Reverse punching and trimming wedge mechanism in limit space
By designing a reverse punching edge-cut inclined wedge mechanism in the limit space, using the slope sliding of the reverse slider and insertion knife and the elastic parts to store energy, the problem that traditional inclined wedge mechanism is difficult to achieve in space-limited molds is solved, and the production efficiency and product qualification rate are improved.
Patent Information
- Application Number
- CN202422174322.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The traditional inclined wedge mechanism is difficult to achieve in molds with limited space, it takes up more space and has a long debugging time, which affects production efficiency.
A reverse punching edge-cut inclined wedge mechanism is designed in the limit space. Through the slope sliding of the reverse slider and the insertion knife, the elastic parts store and release elastic potential energy, so as to realize side punching of the product, reduce the mold space and optimize the debugging time.
Effectively reduce mold manufacturing costs, shorten debugging time, and improve product hole position shape tolerance pass rate and output.
Smart Images

Figure CN223083649U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of punching mechanisms, and particularly relates to a reverse punching and trimming inclined wedge mechanism in a limited space. Background Art
[0002] In the production of stamping dies, side punching contents at various complex positions on the product surface are often encountered. According to the requirements of stamping production and design, the selection of the side punching method and angle should be carried out strictly in accordance with the requirements. For side punching at special positions of some products, traditional hoisting inclined wedge mechanisms or direct-mounted inclined wedge mechanisms are used. However, the inclined wedge structure generally occupies more space. If traditional hoisting inclined wedge mechanisms or direct-mounted inclined wedge mechanisms are adopted, it is difficult to achieve in a die with relatively limited space, and the area of the die needs to be increased. Moreover, the debugging time of the hoisting inclined wedge mechanism or the direct-mounted inclined wedge mechanism is too long, which will affect the production efficiency. Therefore, there is an urgent need for an inclined wedge mechanism to solve the above problems. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a reverse punching and trimming inclined wedge mechanism in a limited space, aiming to solve the technical problem that the inclined wedge structure in the prior art generally occupies more space and it is difficult to achieve in a die with relatively limited space by using traditional hoisting inclined wedge mechanisms or direct-mounted inclined wedge mechanisms.
[0004] To achieve the above purpose, a reverse punching and trimming inclined wedge mechanism in a limited space provided by an embodiment of the utility model includes an upper die base, a lower die base, and a driving device. The upper die base is arranged above the lower die base, and the driving end of the driving device is connected to the upper die base for driving the upper die base to approach or move away from the lower die base. A reverse slider is arranged below the upper die base, and the reverse slider is slidably arranged on the upper die base in the horizontal direction. An insert knife and a lower template are arranged above the lower die base, the insert knife and the lower template are respectively arranged at both ends of the lower die base, and a slope is arranged on the side of the insert knife close to the lower template, and the slope inclines downward towards the lower template. An elastic member is further arranged on the upper die base, and both ends of the elastic member respectively abut against the reverse slider and the upper die base. The elastic member drives the reverse slider to slide towards the insert knife, a landslide corresponding to the slope is arranged at one end of the reverse slider close to the insert knife, and a punching assembly corresponding to the lower template is arranged at one end of the upper die base close to the lower template.
[0005] Further, the lower template includes a buckling part, a placement part, a punching part, and an extension part. The placement part is used for placing and positioning the product, both ends of the placement part are respectively connected to the buckling part and the punching part, the punching part is matched with the punching assembly, the buckling part is used for buckling the product, the extension part is arranged on one side of the punching part, and the extension part is used for stabilizing the product. A die insert is arranged on the punching part, and the die insert is used for clearance for the punching assembly.
[0006] Further, the stamping assembly includes a punch backing plate, a clamping plate, and a punch. The punch backing plate is disposed on the reverse slider, and the punch backing plate is parallel to the stamping portion. The clamping plate is disposed on the punch backing plate for clamping the punch. The punch is perpendicular to the punch backing plate and is aligned with the die insert on the same straight line.
[0007] Further, the stamping assembly further includes an elastic reset member and a stripper plate. The stripper plate is provided with a clearance hole for clearing the punch. The punch passes through the clearance hole and is disposed within the stripper plate. The stripper plate is parallel to the punch backing plate. The two ends of the elastic reset member are respectively connected to the clamping plate and the stripper plate.
[0008] Further, the stamping assembly further includes a limiting plate. One end of the limiting plate is connected to the clamping plate, and the other end of the limiting plate is slidably connected to the stripper plate. The limiting plate is perpendicular to the punch backing plate. A boss is provided at one end of the limiting plate close to the stripper plate extending towards the stripper plate. The stripper plate is provided with a groove corresponding to the boss.
[0009] Further, a steel wear-resistant plate is provided on the contact surface between the slope and the landslide, and a copper wear-resistant plate is provided on the contact surface between the landslide and the slope. A steel wear-resistant plate is provided on the contact surface between the upper die base and the reverse slider, and a copper wear-resistant plate is provided on the contact surface between the reverse slider and the upper die base.
[0010] Further, an inductor is further provided on the upper die base. The inductor is disposed at one end of the upper die base away from the elastic member and faces the reverse slider.
[0011] One or more of the above technical solutions in the reverse punching and trimming cam mechanism in a limited space provided by the embodiments of the present invention at least have the following technical effects: Place a product with specific properties on the corresponding lower template. The driving device drives the upper die base to move towards the lower die base. During this process, the landslide of the reverse slider and the slope on the insert knife slide relative to each other, driving the reverse slider to slide downwards on the upper die base towards the lower template, while compressing the elastic member. The elastic member stores elastic potential energy. At this time, the upper die base drives the reverse slider to move downwards, and the insert knife drives the reverse slider to move towards the lower template. Then the stamping assembly inclines close to the lower template and maintains a perpendicular relationship with the lower template to punch and trim the product on the lower template. Subsequently, the driving device drives the upper die base to move away from the lower die base. At this time, the elastic potential energy of the elastic member is released, and the reverse slider resets. Using the reverse punching and trimming cam mechanism provided by the present invention to perform side punching on the product, on the basis of the traditional hoisting cam, according to the specificity of the product, the working part and the guiding part of the cam are designed separately, and then a reverse guiding integrated mechanism is formed through the connecting bridge method. While effectively avoiding the product during the production sliding process, there is sufficient power source, effectively reducing the mold manufacturing cost, effectively reducing the mold debugging time, and better ensuring the product hole position shape tolerance in the same set of molds, thereby improving the qualification rate and output. Description of the Drawings
[0012] To more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0013] Figure 1 It is a schematic structural diagram of a reverse punching and trimming wedge mechanism in a limited space provided by an embodiment of the present utility model.
[0014] Figure 2 It is a schematic structural diagram of the working state of a reverse punching and trimming wedge mechanism in a limited space provided by an embodiment of the present utility model.
[0015] Reference numerals: 100, upper die base; 110, reverse slider; 111, landslide; 120, elastic member; 200, lower die base; 210, insert knife; 211, ramp; 220, lower template; 221, buckling portion; 222, placement portion; 223, stamping portion; 224, extension portion; 225, die insert; 300, stamping assembly; 310, punch backing plate; 320, clamping plate; 330, punch; 340, elastic reset member; 350, stripper plate; 351, clearance hole; 352, groove; 360, limit plate; 361, boss; 400, steel wear-resistant plate; 500, copper wear-resistant plate; 600, inductor. Detailed implementation manners
[0016] The following will describe in detail the embodiments of the present utility model. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals indicate the same or similar elements or elements with the same or similar functions from beginning to end. The embodiments described below with reference to the drawings are exemplary and are intended to explain the embodiments of the present utility model, and should not be construed as a limitation of the present utility model.
[0017] In the description of the embodiments of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0018] In addition, the terms "first" and "second" are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present utility model, "a plurality of" means two or more, unless otherwise specifically defined.
[0019] In the embodiments of the present utility model, unless otherwise clearly specified and limited, terms such as "installed", "connected", "connected to", "fixed", etc. shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0020] In one embodiment of the present utility model, with reference to Figures 1 to 2As shown in the figure, a reverse punching and trimming wedge mechanism in a limited space is provided, which includes an upper die base 100, a lower die base 200, and a driving device. The upper die base 100 is arranged above the lower die base 200, and the driving end of the driving device is connected to the upper die base 100 for driving the upper die base 100 to approach or move away from the lower die base 200. A reverse slider 110 is arranged below the upper die base 100, and the reverse slider 110 is slidably arranged on the upper die base 100 in the horizontal direction. An inserting knife 210 and a lower template 220 are arranged above the lower die base 200. The inserting knife 210 and the lower template 220 are respectively arranged at two ends of the lower die base 200. A slope 211 is arranged on one side of the inserting knife 210 close to the lower template 220, and the slope 211 slopes downward in the direction of the lower template 220. An elastic member 120 is further arranged on the upper die base 100. Two ends of the elastic member 120 respectively abut against the reverse slider 110 and the upper die base 100. The elastic member 120 drives the reverse slider 110 to slide towards the inserting knife 210. A landslide 111 corresponding to the slope 211 is arranged at one end of the reverse slider 110 close to the inserting knife 210. A punching assembly 300 corresponding to the lower template 220 is arranged at one end of the upper die base 100 close to the lower template 220. In this embodiment, a product with specific properties is placed on the corresponding lower template 220, and the driving device drives the upper die base 100 to move towards the lower die base 200. During this process, the landslide 111 of the reverse slider 110 and the slope 211 on the inserting knife 210 slide relative to each other, driving the reverse slider 110 to slide on the upper die base 100 towards the lower template 220, and at the same time compressing the elastic member 120. The elastic member 120 stores elastic potential energy. At this time, the upper die base 100 drives the reverse slider 110 to move downward, and the inserting knife 210 drives the reverse slider 110 to move towards the lower template 220. Then the punching assembly 300 inclines towards the lower template 220 and keeps a perpendicular relationship with the lower template 220, punching and trimming the product on the lower template 220. Subsequently, the driving device drives the upper die base 100 to move away from the lower die base 200. At this time, the elastic potential energy of the elastic member 120 is released, and the reverse slider 110 resets. Using the reverse punching and trimming wedge mechanism in a limited space provided by the present utility model to perform side punching on the product, on the basis of the traditional hoisting wedge, according to the specificity of the product, the working part and the guiding part of the wedge are respectively designed, and then an integrated mechanism with reverse guiding is formed through the connection bridge method. While effectively avoiding the product during the production sliding process, there is sufficient power source, effectively reducing the mold manufacturing cost, effectively reducing the mold debugging time, and better ensuring the shape tolerance of the product hole position in the same set of molds, thereby improving the qualified rate and output.
[0021] Specifically, referring to Figures 1 to 2As shown in the figure, the lower template 220 includes a fastening portion 221, a placement portion 222, a stamping portion 223, and an extension portion 224. The placement portion 222 is used to place the positioning product. The two ends of the placement portion 222 are respectively connected to the fastening portion 221 and the stamping portion 223. The stamping portion 223 cooperates with the stamping assembly 300. The fastening portion 221 is used to fasten the product. The extension portion 224 is arranged on one side of the stamping portion 223 and is used to stabilize the product. A die insert 225 is provided on the stamping portion 223, and the die insert 225 is used to clear the stamping assembly 300. In this embodiment, a product with a specific shape is placed on the placement portion 222. The stamping portion 223 abuts against the side punching surface of the product that needs to be stamped. Both the placement portion 222 and the extension portion 224 are used to stabilize the product. The fastening portion 221 is used to position the product. A die insert 225 is provided on the stamping portion 223 to clear the stamping assembly 300, facilitating the stamping assembly 300 to stamp the product.
[0022] Specifically, referring to Figures 1 to 2 As shown in the figure, the stamping assembly 300 includes a punch backing plate 310, a clamping plate 320, and a punch 330. The punch backing plate 310 is arranged on the reverse slider 110, and the punch backing plate 310 is parallel to the stamping portion 223. The clamping plate 320 is arranged on the punch backing plate 310 and is used to clamp the punch 330. The punch 330 is perpendicular to the punch backing plate 310 and is on the same straight line as the die insert 225. In this embodiment, the clamping plate 320 is used to clamp the punch 330. One end of the punch backing plate 310 abuts against the punch 330, which is used to position the punch 330 and protect the reverse slider 110 when the punch 330 stamps the product, preventing the punch 330 from damaging the reverse slider 110.
[0023] More specifically, referring to Figures 1 to 2 As shown in the figure, the lower template 220 is detachably arranged on the lower die base 200, and the connection method is screw connection. The punch 330 is detachably arranged on the clamping plate 320, and the connection method is that the clamping plate 320 clamps the punch 330. When different products need to be processed, different punches 330 and lower templates 220 are replaced to correspond to different products, enabling the reverse punching and trimming wedge mechanism in a limited space provided by the present utility model to adapt to more side punching of products.
[0024] Specifically, referring to Figures 1 to 2As shown in the figure, the stamping assembly 300 further includes an elastic reset member 340 and a stripper plate 350. The stripper plate 350 is provided with a clearance hole 351 for clearance of the punch 330. The punch 330 passes through the clearance hole 351 and is arranged inside the stripper plate 350, and the stripper plate 350 is parallel to the punch backing plate 310. The two ends of the elastic reset member 340 are respectively connected to the clamping plate 320 and the stripper plate 350. In this embodiment, the stripper plate 350 drives the product and the punch 330 to strip, avoiding the product sticking to the punch 330. After the punch 330 punches the product on the lower template 220, the punch 330 resets. At this time, under the action of the reset elastic member 120, the stripper plate 350 abuts against the product during the reset process of the punch 330, so that the product is separated from the punch 330. Subsequently, after the elastic potential energy of the reset elastic member 120 is released, the stripper plate 350 is separated from the product, so that the product is on the lower template 220, which is convenient for the operator to load and unload, and improves the passing rate and efficiency of product punching.
[0025] Specifically, referring to Figures 1 to 2 As shown in the figure, the stamping assembly 300 further includes a limiting plate 360. One end of the limiting plate 360 is connected to the clamping plate 320, and the other end of the limiting plate 360 is slidably connected to the stripper plate 350. The limiting plate 360 is perpendicular to the punch backing plate 310. A boss 361 is provided at one end of the limiting plate 360 close to the stripper plate 350 and extends towards the stripper plate 350. The stripper plate 350 is provided with a groove 352 opposite to the boss 361. In this embodiment, the limiting plate 360 is used to limit the sliding of the stripper plate 350, and the boss 361 and the groove 352 cooperate with each other to prevent the stripper plate 350 from shaking, and improve the passing rate of side punching of the product.
[0026] Specifically, referring to Figures 1 to 2 As shown in the figure, a steel wear-resistant plate 400 is provided on the contact surface between the slope 211 and the landslide 111, and a copper wear-resistant plate 500 is provided on the contact surface between the landslide 111 and the slope 211. A steel wear-resistant plate 400 is provided on the contact surface between the upper die base 100 and the reverse slider 110, and a copper wear-resistant plate 500 is provided on the contact surface between the reverse slider 110 and the upper die base 100. In this embodiment, the steel wear-resistant plate 400 and the copper wear-resistant plate 500 can effectively contain the friction ends between the reverse slider 110, the upper die base 100 and the insert knife 210.
[0027] Specifically, referring to Figures 1 to 2 As shown in the figure, an inductor 600 is further provided on the upper die base 100. The inductor 600 is arranged at one end of the upper die base 100 away from the elastic member 120 and faces the reverse slider 110. In this embodiment, the inductor 600 is used to sense the position of the reverse slider 110 to avoid damage to the elastic member 120 and the inability of the reverse slider 110 to reset.
[0028] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A reverse punching and trimming cam mechanism within a limited space, comprising an upper die holder, a lower die holder and a driving device; the upper die holder is arranged above the lower die holder, and the driving end of the driving device is connected to the upper die holder for driving the upper die holder to approach or move away from the lower die holder; it is characterized in that: A reverse slider is provided below the upper die base, and the reverse slider is slidably arranged on the upper die base in the horizontal direction; an inserting knife and a lower template are provided above the lower die base, the inserting knife and the lower template are respectively arranged at two ends of the lower die base, a slope is provided on one side of the inserting knife close to the lower template, and the slope inclines downward towards the lower template; an elastic member is further provided on the upper die base, two ends of the elastic member respectively abut against the reverse slider and the upper die base, the elastic member drives the reverse slider to slide towards the inserting knife, a landslide corresponding to the slope is provided at one end of the reverse slider close to the inserting knife, and a stamping assembly corresponding to the lower template is provided at one end of the upper die base close to the lower template.
2. The reverse punching and trimming cam mechanism within a limited space according to claim 1, characterized in that: The lower template includes a buckling portion, a placing portion, a stamping portion and an extending portion; the placing portion is used for placing a positioning product, two ends of the placing portion are respectively connected to the buckling portion and the stamping portion, the stamping portion is matched with the stamping assembly, the buckling portion is used for buckling the product, the extending portion is arranged on one side of the stamping portion, and the extending portion is used for stabilizing the product; a female die insert is provided on the stamping portion, and the female die insert is used for avoiding the stamping assembly.
3. The reverse punching and trimming angle wedge mechanism in a limited space according to claim 2, characterized in that: The stamping assembly includes a punch backing plate, a clamping plate and a punch; the punch backing plate is arranged on the reverse slider, and the punch backing plate is parallel to the stamping portion; the clamping plate is arranged on the punch backing plate and is used for clamping the punch, the punch is perpendicular to the punch backing plate and is arranged on the same straight line as the female die insert.
4. The reverse punching and trimming angle wedge mechanism in a limit space according to claim 3, characterized in that: The stamping assembly further includes an elastic reset member and a stripper plate; a clearance hole for avoiding the punch is provided on the stripper plate, the punch passes through the clearance hole and is arranged in the stripper plate, and the stripper plate is parallel to the punch backing plate, and two ends of the elastic reset member are respectively connected to the clamping plate and the stripper plate.
5. The reverse punching and trimming angle wedge mechanism in a limited space according to claim 4, characterized in that: The stamping assembly further includes a limiting plate, one end of the limiting plate is connected to the clamping plate, the other end of the limiting plate is slidably connected to the stripper plate, the limiting plate is perpendicular to the punch backing plate, a boss is provided at one end of the limiting plate close to the stripper plate and extends towards the stripper plate, and a groove corresponding to the boss is provided on the stripper plate.
6. A reverse punching and trimming angle wedge mechanism in a limit space according to any one of claims 1 to 5, characterized in that: Steel wear-resistant plates are provided on the contact surfaces of the slope and the landslide, and copper wear-resistant plates are provided on the contact surfaces of the landslide and the slope; steel wear-resistant plates are provided on the contact surfaces of the upper die base and the reverse slider, and copper wear-resistant plates are provided on the contact surfaces of the reverse slider and the upper die base.
7. A reverse punching and trimming inclined wedge mechanism in a limited space according to any one of claims 1 to 5, characterized in that: An inductor is further provided on the upper die base, and the inductor is arranged at one end of the upper die base away from the elastic member and faces the reverse slider.
Citation Information
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