Repair product clamp

By designing the repair product fixtures with support tables, positioning blocks and magnet structures, the problem of poor positioning of the repair product is solved, automated time management and efficient repair are realized, and the repair efficiency and yield rate are improved.

CN223084556UActive Publication Date: 2025-07-11TRULY OPTO ELECTRONICS
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Patent Information

Application Number
CN202421836683.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-07-11
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

In the prior art, when re-repairing products, positioning defective products requires manual search of location, resulting in inconvenient operation and low re-repair efficiency, and difficult to improve the yield rate.

Method used

A reworked product fixture is designed, including a support table, positioning block and magnet structure, which can adjust the distance between positioning blocks according to the product size, and realize automatic time control through induction heads and timers, which is suitable for product positioning and time management in different shapes.

Benefits of technology

It improves the positioning stability and efficiency of the repair product, ensures the accuracy of the repair time, reduces the fixture cost and improves the yield rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a repair product clamp which comprises a supporting table and first positioning blocks, an iron plate is fixed to the top of the supporting table, the number of the first positioning blocks is four, and the four first positioning blocks are arranged at the positions, close to the four corners, of the top of the iron plate respectively. A plurality of supporting columns are further fixed to the position, close to the middle, of the top of the iron plate and located among the four first positioning blocks. An inductive head is further arranged at the top of the iron plate; through the designed structures of the supporting table, the iron plate, the first positioning blocks, the first magnets and the like, the distance between the four first positioning blocks can be adjusted according to different sizes of products, the device can be suitable for the products of different sizes, the good positioning and stabilizing effects on the repaired products are achieved, and the repairing efficiency is improved. And meanwhile, a movable inductive head is designed in the repair area to carry out time control, reminding is carried out after the time is up, a worker is reminded of the repair time, and the repair efficiency and the yield are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of jigs, in particular to a jig for repairing products. Background Art

[0002] A jig refers to a device used in the process of mechanical manufacturing to fix a processing object so that it occupies a correct position to receive construction or detection.

[0003] When producing touch screens and displays, since it is impossible to ensure a 100% yield rate during the production process, defective products with positioning problems may occur during production. These positioning defects can be eliminated through manual repair, thereby improving the product yield rate. In the current technology, the current repair method mainly requires workers to find the position each time, and the repair time needs to be controlled by the workers, which is not conducive to operation and improving the repair efficiency and the yield rate of repaired products. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a jig for repairing products.

[0005] The purpose of the utility model is achieved by the following technical solutions:

[0006] A jig for repairing products includes a support table and a first positioning block. An iron plate is fixed on the top of the support table. There are four first positioning blocks, and the four first positioning blocks are respectively placed on the top of the iron plate and close to the four corners; at a position close to the middle of the top of the iron plate, multiple support columns are also fixed, and the multiple support columns are located between the four first positioning blocks; an induction head is also arranged on the top of the iron plate.

[0007] As a further scheme of the utility model: on one side of each of the four first positioning blocks close to each other, a first positioning groove is opened, the first positioning groove is designed into a strip-shaped structure, and the depths of the four first positioning grooves are the same.

[0008] As a further scheme of the utility model: the four first positioning blocks have the same thickness and the same size, and a first magnet is fixed at the bottom of each first positioning block, and the first magnet is adsorbed and connected to the iron plate.

[0009] As a further scheme of the utility model: the bottom of the first magnet and the top of the iron plate are both designed into smooth structures. When the four first positioning blocks are attached to the iron plate through the first magnets at their bottoms, a clamping area is formed between the four first positioning blocks.

[0010] As a further scheme of the utility model: there are five support columns, and one of them is fixed at the center position of the iron plate, and the other four are located on the four sides of the center position of the iron plate. The heights of the support columns are flush with the bottom wall of the first positioning groove.

[0011] As a further solution of the present utility model: It further includes a controller and a timer. The induction head is signal-connected to the controller, and the controller is signal-connected to the timer.

[0012] As a further solution of the present utility model: The support table is of a cuboid structure, and anti-slip patterns are designed at the bottom of the support table or anti-slip pads are pasted.

[0013] As a further solution of the present utility model: It further includes four second positioning blocks. Positioning grooves two are opened at one corner of each of the four second positioning blocks, and the positioning grooves two are designed with an arc-shaped structure.

[0014] As a further solution of the present utility model: Magnets two are fixed at the bottom of the four second positioning blocks, and the magnets two can be adsorbed on the iron plate.

[0015] As a further solution of the present utility model: Both the first positioning block and the second positioning block are made of plastic, and the inner walls of the first positioning groove and the second positioning groove are both smooth structures.

[0016] Compared with the prior art, the present utility model has at least the following advantages:

[0017] First, in the present application, through the designed structures such as the support table, the iron plate, the first positioning block, and the magnet one, the distance between the four first positioning blocks can be adjusted according to the different sizes of the products, so that products of different sizes can be applicable, and a good positioning and stabilizing effect can be achieved on the repaired products. At the same time, a movable induction head is designed in the repair area for time control, and a reminder is given after the time is up to remind the staff of the repair time, so as to ensure the repair efficiency and yield.

[0018] Second, through the designed support columns, the position near the middle of the product can be effectively supported, thereby avoiding the possibility of the middle part sagging when the product is repaired, ensuring the flatness of the product, and ensuring the normal repair of the product.

[0019] Third, through the designed second positioning blocks, the second positioning grooves, and the magnets two, the fixture can not only have the effect of clamping and positioning square products, but also the second positioning blocks can be replaced to achieve the effect of clamping and positioning circular products, thereby improving the overall applicability of the fixture and reducing the fixture cost of the enterprise. Description of the Drawings

[0020] To more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the attached drawings required for the embodiments. It should be understood that the following attached drawings only show some embodiments of the present invention, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related attached drawings can also be obtained based on these attached drawings.

[0021] Figure 1 is a schematic perspective view of the overall structure of the present invention;

[0022] Figure 2 is a schematic connection diagram of the frame of the induction head, controller and timer of the present invention;

[0023] Figure 3 is a schematic perspective view of the second positioning block of the present invention.

[0024] The reference numerals and names in the drawings are as follows:

[0025] 1. Support table; 101. Iron plate; 2. Support column; 3. First positioning block; 301. First positioning groove; 302. First magnet; 4. Induction head; 5. Controller; 6. Timer; 7. Second positioning block; 701. Second positioning groove; 702. Second magnet. Detailed implementation manners

[0026] To facilitate the understanding of the present invention, the following will describe the present invention more comprehensively with reference to the relevant attached drawings. The preferred embodiments of the present invention are shown in the attached drawings.

[0027] Please refer to Figures 1-3 , a fixture for repaired products, including a support table 1 and a first positioning block 3. An iron plate 101 is fixed on the top of the support table 1. There are four first positioning blocks 3, and the four first positioning blocks 3 are respectively placed on the top of the iron plate 101 and near the four corners; multiple support columns 2 are also fixed at a position near the middle of the top of the iron plate 101, and the multiple support columns 2 are located between the four first positioning blocks 3; an induction head 4 is also arranged on the top of the iron plate 101.

[0028] Please refer to Figure 1 , in this embodiment, a first positioning groove 301 is opened on one side of each of the four first positioning blocks 3 close to each other. The first positioning groove 301 is designed as a strip-shaped structure, and the depths of the four first positioning grooves 301 are the same.

[0029] Specifically, through the designed strip-shaped first positioning groove 301, the first positioning block 3 can be used to position and clamp products in the shapes of rectangles and squares, so as to ensure the stability of the products during product repair.

[0030] Please refer to Figure 1, in this embodiment, the four positioning blocks 3 have the same thickness and the same size, and a magnet 302 is fixed to the bottom of each positioning block 3. The magnet 302 is adsorbed and connected to the iron plate 101; the bottom of the magnet 302 and the top of the iron plate 101 are both designed to be smooth structures. When the four positioning blocks 3 are attached to the iron plate 101 through the magnets 302 at their bottoms, a clamping area is formed between the four positioning blocks 3.

[0031] Specifically, since there is a magnet 302 at the bottom of the positioning block 3, the positioning block 3 can be adsorbed on the iron plate 101 of the support table 1. And when the size of the product changes, the position of the positioning block 3 can be changed by moving the positioning block 3 to adapt to products of different sizes. The fact that the bottom of the magnet 302 and the top of the iron plate 101 are both designed to be smooth structures can ensure that the positioning block 3 can be stably and smoothly attached to the iron plate 101.

[0032] Please refer to Figure 1 , in this embodiment, there are five support columns 2, and one of them is fixed at the center position of the iron plate 101, and the other four are located on the four sides of the center position of the iron plate 101. The heights of the support columns 2 are flush with the bottom wall of the positioning groove 301.

[0033] Specifically, through the designed support columns 2, the position near the middle of the product can be supported, thereby avoiding the sag and deformation of the middle position of the product and ensuring that the product does not get damaged or uneven during maintenance.

[0034] Please refer to Figure 2 , in this embodiment, it further includes a controller 5 and a timer 6. The induction head 4 is signal-connected to the controller 5, and the controller 5 is signal-connected to the timer 6.

[0035] Specifically, the induction head 4 can be an infrared sensor, and the timer 6 can be an electronic timing alarm, which can sense the placement of the product. The controller 5 and the timer 6 can be arranged on one side of the support table 1, and the induction head 4, the controller 5 and the timer 6 can be connected by wires.

[0036] Please refer to Figure 1 , in this embodiment, the support table 1 is of a cuboid structure, and the bottom of the support table 1 is designed with anti-slip patterns or pasted with anti-slip pads.

[0037] Specifically, the bottom of the support table 1 is designed with an anti-slip structure, which can ensure the stability during the overall placement and avoid sliding, causing inconvenience.

[0038] Please refer to Figure 3, in this embodiment, there are also four second positioning blocks 7. A second positioning groove 701 is provided at one corner of each of the four second positioning blocks 7. The second positioning groove 701 is designed with an arc-shaped structure; magnets 702 are fixed to the bottoms of the four second positioning blocks 7, and the magnets 702 can be adsorbed on the iron plate 101.

[0039] Specifically, by designing the spare second positioning blocks 7, they can be replaced according to the different shapes of the products, enabling the enterprise to repair square or circular products on the same support table 1, reducing the procurement cost of the fixture, and also improving the applicability of the support table 1. The usage method of the second positioning blocks 7 is the same as that of the first positioning blocks 3.

[0040] Please refer to Figure 1 and Figure 3 , in this embodiment, both the first positioning blocks 3 and the second positioning blocks 7 are made of plastic, and the inner walls of the first positioning groove 301 and the second positioning groove 701 are both smooth structures.

[0041] Specifically, the inner walls of the first positioning groove 301 and the second positioning groove 701 are both smooth structures, which can avoid scratching the edges and corners of the product and ensure the quality of the product.

[0042] During use: First, set the time of the timer 6, such as 30 minutes (i.e., the repair time of 30 minutes), and then place the product to be repaired between the four first positioning blocks 3, so that the four corners of the product are respectively placed in the four first positioning grooves 301, and the middle part of the product is supported by the support column 2. When the product is placed, it will directly cover above the induction head 4. At this time, the induction head 4 senses that there is a product blocking it and sends a signal to the controller 5. The controller 5 starts the timer 6 to start timing. At this time, the staff can start to repair the product. When the 30-minute timing time arrives, the timer 6 makes a sound to remind the staff that the repair time is up. In this way, the repair efficiency can be greatly improved.

[0043] When repairing a circular product, the staff can replace the first positioning blocks 3 with the second positioning blocks 7 and use the arc-shaped second positioning grooves 701 on the second positioning blocks 7 to position and stabilize the product.

[0044] The above embodiments only represent several implementation manners of the present invention. The description is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present invention, several deformations and improvements can still be made, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the utility model patent shall be subject to the appended claims.

Claims

1. A fixture for repaired products, characterized in that, It includes a support platform (1) and a first positioning block (3). A steel plate (101) is fixed to the top of the support platform (1). There are four first positioning blocks (3), and the four first positioning blocks (3) are respectively placed on the top of the steel plate (101) and near the four corners. Multiple support columns (2) are also fixed to the top of the steel plate (101) and near the middle position. The multiple support columns (2) are located between the four first positioning blocks (3). An induction head (4) is also arranged on the top of the steel plate (101).

2. The fixture for repaired products according to claim 1, wherein, On one side of the four first positioning blocks (3) close to each other, a first positioning groove (301) is opened. The first positioning groove (301) is designed as a strip-shaped structure, and the depths of the four first positioning grooves (301) are the same.

3. The fixture for repaired products according to claim 1, wherein, The four first positioning blocks (3) have the same thickness and the same size, and a first magnet (302) is fixed to the bottom of each first positioning block (3). The first magnet (302) is adsorbed and connected to the steel plate (101).

4. The fixture for reworked products according to claim 3, characterized in that, The bottom of the first magnet (302) and the top of the steel plate (101) are both designed as smooth structures. When the four first positioning blocks (3) are attached to the steel plate (101) through the first magnets (302) at their bottoms, a clamping area is formed between the four first positioning blocks (3).

5. The fixture for repaired products according to claim 1, wherein There are five support columns (2). One of them is fixed at the center position of the steel plate (101), and the other four are on the four sides of the center position of the steel plate (101). The height of the support columns (2) is flush with the bottom wall of the first positioning groove (301).

6. The fixture for repaired products according to claim 1, characterized in that, It also includes a controller (5) and a timer (6). The induction head (4) is signal-connected to the controller (5), and the controller (5) is signal-connected to the timer (6).

7. A fixture for repaired products according to claim 1, characterized in that, The support platform (1) is of a cuboid structure, and the bottom of the support platform (1) is designed with anti-slip patterns or pasted with anti-slip pads.

8. A fixture for repaired products according to claim 1, characterized in that, It also includes four second positioning blocks (7). A second positioning groove (701) is opened at one corner of each of the four second positioning blocks (7). The second positioning groove (701) is designed as an arc-shaped structure.

9. The fixture for reworked products according to claim 8, wherein, A second magnet (702) is fixed to the bottom of each of the four second positioning blocks (7). The second magnet (702) can be adsorbed on the steel plate (101).

10. A fixture for repaired products according to claim 1, characterized in that, Both the first positioning block (3) and the second positioning block (7) are made of plastic, and the inner walls of the first positioning groove (301) and the second positioning groove (701) are both smooth structures.

Citation Information

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