pipe, and finally flows out from the nozzles evenly distributed on the branch pipe and falls into the water spraying filler below to meet the cold air entering from the bottom. The cooling tower filler is a medium and provides a heat exchange place for the circulating water and the cold air.

[0003] The cooling tower water spraying filler needs to be replaced regularly. The existing water spraying filler blocks commonly include S-wave filler blocks, double inclined wave filler blocks, inclined folding wave filler blocks, etc., which are used after bonding single-piece fillers into filler blocks. Currently, S-wave filler blocks are widely used in cooling towers. Generally, new filler blocks need to be bonded into a cube of about 1 cubic meter and then installed into the cooling tower one by one. After being used for a period of time, when the filler is blocked and worn, it also needs to be replaced frequently. Therefore, there is a great demand for bonding fillers into filler blocks.

[0004] The traditional bonding of S-wave fillers generally adopts manual bonding or semi-manual bonding, which has a large labor intensity and is time-consuming and laborious. Content of the Utility Model

[0005] The technical problem to be solved by the utility model is to provide a cooling tower filler bonding machine for bonding cooling tower fillers, which is efficient, convenient, time-saving and labor-saving.

[0006] To achieve the above object, the technical solution adopted by the utility model is:

[0007] A cooling tower filler bonding machine, characterized in that: it includes a transmission guide plate, a glue storage box arranged at one end of the transmission guide plate, and rollers arranged in the glue storage box. An introduction mechanism is arranged at the end of the glue storage box close to the transmission guide plate. The introduction mechanism includes a plurality of ratchets arranged on the same rotating shaft and two bearing seats arranged on both sides of the glue storage box for fixing the rotating shaft. Motors are respectively arranged at one ends of the roller and the rotating shaft.

[0008] The further improvement of the technical solution of the utility model is that: the direction of rotation of the rotating shaft driving the ratchet is opposite to the direction of rotation of the roller.

[0009] The further improvement of the technical solution of the utility model is that: the transmission guide plate is a conveyor belt. A first gear is arranged on one side of the rotating shaft at the end of the transmission guide plate close to the glue storage box, a second gear is arranged at one end of the roller, and the first gear and the second gear are connected by a synchronous belt.

[0010] A further improvement of the technical solution of the present utility model lies in that: the two bearing seats are arranged on the box body of the glue storage tank, and the height of the introduction mechanism is higher than that of the transmission guide plate and the roller and is located between the roller and the transmission guide plate.

[0011] A further improvement of the technical solution of the present utility model lies in that: a drum brush is sleeved outside the roller, and the height of the glue in the glue storage tank is 1 / 3 to 1 / 2 of the height of the roller.

[0012] A further improvement of the technical solution of the present utility model lies in that: a limiting rod is further arranged above the roller on the glue storage tank, and the height of the limiting rod does not exceed the rotating shaft of the introduction mechanism.

[0013] A further improvement of the technical solution of the present utility model lies in that: both ends of the limiting rod are movably arranged in the closed U-shaped fixing frames on the two sides of the box body of the glue storage tank, and the distance between the limiting rod and the highest point of the roller is not less than the thickness of a filler.

[0014] A further improvement of the technical solution of the present utility model lies in that: it further includes a PLC control system, and the PLC control system is electrically connected to the motor.

[0015] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model is:

[0016] In a glue storage tank of a cooling tower filler adhesion machine of the present application, when the roller rotates in the glue storage tank, glue is attached to the surface of the roller. The transmission guide plate transports the filler to the glue storage tank, and the introduction mechanism introduces the filler above the roller. The filler is transported past above the roller, and the glue adheres to the bottom of the filler.

[0017] The design of the limiting rod in the present application can ensure the contact between the bottom of the filler and the roller, and ensure the uniformity of the glue at the bottom of the filler.

[0018] In the present application, the transmission guide plate and the roller are connected by a synchronous belt, and the conveyor belt of the transmission guide plate and the roller can be driven to rotate simultaneously by one motor. The PLC control system is electrically connected to the motor, and automatic control can be realized.

[0019] The use of a cooling tower filler adhesion machine in the present application can greatly improve the working efficiency of filler bonding, save manpower, and the cost of the whole equipment is low, which can improve economic benefits. Description of the Drawings

[0020] Figure 1 is a schematic diagram of a cooling tower filler adhesion machine in Embodiment 1 of the present utility model;

[0021] Figure 2 is Figure 1 the top view of

[0022] Figure 3It is a schematic diagram of a cooling tower filler adhesion machine in Embodiment 2 of the present utility model;

[0023] Figure 4 is Figure 3 top view of;

[0024] Among them, 1. Transmission guide plate, 2. Glue storage tank, 3. Ratchet wheel, 4. Roller, 5. Synchronous belt, 6. Second gear, 7. First gear, 8. Motor, 9. Bearing seat, 10. Limit rod, 11. U-shaped fixing bracket. Specific implementation mode

[0025] The following further describes the present utility model in detail with reference to the embodiments:

[0026] Embodiment 1

[0027] As Figure 1 、 2 shown, a cooling tower filler adhesion machine includes a transmission guide plate 1, a glue storage tank 2 provided at one end of the transmission guide plate 1, and a roller 4 provided in the glue storage tank 2. An introduction mechanism is provided at the end of the glue storage tank 2 close to the transmission guide plate 1. The introduction mechanism includes a plurality of ratchet wheels 3 provided on the same rotating shaft and two bearing seats 9 provided on both sides of the glue storage tank 2 for fixing the rotating shaft. One ends of the roller 4 and the rotating shaft are respectively provided with a motor 8. The direction in which the rotating shaft drives the ratchet wheel 3 to rotate is opposite to the rotating direction of the roller 4. The filler is transported by the transmission guide plate 1 to the introduction mechanism, and the ratchet wheel 3 rotates to transport it forward to above the roller 4 in the glue storage tank 2.

[0028] The transmission guide plate 1 is a conveyor belt. A first gear 7 is provided on one side of the rotating shaft at the end of the transmission guide plate 1 close to the glue storage tank 2. A second gear 6 is provided at one end of the roller 4. The first gear 7 and the second gear 6 are connected by a synchronous belt 5. The motor 8 drives the roller 4 to rotate and simultaneously drives the operation of the conveyor belt.

[0029] The two bearing seats 9 are provided on the box body of the glue storage tank 2. The height of the introduction mechanism is higher than that of the transmission guide plate 1 and the roller 4, and the introduction mechanism is located between the roller 4 and the transmission guide plate 1. A drum brush is sleeved outside the roller 4, and the height of the glue in the glue storage tank 2 is 1 / 3 - 1 / 2 of the height of the roller 4.

[0030] When the roller 4 rotates in the glue storage tank 2, glue is attached to the surface of the roller 4. The transmission guide plate 1 transports the filler to the glue storage tank 2, and the introduction mechanism introduces the filler above the roller 4. The filler is transported past above the roller 4, and the glue adheres to the lower part of the filler. The drum brush is more likely to attach glue.

[0031] Embodiment 2

[0032] As Figure 3 、4 As shown in the figure, the difference between this embodiment and Embodiment 1 is that in this embodiment, a limiting rod 10 is further provided above the roller 4 on the glue storage tank 2, and the height of the limiting rod 10 does not exceed the height of the rotating shaft of the guiding mechanism.

[0033] Both ends of the limiting rod 10 are movably arranged in the closed U-shaped fixing brackets 11 on the two sides of the box body of the glue storage tank 2. The distance between the limiting rod 10 and the highest point of the roller 4 is not less than the thickness of a filler. The limiting rod 10 is above the roller 4. After the filler is transmitted by the guiding mechanism, it passes between the roller 4 and the limiting rod 10. The filler fully contacts the roller 4. The limiting rod 10 can ensure the contact between the bottom of the filler and the roller 4, ensuring the uniformity of the glue at the bottom of the filler.

[0034] A PLC control system can also be set for the cooling tower filler bonding machine of Embodiments 1 and 2. The PLC control system is electrically connected to the motor 8, so that automatic control can be realized. After the filler with glue adhered comes out of the filler bonding machine of the present application, the worker arranges and stacks it to complete the bonding of the filler blocks.

Claims

1. A cooling tower filler adhesion machine, characterized in that: It includes a transmission guide plate (1), a glue storage tank (2) arranged at one end of the transmission guide plate (1), and a roller (4) arranged in the glue storage tank (2). An introduction mechanism is arranged at the end of the glue storage tank (2) close to the transmission guide plate (1). The introduction mechanism includes a plurality of ratchets (3) arranged on the same rotating shaft and two bearing seats (9) arranged on both sides of the glue storage tank (2) for fixing the rotating shaft. Motors (8) are respectively arranged at one end of the roller (4) and the rotating shaft.

2. The packing adhesion machine for cooling tower according to claim 1, characterized in that: The direction in which the rotating shaft drives the ratchet (3) to rotate is opposite to the rotating direction of the roller (4).

3. The packing adhesion machine for a cooling tower according to claim 1, wherein: The transmission guide plate (1) is a conveyor belt. A first gear (7) is arranged on one side of the rotating shaft at the end of the transmission guide plate (1) close to the glue storage tank (2). A second gear (6) is arranged at one end of the roller (4). The first gear (7) and the second gear (6) are connected by a synchronous belt (5).

4. The adhesive machine for cooling tower packing according to claim 1, wherein: The two bearing seats (9) are arranged on the box body of the glue storage tank (2). The installation height of the introduction mechanism is higher than that of the transmission guide plate (1) and the roller (4), and the introduction mechanism is located between the roller (4) and the transmission guide plate (1).

5. The adhesive machine for cooling tower packing according to claim 1, characterized in that: A drum brush is sleeved outside the roller (4). The height of the glue in the glue storage tank (2) is 1 / 3 - 1 / 2 of the height of the roller (4).

6. The adhesive machine for cooling tower packing according to claim 1, characterized in that: A limiting rod (10) is further arranged above the roller (4) on the glue storage tank (2). The height of the limiting rod (10) does not exceed the rotating shaft of the introduction mechanism.

7. The a kind of cooling tower filler adhesion machine according to claim 6, characterized in that: Both ends of the limiting rod (10) are movably arranged in a closed U-shaped fixing frame (11) on the box bodies on both sides of the glue storage tank (2). The distance between the limiting rod (10) and the highest point of the roller (4) is not less than the thickness of a filler.

8. A cooling tower filler adhesion machine according to claim 1, wherein: It further includes a PLC control system, and the PLC control system is electrically connected to the motor (8).

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