Automatic rubber mixing equipment
Through the design of automatic rubber refining equipment, automatic conveying and refining of rubber multiple mixing is realized, which solves the problems of high labor intensity and high cost caused by manual handling, reduces energy consumption, and is suitable for rubber or plastic processing fields.
Patent Information
- Application Number
- CN202421675964.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-15
AI Technical Summary
In existing glue refining equipment, multiple mixing of glue requires manual handling, resulting in high labor intensity and high labor costs. It is easy to shut down the equipment due to the handling speed that cannot keep up with the glue refining speed, which increases energy consumption and costs.
An automatic glue refining equipment is designed, including glue refining devices, rubber swaying devices, lifting devices and conveying devices. Through automatic conveying and multiple glue refining, manual handling is reduced, multiple mixing of glue is achieved, and labor intensity and cost are reduced.
It realizes multiple glue refining processes without manual handling, reduces labor intensity and cost of personnel, avoids no functional consumption caused by equipment shutdown and waiting for materials, has a wide range of application and good anti-stick effect.
Smart Images

Figure CN223085162U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rubber refining equipment, in particular to automatic rubber refining equipment. Background Art
[0002] In the field of rubber or plastic processing technology, there are many categories that need to be melted and blended by internal mixers and rubber mixers. Generally, products such as natural rubber, synthetic rubber, ethylene-vinyl acetate copolymer, etc. that are vulcanized and molded by vulcanizers and injection molded by new processes must be dispersed and mixed by internal mixers and rubber mixers, and then granulated or sheeted before entering injection or flat vulcanizer vulcanization molding. After mixing the raw material formula according to specific technical requirements by internal mixers, the raw materials and compound materials that were originally colloids, particles, and powders are fused and melted into agglomerates. However, the degree of dispersion between the various compound materials and the rubber (plastic) in the raw materials is still very low, and it has only reached a general degree of dispersion. In order to fully disperse the various components in the agglomerate and become flakes or granules that can enter the molding process, according to industry terminology, it must also be thinned through the rubber mixer (open mixer), and then made into films by the sheeting machine or made into rubber pellets by the granulator.
[0003] The existing rubber mixing machine usually includes a lifting device and a rubber mixing device; the lifting device is used to transport the rubber to the rubber mixing device, the rubber mixing device is used to mix the rubber into sheet rubber through two rollers, the sheet rubber is folded into stacked rubber through a rubber swing device, and the stacked rubber is generally transported manually. However, the rubber cannot meet the requirements after being mixed once by the rubber mixing device. When the rubber is mixed into sheet stacked by the rubber mixing device for the first time, it is manually transported to the lifting device, and the rubber is transported to the rubber mixing device again through the lifting device. When the rubber is mixed into sheet stacked rubber by the rubber mixing device again, it is still necessary to manually transport the rubber to the lifting device, and repeat this several times. In this way, relying on manual transportation of rubber, not only the labor intensity of personnel is large, but also the labor cost is high, and there will be a situation where the manual transportation speed cannot keep up with the rubber mixing speed of the rubber mixing device and the machine has to be stopped to wait for materials. After the shutdown of medium and large equipment, it needs to consume a certain amount of reactive power to restart, which invisibly increases the energy consumption and cost of the enterprise. Utility Model Content
[0004] The utility model aims to provide an automatic rubber mixing device, aiming to solve one of the technical problems existing in the prior art.
[0005] To achieve the above-mentioned purpose, the present invention provides an automatic rubber mixing equipment, comprising:
[0006] A rubber mixing device, wherein the rubber mixing device is used to mix the rubber material into a sheet-like rubber material;
[0007] A rubber swing device, which is arranged in the rubber mixing device and is used to fold the sheet rubber into a stacked rubber;
[0008] A lifting device, which is arranged beside the rubber mixing device and is used to convey rubber materials to the rubber mixing device; and
[0009] A conveying device, which is arranged below the rubber placing device and is used to carry and convey stacked rubber materials so as to convey the stacked rubber materials to the lifting device or output them.
[0010] Optionally, the rubber mixing device includes a rubber mixing support; two rollers are rotatably arranged side by side on the rubber mixing support, and a rubber mixing gap is formed between the two rollers; a first driving mechanism is further arranged on the rubber mixing support, and the first driving mechanism is used to drive the two rollers to rotate so that the two rollers mix the rubber materials into sheet-shaped rubber materials.
[0011] Optionally, a rubber scraping mechanism is arranged beside the roller on the rubber mixing support; the rubber scraping mechanism includes a rubber scraper and a first driving unit; one end of the rubber scraper is a rubber scraping end, and a connecting shaft is arranged at the other end of the rubber scraper, and the connecting shaft is rotatably arranged on the rubber mixing support; the first driving unit is arranged on the rubber mixing support and is connected to the connecting shaft or the rubber scraper and is used to drive the rubber scraping end to be close to or away from the peripheral wall of the roller.
[0012] Optionally, the rubber placing device includes a rubber placing support, a second driving mechanism and a third driving mechanism; two rollers are rotatably arranged on the rubber placing support, and a rubber passing gap is formed between the two rollers; the second driving mechanism is used to drive the two rollers to move reciprocally so that the two rollers reciprocally push the sheet-shaped rubber materials to be folded into stacked rubber materials; the third driving mechanism is used to drive the two rollers to rotate so that the two rollers rotate to guide the rubber materials to pass through the rubber passing gap and be conveyed downward.
[0013] Optionally, the second driving mechanism includes a linear guide rail, a rack, two moving seats and two second driving units; the linear guide rail is arranged on the rubber placing support, the rack is arranged on the rubber placing support and is arranged parallel to the linear guide rail; the two moving seats are both slidably connected to the linear guide rail through sliders, and the two rollers are respectively rotatably connected to the two moving seats; the two second driving units are respectively installed on the two moving seats, and a gear is arranged on the rotating shaft of each of the two second driving units, and the two gears are both meshed and connected to the rack.
[0014] Optionally, the third driving mechanism includes two third driving units; the two third driving units are arranged on the second driving mechanism, and the two third driving units are respectively connected to the two rollers and are used to respectively drive the two rollers to rotate.
[0015] Optionally, the lifting device includes a frame, a feeding hopper, and a fourth driving mechanism; on opposite sides of the frame, a first track and a second track are provided along its height direction. The second track includes a vertical track and a turning track that bends and extends upward from the upper end of the vertical track above the rubber mixing device. The upper and lower parts of the feeding hopper are respectively provided with a first mounting rod and a second mounting rod. Both ends of the first mounting rod are provided with a first sliding member, and the two first sliding members are respectively slidably connected to the two first tracks. Both ends of the second mounting rod are provided with a second sliding member, and the two second sliding members are respectively slidably connected to the two second tracks. The fourth driving mechanism is arranged on the frame and is used to drive the feeding hopper to move up and down along the first track and the second track. The turning track is used to guide the feeding hopper to turn and convey the rubber material therein to the rubber mixing device.
[0016] Optionally, the fourth driving mechanism includes two transmission shafts and a fourth driving unit. The two transmission shafts are respectively rotatably arranged at the upper and lower ends of the frame. A transmission wheel is fixedly arranged at both ends of each transmission shaft. Two transmission belts are sleeved on the two transmission wheels at the same end of the two transmission shafts. The feeding hopper is connected to the transmission belt. The fourth driving unit is arranged on the frame and is connected to one end of one of the transmission shafts. The fourth driving unit is used to drive the transmission shaft to rotate, thereby driving the feeding hopper to move up and down along the first track and the second track.
[0017] Optionally, the automatic rubber mixing equipment further includes a discharging device. The discharging device and the lifting device are respectively arranged at both ends of the conveying device. The conveying device is used to convey stacked rubber materials to the lifting device or the discharging device. The discharging device is used to output the stacked rubber materials after rubber mixing.
[0018] Optionally, the conveying device includes a horizontal transplanting mechanism and a conveying mechanism. The horizontal transplanting mechanism includes a base, a support seat, and a fifth driving unit. Two guide rods are symmetrically arranged on the base. The two bases are slidably connected to the guide rods through a plurality of guide blocks. The conveying mechanism is arranged on the support seat and is used to carry and convey stacked rubber materials. The fifth driving unit is arranged on the base and is used to drive the support seat to move along the guide rods, thereby driving the conveying mechanism to move towards the lifting device so that the conveying device conveys the stacked rubber materials to the lifting device, or driving the conveying mechanism to move towards the discharging device so that the conveying device conveys the stacked rubber materials to the discharging device.
[0019] Compared with the prior art, at least one of the above one or more technical solutions in the automatic rubber mixing equipment provided by the embodiments of the present invention has the following technical effects:
[0020] During operation, first place the lump-shaped rubber material in the lifting device. The rubber material is transported to the rubber mixing device by the lifting device. Then, the rubber mixing device mixes the rubber material into sheet-shaped rubber material. Next, the rubber placing device folds the sheet-shaped rubber material into stacked rubber material and stacks it on the conveying device. Finally, the conveying device transports the stacked rubber material to the lifting device or outputs it. When multiple rubber mixing operations are required for the rubber material, the stacked rubber material after the first rubber mixing is transported back to the lifting device by the conveying device. The rubber material is transported to the rubber mixing device again by the lifting device. The rubber mixing device remixes the rubber material into sheet-shaped rubber material again. The rubber placing device folds the sheet-shaped rubber material into stacked rubber material again and stacks it on the conveying device. Repeat the rubber mixing process multiple times in this way until the rubber material is output by the conveying device after multiple rubber mixing operations. Therefore, when the automatic rubber mixing equipment of the present utility model performs multiple rubber mixing operations, there is no need for manual handling of the rubber material, which not only reduces the labor intensity of personnel, but also reduces the labor cost. At the same time, it avoids the non-functional power consumption generated when the equipment stops due to the inability of manual handling speed to keep up with the rubber mixing speed and then restarts after the equipment stops waiting for materials.
[0021] Both roller bodies rotate in the feeding direction of the rubber material to guide (drive) the rubber material to pass through the rubber passing gap and convey it downward. For rubber materials with relatively high viscosity, the rubber material will not stick to the peripheral wall of the roller body, and the anti-sticking effect is good, the applicable range is wide, and it has extremely high practicality.
[0022] The two second driving units respectively drive the two roller bodies to move, so that the two roller bodies can move independently of each other; during cleaning, the second driving unit drives the two roller bodies to move away from each other to both sides, increasing the space between the two roller bodies, which is convenient for personnel to clean the rubber material and is convenient for cleaning and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for use in the embodiments or the description of the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0024] Figure 1 It is a schematic structural diagram of the automatic rubber mixing equipment of the present utility model.
[0025] Figure 2 It is a schematic structural diagram of the rubber mixing device, rubber placing device and conveying device of the present utility model.
[0026] Figure 3 is Figure 2 a cross-sectional view of.
[0027] Figure 4 It is a schematic structural diagram of the rubber placing device of the present utility model.
[0028] Figure 5 This is another perspective view of the rubber spreading device of the present utility model.
[0029] Figure 6 This is a schematic structural view of the lifting device of the present utility model.
[0030] Among them, the reference numerals in the figures are as follows:
[0031] 100, rubber mixing device; 101, rubber mixing bracket; 110, roller; 111, rubber mixing gap; 120, feed hopper; 121, feed inlet; 130, rubber scraping mechanism; 131, scraper; 132, rubber scraping end; 133, connecting shaft; 135, first driving unit; 136, first hinge seat; 137, second hinge seat; 138, first connecting rod;
[0032] 200, rubber spreading device; 210, rubber spreading bracket; 220, second driving mechanism; 221, linear guide rail; 222, rack; 223, moving seat; 224, second driving unit; 225, slider; 226, gear; 230, third driving mechanism; 231, third driving unit; 240, roller body; 241, rubber passing gap; 242, first bearing seat;
[0033] 300, lifting device; 310, frame; 320, loading hopper; 321, first mounting rod; 322, first sliding member; 323, second mounting rod; 324, second sliding member; 325, connecting member; 330, fourth driving mechanism; 331, transmission shaft; 332, transmission wheel; 333, transmission belt; 334, fourth driving unit; 340, first track; 350, second track; 351, vertical track; 352, flipping track;
[0034] 400, conveying device; 410, horizontal transplanting mechanism; 411, base; 412, support seat; 413, fifth driving unit; 414, guide rod; 415, guide block; 420, conveying mechanism;
[0035] 500, discharging device. Detailed implementation manners
[0036] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions from beginning to end. The embodiments described below by referring to the drawings are exemplary and are intended to explain the embodiments of the present utility model, and should not be construed as a limitation of the present utility model.
[0037] In the description of the embodiments of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings. These are only for the convenience of describing the embodiments of the present utility model and for simplification, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.
[0038] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the embodiments of the present utility model, the meaning of "a plurality" is two or more unless otherwise specifically defined.
[0039] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.
[0040] In one embodiment of the present utility model, referring to Figures 1-6 , an automatic rubber mixing device is provided, which includes a rubber mixing device 100, a rubber placing device 200, a lifting device 300, and a conveying device 400.
[0041] Among them, the rubber mixing device 100 is used to mix the rubber material into sheet-shaped rubber material.
[0042] Among them, the rubber placing device 200 is arranged in the rubber mixing device 100 and is used to fold the sheet-shaped rubber material into stacked rubber material.
[0043] Among them, the lifting device 300 is arranged beside the rubber mixing device 100 and is used to convey the rubber material to the rubber mixing device 100.
[0044] Among them, the conveying device 400 is arranged below the rubber placing device 200 and is used to carry and convey the stacked rubber material to convey the stacked rubber material to the lifting device 300 or output it.
[0045] Compared with the prior art, one or more of the above technical solutions in the automatic rubber mixing equipment provided by the embodiments of the present invention have at least one of the following technical effects:
[0046] Referring to Figures 1-3 , during operation, first place the lump-shaped rubber material in the lifting device 300. The lifting device 300 conveys the rubber material to the rubber mixing device 100. Then, the rubber mixing device 100 mixes the rubber material into sheet-shaped rubber material. Next, the rubber placing device 200 folds the sheet-shaped rubber material into stacked rubber material and stacks it on the conveying device 400. Finally, the conveying device 400 conveys the stacked rubber material to the lifting device 300 or outputs it. When multiple rubber mixing operations are required for the rubber material, the stacked rubber material after the first rubber mixing is conveyed back to the lifting device 300 through the conveying device 400. The lifting device 300 conveys this rubber material to the rubber mixing device 100 again. The rubber mixing device 100 remixes this rubber material into sheet-shaped rubber material. The rubber placing device 200 folds the sheet-shaped rubber material into stacked rubber material again and stacks it on the conveying device 400. Repeat the rubber mixing process multiple times in this way until the rubber material is output through the conveying device 400 after multiple rubber mixing operations. Therefore, when the automatic rubber mixing equipment of the present invention performs multiple rubber mixing operations, there is no need for manual handling of the rubber material, which not only reduces the labor intensity of personnel, but also reduces the labor cost. At the same time, it avoids the non-functional power consumption caused by the equipment stopping due to waiting for materials when the manual handling speed cannot keep up with the rubber mixing speed and then restarting the equipment.
[0047] In another embodiment of the present invention, referring to Figure 2 and Figure 3 , the rubber mixing device 100 includes a rubber mixing support 101. Two rollers 110 are rotatably arranged side by side on the rubber mixing support 101. Both ends of each roller 110 are rotatably connected to the rubber mixing support 101 through bearing seats (not shown in the figure). A rubber mixing gap 111 is formed between the two rollers 110. The rubber mixing support 101 is also provided with a first driving mechanism (not shown in the figure). The first driving mechanism is used to drive the two rollers 110 to rotate, so that the two rollers 110 mix the rubber material into sheet-shaped rubber material. Preferably, the rotation directions of the two rollers 110 are opposite, and the rotation directions of the two rollers 110 at the rubber mixing gap 111 are downward. Specifically, when the two rollers 110 rotate, the rubber material located between the two rollers 110 is strongly sheared and extruded by the peripheral walls of the two rollers 110 in the rubber mixing gap 111, causing the temperature of the rubber material to rise and the plasticity to increase. Thus, the rubber material is mixed into sheet-shaped rubber material and output from below the rubber mixing gap 111 to achieve the purpose of rubber mixing.
[0048] In some embodiments, the first driving mechanism includes a first motor and a transmission assembly; the first motor is drivingly connected to the two rollers 110 through the transmission assembly, so as to drive the two rollers 110 to rotate. Among them, the transmission assembly can be a transmission structure of transmission wheels and transmission belts or a transmission structure of a gearbox, etc. The above-mentioned transmission structures are all mature prior arts and will not be elaborated here. Alternatively, the first driving mechanism includes two reduction motors, the output shafts of the two reduction motors are respectively connected to the two rollers 110, and the two reduction motors are used to drive the two rollers 110 to rotate.
[0049] Further, referring to Figure 2 and Figure 3 , the rubber mixing device 100 further includes a feed hopper 120; a feed inlet 121 is provided at the lower end of the feed hopper 120, the feed hopper 120 is arranged on the rubber mixing bracket 101 and the feed inlet 121 is located above the rubber mixing gap 111, and the lifting device 300 conveys the rubber material into the feed hopper 120, and the feed hopper 120 guides the rubber material therein to be input into the rubber mixing gap 111 from the feed inlet 121 for accurate feeding.
[0050] Further, referring to Figure 3 , the rubber mixing bracket 101 is provided with a rubber scraping mechanism 130 on the side of the roller 110 away from the rubber mixing gap 111. The rubber scraping mechanism 130 includes a scraper 131 and a first driving unit 135. One end of the scraper 131 is a rubber scraping end 132, and a connecting shaft 133 is provided at the other end of the scraper 131. Both ends of the connecting shaft 133 are rotatably arranged on the rubber mixing bracket 101 through bearings. The first driving unit 135 is arranged on the rubber mixing bracket 101 and is connected to the connecting shaft 133 or the scraper 131, and is used to drive the rubber scraping end 132 to be close to or away from the peripheral wall of the roller 110. Specifically, when the first driving unit 135 drives the rubber scraping end 132 to be close to the peripheral wall, the rubber material adhered to the peripheral wall of the roller 110 will be scraped off when passing through the rubber scraping end 132, preventing the rubber material from adhering to the peripheral wall of the roller 110. When cleaning is required, the first driving unit 135 drives the rubber scraping end 132 to be away from the peripheral wall of the roller 110.
[0051] In a specific embodiment, referring to Figure 3 , the first driving unit 135 is a first cylinder, the cylinder body of the first cylinder is hinged to the rubber mixing bracket 101 through a first hinge seat 136, the telescopic rod of the first cylinder is hinged to one end of a first connecting rod 138 through a second hinge seat 137, and the other end of the first connecting rod 138 is fixedly connected to the connecting shaft 133 or the scraper 131. The telescopic movement of the telescopic rod of the first cylinder drives the rubber scraping end 132 to be close to or away from the peripheral wall of the roller 110, and the structure is simple. Alternatively, in other embodiments, the first driving unit 135 is a motor, the rotating shaft of the motor is fixedly connected to one end of the connecting shaft 133, and the connecting shaft 133 is driven to rotate by the motor, so as to drive the rubber scraping end 132 to be close to or away from the peripheral wall of the roller 110, and the structure is simple.
[0052] In another embodiment of the present utility model, referring to Figures 3-5 , the rubber dispensing device 200 includes a rubber dispensing bracket 210, a second driving mechanism 220, and a third driving mechanism 230. The rubber dispensing bracket 210 is fixedly installed on the rubber mixing bracket 101. Two rollers 240 are rotatably provided on the rubber dispensing bracket 210. The two rollers 240 are located below the rubber mixing gap 111. Preferably, the two rollers 240 and the two rollers 110 are both horizontally arranged, and the axes of the two rollers 240 are perpendicular to the axes of the two rollers 110. A rubber passing gap 241 is formed between the two rollers 240. The second driving mechanism 220 is arranged on the rubber dispensing bracket 210 for driving the two rollers 240 to reciprocate, so that the two rollers 240 reciprocally push the sheet-shaped rubber material to be folded into stacked rubber material. The third driving mechanism 230 is used for driving the two rollers 240 to rotate, so that the two rollers 240 rotate to guide the rubber material to pass through the rubber passing gap 241 and be conveyed downward. Preferably, the rotation directions of the two rollers 240 are opposite, and the rotation directions of the two rollers 240 at the rubber passing gap 241 are downward.
[0053] Specifically, during the process that the sheet-shaped rubber material continuously falls from below the rubber mixing gap 111, the second driving mechanism 220 drives the two rollers 240 to reciprocate, and the third driving mechanism 230 drives the two rollers 240 to rotate. The left roller 240 moves to the right and pushes the rubber material on the left side of the sheet-shaped rubber material to move to the right. At the same time, the left roller 240 rotates to guide (drive) the left rubber material to pass through the rubber passing gap 241 and be conveyed downward, so that the rubber material will not adhere to the peripheral wall of the roller 240. When the left roller 240 moves to the right and starts to move to the left, the right roller 240 moves to the left and pushes the rubber material on the right side of the sheet-shaped rubber material to move to the left. At the same time, the right roller 240 rotates to guide (drive) the right rubber material to pass through the rubber passing gap 241 and be conveyed downward, so that the rubber material will not adhere to the peripheral wall of the roller 240. This cycle is carried out to fold the sheet-shaped rubber material into stacked rubber material and stack it on the conveying device 400. Moreover, the two rollers 240 rotate to guide the rubber material to pass through the rubber passing gap 241 and be conveyed downward, that is, both of the two rollers 240 rotate in the rubber material feeding direction to guide (drive) the rubber material to pass through the rubber passing gap 241 and be conveyed downward. For rubber materials with relatively high viscosity, the rubber material will not adhere to the peripheral wall of the roller 240 either. The anti-adhesion effect is good, the applicable range is wide, and it has extremely high practicability.
[0054] Further, referring to Figure 4 and Figure 5 , an anti-adhesion coating is provided on the peripheral wall (surface) of the roller 240. The anti-adhesion coating can be materials such as Teflon, silicone rubber, ethylene, or silicone oil, which are not limited herein.
[0055] Further, referring to Figure 4 and Figure 5, the second driving mechanism 220 includes a linear guide 221, a rack 222, two moving seats 223 and two second driving units 224. The linear guide 221 is provided on the rubber dispensing bracket 210, and the rack 222 is provided on the rubber dispensing bracket 210 and arranged parallel to the linear guide 221. The two moving seats 223 are both slidably connected to the linear guide 221 through sliders 225, and the two rollers 240 are respectively rotatably provided on the two moving seats 223. The two second driving units 224 are respectively installed on the two moving seats 223, and a gear 226 is provided on the rotating shafts of the two second driving units 224, and the two gears 226 are both meshed with the rack 222. Specifically, the second driving unit 224 drives the gear 226 to rotate, and the gear 226 moves along the rack 222, thereby driving the moving seat 223 to move along the linear guide 221, and then driving the roller 240 to move. By respectively driving the two rollers 240 to move through the two second driving units 224, the two rollers 240 can move independently of each other; during cleaning, the second driving unit 224 drives the two rollers 240 to move away from each other to both sides, increasing the space between the two rollers 240, facilitating personnel to clean the rubber material, and facilitating cleaning and maintenance.
[0056] Preferably, the rack 222 is a helical rack 222, and the gear 226 is a helical gear 226. Through the cooperation mode of the helical gear 226 and the helical rack 222, the meshing process of the helix is longer than that of the straight tooth, that is, the contact ratio is larger, so that the load on the teeth is reduced, thereby prolonging the service life of the rack and the gear, and making the transmission stable, the operation stable, and the noise small.
[0057] In other embodiments, the second driving mechanism 220 may be a linear module, and the two rollers 240 are respectively rotatably provided on the two moving blocks of the linear module. The two moving blocks are driven by the linear module to move, thereby driving the two rollers 240 to move, and the structure is simple. Or, the second driving mechanism 220 includes two linear modules; the two rollers 240 are respectively rotatably provided on the two moving blocks of the two linear modules, and the two rollers 240 are respectively driven to move by the two linear modules.
[0058] Among them, the two second driving units 224 can both be second reduction motors, and the center of the gear 226 is fixed to the rotating shaft of the second reduction motor.
[0059] Further, referring to Figure 4 and Figure 5 , the third driving mechanism 230 includes two third driving units 231. The two third driving units 231 are respectively provided on the two moving seats 223 of the second driving mechanism 220, and the two third driving units 231 are respectively connected to the two rollers 240 and used to respectively drive the two rollers 240 to rotate. Among them, the two third driving units 231 can both be third reduction motors, and the output shaft of the third reduction motor is fixedly connected to one end of the roller 240, thereby driving the roller 240 to rotate, and the structure is simple.
[0060] Further, referring to Figure 5 , one end of the roller body 240 is rotatably arranged on the moving seat 223 through at least one first bearing seat 242, so that the roller body 240 is stably installed on the moving seat 223, and the structure is reliable.
[0061] Further, two linear guide rails 221 are symmetrically arranged on the rubber spreading bracket 210, and the moving seat 223 is slidably connected to the two linear guide rails 221 through a plurality of sliders 225, so that the moving seat 223 stably moves along the linear guide rails 221, and the structure is reliable.
[0062] In another embodiment of the present utility model, referring to Figure 1 and Figure 6 , the lifting device 300 includes a frame 310, a feeding hopper 320 and a fourth driving mechanism 330. The frame 310 is in a gate shape, and first tracks 340 and second tracks 350 are arranged on opposite sides of the frame 310 along its height direction. The second track 350 includes a vertical track 351 and a turning track 352 that bends and extends upward from the upper end of the vertical track 351 above the rubber mixing device 100. The upper and lower parts of the feeding hopper 320 are respectively provided with a first mounting rod 321 and a second mounting rod 323. Both ends of the first mounting rod 321 are provided with a first sliding member 322, and the two first sliding members 322 are respectively slidably connected to the two first tracks 340. Both ends of the second mounting rod 323 are provided with a second sliding member 324, and the two second sliding members 324 are respectively slidably connected to the two second tracks 350. The fourth driving mechanism 330 is arranged on the frame 310 for driving the feeding hopper 320 to move up and down along the first track 340 and the second track 350, and the turning track 352 is used to guide the feeding hopper 320 to turn and convey the rubber material therein to the rubber mixing device 100. Specifically, when the fourth driving mechanism 330 drives the feeding hopper 320 to move up along the first track 340 and the second track 350, the first sliding member 322 moves along the first track 340 to the upper end of the first track 340, and the second sliding member 324 moves along the vertical track 351 to the turning track 352. The turning track 352 cooperates with the second sliding member 324 to pull the feeding hopper 320 to turn towards the rubber mixing device 100, so that the rubber material in the feeding hopper 320 is poured into the feeding hopper 120 of the rubber mixing device 100, thereby conveying the rubber material in the feeding hopper 320 to the rubber mixing device 100. After the feeding is completed, the fourth driving mechanism 330 drives the feeding hopper 320 to move down along the first track 340 and the second track 350, the first sliding member 322 moves along the first track 340 to the lower end of the first track 340, and the second sliding member 324 moves to the lower end of the vertical track 351, so that the feeding hopper 320 returns to the initial position, realizing the lifting movement of the feeding hopper 320. When the feeding hopper 320 is in the initial position, the feeding hopper 320 can receive the stacked rubber materials conveyed from the conveying device 400 or the external lump rubber materials.
[0063] Among them, with reference to Figure 6 , the first track 340 and the second track 350 can be sliding grooves, and the first sliding member 322 and the second sliding member 324 can be rollers. The rollers are rollingly connected to the sliding grooves, with small friction, smooth movement, and not easy to wear.
[0064] Furthermore, with reference to Figure 6 , the fourth driving mechanism 330 includes two transmission shafts 331 and a fourth driving unit 334. The two transmission shafts 331 are respectively rotatably arranged at the upper end and the lower end of the frame 310, and both ends of the transmission shaft 331 are rotatably connected to the frame 310 through bearings. A transmission wheel 332 is fixedly provided at both ends of the transmission shaft 331, and two transmission wheels 332 at the same end of the two transmission shafts 331 are sleeved with a transmission belt 333. The second mounting rod 323 of the hopper 320 is connected to the transmission belt 333 through a connector 325. Specifically, one end of the connector 325 is rotatably connected to the second mounting rod 323 through a bearing, and the other end of the connector 325 is fixedly connected to the transmission belt 333. The fourth driving unit 334 is arranged on the frame 310 and connected to one end of one of the transmission shafts 331. The fourth driving unit 334 is used to drive the transmission shaft 331 to rotate, so as to drive the hopper 320 to move up and down along the first track 340 and the second track 350. Specifically, the fourth driving unit 334 drives one of the transmission shafts 331 to rotate, and the transmission shaft 331 drives the transmission belt 333 and the other transmission shaft 331 to rotate through the transmission wheel 332 thereon, so that the transmission belt 333 drives the hopper 320 to move up and down along the first track 340 and the second track 350. Among them, the transmission wheel 332 can be a sprocket, and the transmission belt 333 can be a chain, and the chain is adapted to the sprocket.
[0065] Among them, the fourth driving unit 334 can be a fourth reduction motor, and the rotating shaft of the fourth reduction motor is fixedly connected to one end of one of the transmission shafts 331, and the transmission shaft 331 is driven to rotate by the fourth reduction motor.
[0066] In another embodiment of the present utility model, with reference to Figure 1 , the automatic rubber mixing equipment further includes a discharging device 500. The discharging device 500 and the lifting device 300 are respectively arranged at both ends of the conveying device 400. The conveying device 400 is used to convey the stacked rubber materials to the hopper 320 of the lifting device 300 or the discharging device 500, and the discharging device 500 is used to output the stacked rubber materials after rubber mixing. Among them, the discharging device 500 is mainly used to carry and convey the stacked rubber materials after rubber mixing. For example, the discharging device 500 can be in the form of a production workshop assembly line such as a belt or a plate chain. In the working state, the discharging device 500 drives the stacked rubber materials after rubber mixing to move forward continuously, so as to convey the stacked rubber materials after rubber mixing to the next process.
[0067] In another embodiment of the present utility model, referring to Figure 1 and Figure 3 , the conveying device 400 includes a horizontal transplanting mechanism 410 and a conveying mechanism 420. The horizontal transplanting mechanism 410 includes a base 411, a support seat 412, and a fifth driving unit 413. Two guide rods 414 are symmetrically arranged on the base 411, and the two bases 411 are slidably connected to the guide rods 414 through a plurality of guide blocks 415. The conveying mechanism 420 is arranged on the support seat 412 for carrying and conveying stacked rubber materials. The fifth driving unit 413 is arranged on the base 411 for driving the support seat 412 to move along the guide rods 414, so as to drive the conveying mechanism 420 to move towards the feeding hopper 320 of the lifting device 300, so that the conveying device 400 conveys the stacked rubber materials into the feeding hopper 320 of the lifting device 300, or drives the conveying mechanism 420 to move towards the discharging device 500, so that the conveying device 400 conveys the stacked rubber materials to the discharging device 500. Specifically, when it is necessary to convey the stacked rubber materials on the conveying mechanism 420 back to the feeding hopper 320 of the lifting device 300, the fifth driving unit 413 drives the conveying mechanism 420 to move towards the feeding hopper 320 of the lifting device 300, so that one end of the conveying mechanism 420 moves above the feeding hopper 320, and then the conveying mechanism 420 drives the stacked rubber materials to be accurately input into the feeding hopper 320. Then, the fifth driving unit 413 drives the conveying mechanism 420 to return to make way for the feeding hopper 320, avoiding affecting the movement of the feeding hopper 320. The structure is reliable. When it is necessary to convey the rubber materials after multiple rubber mixing operations on the conveying mechanism 420 to the discharging device 500, the fifth driving unit 413 drives the conveying mechanism 420 to move towards the discharging device 500, so that the other end of the conveying mechanism 420 approaches the discharging device 500. Then, the conveying mechanism 420 drives the stacked rubber materials to move onto the discharging device 500, and the discharging device 500 conveys the stacked rubber materials after rubber mixing to the next process, realizing automatic rubber mixing.
[0068] Among them, referring to Figure 1 and Figure 3 , the conveying mechanism 420 can be a production workshop assembly line in the form of a belt or a plate chain. In the working state, the conveying mechanism 420 drives the stacked rubber materials to continuously move towards the lifting device 300 or the discharging device 500, so as to convey the stacked rubber materials into the feeding hopper 320 of the lifting device 300 or onto the discharging device 500.
[0069] Among them, referring to Figure 3 , the fifth driving unit 413 can be a telescopic cylinder, a rodless cylinder, or a linear module, etc. The telescopic cylinder, the rodless cylinder, or the linear module drives the support seat 412 to move along the guide rods 414, so as to drive the conveying mechanism 420 to move.
[0070] Among them, referring to Figure 1, the automatic rubber mixing equipment includes an electric control device (not shown in the figure), and the rubber mixing device 100, the rubber placing device 200, the lifting device 300, the conveying device 400 and the discharging device 500 are all electrically connected to the electric control device. In this embodiment, the electric control device can be set by using a PLC or an integrated chip according to actual production needs. Since the electric control device is a technology that has been formed and matured in the prior art, how the electric control device controls the operation of the automatic rubber mixing equipment should be well-known and mastered by those skilled in the art. Therefore, the control principle of the present utility model will not be described in detail herein.
[0071] The rest of this embodiment is the same as that of Embodiment 1. For the features not explained in this embodiment, the explanations of Embodiment 1 are adopted and will not be repeated here.
[0072] The above content is a further detailed description of the present utility model in combination with specific preferred embodiments. It cannot be determined that the specific implementation of the present utility model is only limited to these descriptions. For those of ordinary skill in the technical field to which the present utility model belongs, without departing from the concept of the present utility model, its architecture form can be flexibly changed and a series of products can be derived. Just making several simple deductions or replacements should be regarded as belonging to the patent protection scope determined by the claims submitted by the present utility model.
Claims
1. An automatic rubber mixing equipment, characterized in that, Including: A rubber mixing device for mixing rubber materials into sheet-shaped rubber materials; A rubber placing device disposed in the rubber mixing device for folding the sheet-shaped rubber materials into stacked rubber materials; A lifting device disposed beside the rubber mixing device for conveying the rubber materials to the rubber mixing device; And A conveying device disposed below the rubber placing device for carrying and conveying the stacked rubber materials to convey the stacked rubber materials to the lifting device or output them.
2. The automatic rubber mixing equipment according to claim 1, characterized in that: The rubber mixing device includes a rubber mixing support; two rollers are rotatably arranged side by side on the rubber mixing support, and a rubber mixing gap is formed between the two rollers; a first driving mechanism is further provided on the rubber mixing support, and the first driving mechanism is used to drive the two rollers to rotate so that the two rollers mix the rubber materials into sheet-shaped rubber materials.
3. The automatic rubber mixing equipment according to claim 2, characterized in that: A rubber scraping mechanism is provided beside the roller on the rubber mixing support; the rubber scraping mechanism includes a scraper and a first driving unit; one end of the scraper is a rubber scraping end, a connecting shaft is provided at the other end of the scraper, and the connecting shaft is rotatably arranged on the rubber mixing support; the first driving unit is arranged on the rubber mixing support and connected to the connecting shaft or the scraper for driving the rubber scraping end to be close to or away from the peripheral wall of the roller.
4. The automatic rubber mixing equipment according to claim 1, wherein: The rubber placing device includes a rubber placing support, a second driving mechanism and a third driving mechanism; two rollers are rotatably arranged on the rubber placing support, and a rubber passing gap is formed between the two rollers; the second driving mechanism is used to drive the two rollers to reciprocate, so that the two rollers reciprocally push the sheet-shaped rubber materials to be folded into stacked rubber materials; the third driving mechanism is used to drive the two rollers to rotate, so that the two rollers rotate to guide the rubber materials to pass through the rubber passing gap and be conveyed downward.
5. The automatic rubber mixing equipment according to claim 4, characterized in that: The second driving mechanism includes a linear guide rail, a rack, two moving seats and two second driving units; the linear guide rail is arranged on the rubber placing support, the rack is arranged on the rubber placing support and is arranged parallel to the linear guide rail; the two moving seats are both slidably connected to the linear guide rail through sliders, and the two rollers are respectively rotatably connected to the two moving seats; the two second driving units are respectively installed on the two moving seats, and a gear is provided on the rotating shaft of each of the two second driving units, and the two gears are both meshed and connected to the rack.
6. The automatic rubber mixing equipment according to claim 4, characterized in that: The third driving mechanism includes two third driving units; the two third driving units are arranged on the second driving mechanism, and the two third driving units are respectively connected to the two rollers and are used to respectively drive the two rollers to rotate.
7. The automatic rubber mixing equipment according to any one of claims 1-6, characterized in that: The lifting device includes a frame, a feeding hopper, and a fourth driving mechanism; on opposite sides of the frame, a first track and a second track are provided along its height direction. The second track includes a vertical track and a turning track that bends and extends upward from the upper end of the vertical track above the rubber mixing device. The upper and lower parts of the feeding hopper are respectively provided with a first mounting rod and a second mounting rod. Both ends of the first mounting rod are provided with a first sliding member, and the two first sliding members are respectively slidably connected to the two first tracks. Both ends of the second mounting rod are provided with a second sliding member, and the two second sliding members are respectively slidably connected to the two second tracks. The fourth driving mechanism is arranged on the frame and is used to drive the feeding hopper to move up and down along the first track and the second track. The turning track is used to guide the feeding hopper to turn and convey the rubber material therein to the rubber mixing device.
8. The automatic rubber mixing equipment according to claim 7, wherein: The fourth driving mechanism includes two transmission shafts and a fourth driving unit; the two transmission shafts are respectively rotatably arranged at the upper and lower ends of the frame. A transmission wheel is fixedly provided at both ends of each transmission shaft. Two transmission belts are sleeved on the two transmission wheels at the same end of the two transmission shafts. The feeding hopper is connected to the transmission belt. The fourth driving unit is arranged on the frame and is connected to one end of one of the transmission shafts. The fourth driving unit is used to drive the transmission shaft to rotate, thereby driving the feeding hopper to move up and down along the first track and the second track.
9. The automatic rubber mixing equipment according to any one of claims 1-6, characterized in that: The automatic rubber mixing equipment further includes a discharging device; the discharging device and the lifting device are respectively arranged at both ends of the conveying device. The conveying device is used to convey stacked rubber materials to the lifting device or the discharging device, and the discharging device is used to output the stacked rubber materials after rubber mixing is completed.
10. The automatic rubber mixing equipment according to any one of claims 1-6, characterized in that: The conveying device includes a horizontal transplanting mechanism and a conveying mechanism; the horizontal transplanting mechanism includes a base, a support seat, and a fifth driving unit; two guide rods are symmetrically arranged on the base. The two bases are slidably connected to the guide rods through a plurality of guide blocks. The conveying mechanism is arranged on the support seat and is used to carry and convey stacked rubber materials. The fifth driving unit is arranged on the base and is used to drive the support seat to move along the guide rods, thereby driving the conveying mechanism to move towards the lifting device so that the conveying device conveys the stacked rubber materials to the lifting device, or driving the conveying mechanism to move towards the discharging device so that the conveying device conveys the stacked rubber materials to the discharging device.