Pressing machine for pre-fixing top cover plate of roller washing machine
Through ultrasonic welding technology combined with glue coating technology and designing a pre-fixed press for the top cover plate of the drum washing machine, the problems of water seepage, yellowing of glue and high cost of consumables in the manufacturing of the top cover plate are solved, and efficient and stable top cover plate pressing is achieved.
Patent Information
- Application Number
- CN202422520287.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The existing washing machine roof panel manufacturing process has problems such as water seepage, yellowing of glue, insufficient bonding strength and high cost of manufacturing complex consumables. The manual assembly and combination efficiency are low and the accuracy is affected by operating proficiency.
Ultrasonic welding technology is used in combination with glue coating technology, and a pre-fixed press for the top cover plate of the drum washing machine is designed, including the base plate, the pressing assembly, the opening assembly and the limiting assembly. The buffer spring and the clamping plate are used to achieve stable pressing and accurate positioning of the top cover plate.
Improves the processing efficiency and accuracy of the top cover plate, ensures the stability and flatness of the pressing, and reduces manufacturing complexity and cost.
Smart Images

Figure CN223089718U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of manufacturing the top cover plate of a washing machine, in particular to a pressing machine for pre-fixing the top cover plate of a drum washing machine. Background Art
[0002] In the prior art, the top cover plates of washing machines and dishwashers generally consist of three parts: an outer frame, a waterproof plate, and an inner frame.
[0003] The traditional manufacturing processes for top cover plates generally include the following three types: (1) nailing; (2) gluing; (3) a combination of nailing and gluing. The traditional methods have the following disadvantages: (1) The nailing process has the defect of water seepage. Since water seepage can cause deformation or failure of the waterproof plate, the main machine manufacturers have gradually phased out this process; (2) The gluing process has defects such as yellowing of the glue and insufficient bonding strength for some products; (3) The combination of nailing and gluing has defects such as complex manufacturing processes and high consumable costs.
[0004] Adopting the currently mature ultrasonic welding technology and combining it with the gluing process can manufacture satisfactory washing machine top cover plate products. The ultrasonic welding process generally includes the following steps: gluing, assembling, and ultrasonic welding. In the prior art, manual assembly is generally used, and the assembly efficiency is low, and the accuracy during assembly is also affected by the operation proficiency of the operator.
[0005] In order to solve the above problems, after retrieval, the prior art (application number: CN201720800255.5) is a pressing machine for pre-fixing the top cover plate of a washing machine. It is proposed in the text that "it includes a workbench surface, and its characteristics are: a positioning mold is arranged on the workbench surface, and the positioning mold includes a first mold frame, a second mold frame, a third mold frame, and a fourth mold frame; clamping cylinder mounting seats are installed outside the first mold frame, the second mold frame, the third mold frame, and the fourth mold frame, clamping cylinders are installed on the clamping cylinder mounting seats, the cylinder bodies of the clamping cylinders are rotatably installed on the clamping cylinder mounting seats, a support rod is connected to the extending rod of the clamping cylinder, the lower end of the support rod is rotatably connected to the support frame on the clamping cylinder mounting seat, the end of the extending rod of the clamping cylinder is rotatably connected to one end of a connecting rod, the other end of the connecting rod is rotatably connected to the support frame, and a clamping plate is supported at the upper end of the support rod. The utility model is used to combine the glued washing machine top cover plate components together for pre-fixing, with high assembly accuracy and capable of improving the processing efficiency."
[0006] During the actual production process, it is necessary to first limit the position of the washing machine top cover plate and then press it down for fixation. However, if there is no proper buffer during pressing, it will cause excessive force suddenly, resulting in fracture and reducing the processing efficiency. Summary of the Utility Model
[0007] The utility model solves the technical problems in the above-mentioned background technology and provides a press for pre-fixing the top cover plate of a drum washing machine.
[0008] The technical solution provided by the utility model to solve the above technical problems is as follows:
[0009] A press for pre-fixing the top cover plate of a drum washing machine, comprising:
[0010] A bottom plate for placing the top cover plate of the washing machine and performing pressing.
[0011] A pressing assembly, including a pressing plate arranged above the bottom plate for performing pressing, and a pressing buffer assembly arranged on the pressing plate.
[0012] An opening assembly for opening the pressing plate to facilitate placing the top cover plate of the washing machine.
[0013] A limiting assembly, including clamping plates for clamping the top cover plate on both sides.
[0014] Preferably, the pressing buffer assembly includes:
[0015] A sliding rod that penetrates and slides on the pressing plate.
[0016] Rings fixed to both ends of the sliding rod.
[0017] Buffer springs sleeved on the sliding rod for buffering during pressing.
[0018] Circular grooves arranged at the bottom of the pressing plate for providing positions for the rings to move.
[0019] Preferably, there are four groups of the sliding rods and they are evenly distributed. One end of the buffer spring is fixed above the pressing plate, and the other end of the buffer spring is fixed below the ring. The ring slides in the circular groove.
[0020] Preferably, the opening assembly includes:
[0021] A cross bar fixedly penetrated on the pressing plate for driving the pressing plate to press down.
[0022] A first fixing plate fixed on one side above the bottom plate.
[0023] A mounting member that slides on the first fixing plate.
[0024] A first return spring fixed below the mounting member.
[0025] Preferably, the opening assembly further includes:
[0026] A second fixing plate fixed on the side of the bottom plate away from the first fixing plate.
[0027] A carrier for placing one end of a cross bar;
[0028] A second return spring, fixedly connected to the lower part of the carrier;
[0029] A limit post, arranged on the card slot to keep the cross bar stable;
[0030] A card slot, arranged on one side of the bottom of the bottom plate for clamping on the limit post.
[0031] Preferably, one end of the cross bar is rotatably connected to the mounting member. One end of the first return spring is fixedly connected to the first fixing plate, and one end of the second return spring is fixedly connected to the second fixing plate. The first fixing plate and the second fixing plate are symmetrically arranged.
[0032] Preferably, the limiting assembly further includes:
[0033] A threaded lead screw, rotatably connected inside the bottom plate for driving a clamping plate to clamp;
[0034] A driving motor, fixedly connected to one side of the bottom plate, and the threaded lead screw is fixedly connected to the output end of the driving motor for driving the threaded lead screw.
[0035] Preferably, there are two groups of opposite thread structures on the threaded lead screw. There is a groove for installing the threaded lead screw on the bottom plate, and the clamping plate slides in the groove for installing the threaded lead screw on the bottom plate.
[0036] With the above structure, the present utility model has the following advantages:
[0037] 1. After the washing machine top cover plate and the connection with the applied glue are placed on the top cover plate, rotate the cross bar so that the pressing plate presses the top cover plate and the connecting member tightly. At this time, the lower ring will fit first, then fix the top cover plate. Finally, when the card slot sleeve and the limit post are engaged, the pressing plate is in a parallel state, which can drive the pressing plate to press and fix, and the ring will completely enter the circular groove without affecting the pressing effect and flatness.
[0038] 2. After the washing machine top cover plate and the connection with the applied glue are placed on the top cover plate, by starting the driving motor to drive the threaded lead screw to rotate, two clamping plates can be driven to limit both sides of the top cover plate and the connecting member, and they are in a centered position, ensuring the stability during pressing.
[0039] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the above-described illustrative aspects, embodiments and features, further aspects, embodiments and features of the present utility model will be readily apparent by reference to the drawings and the following detailed description. Description of the Drawings
[0040] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0041] Figure 1 is a schematic structural diagram of a press for pre-fixing the top cover plate of a drum washing machine according to the present utility model Figure 1 ;
[0042] Figure 2 is a schematic structural diagram of a press for pre-fixing the top cover plate of a drum washing machine according to the present utility model Figure 2 ;
[0043] Figure 3 is an exploded view of a partial structure of a press for pre-fixing the top cover plate of a drum washing machine according to the present utility model;
[0044] Figure 4 is Figure 2 an enlarged view of part A in
[0045] As shown in the figure: 1, bottom plate; 201, pressing plate; 202, sliding rod; 203, circular ring; 204, buffer spring; 205, circular groove; 301, cross bar; 302, first fixing plate; 303, mounting part; 304, first return spring; 401, bearing part; 402, second return spring; 403, limiting column; 404, clamping groove; 405, second fixing plate; 501, clamping plate; 502, threaded lead screw; 503, driving motor. Detailed implementation manners
[0046] The following will describe in detail the embodiments of the present application. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application and should not be construed as a limitation to the present application.
[0047] In the description of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0048] The following further elaborates on the present utility model in conjunction with the full text:
[0049] Embodiment 1:
[0050] Combined with the attached Figures 1 to 4 , this embodiment provides a press for pre-fixing the top cover plate of a drum washing machine, including a bottom plate 1 for placing the top cover plate of the washing machine and performing pressing.
[0051] In order to clamp the top cover plate from both sides to ensure stability during pressing, a limiting component is provided. The limiting component includes a clamping plate 501 for clamping the top cover plate from both sides, and also includes a threaded lead screw 502 rotatably connected inside the bottom plate 1 for driving the clamping plate 501 to clamp; a driving motor 503 fixedly connected to one side of the bottom plate 1 and the threaded lead screw 502 fixedly connected to the output end of the driving motor 503 for driving the threaded lead screw 502.
[0052] As a preferred implementation method, two groups of opposite thread structures are provided on the threaded lead screw 502, a groove for installing the threaded lead screw 502 is provided on the bottom plate 1, and the clamping plate 501 slides in the groove on the bottom plate 1 for installing the threaded lead screw 502.
[0053] It should be noted that the shape of the clamping plate 501 is T-shaped. When the driving motor 503 is started to drive the threaded lead screw 502 to rotate, the clamping plate 501 is limited by the groove on the bottom plate 1 and cannot rotate. Therefore, the two clamping plates 501 will move in the same direction to clamp the top cover plate from both sides and center it. The bottom plate 1 can be fixed to the workbench surface by welding or using bolts.
[0054] Embodiment 2:
[0055] On the basis of Embodiment 1, in order to facilitate the placement of the top cover plate and the connecting piece, an opening component is arranged on the bottom plate 1. The opening component includes: a cross bar 301 fixedly connected through the pressing plate 201 for driving the pressing plate 201 to press down; a first fixing plate 302 fixedly connected above one side of the bottom plate 1; a mounting member 303 sliding on the first fixing plate 302; a first return spring 304 fixedly connected below the mounting member 303.
[0056] As a preferred implementation method, the opening component further includes: a second fixing plate 405 fixedly connected to the side of the bottom plate 1 away from the first fixing plate 302; a bearing member 401 for placing one end of the cross bar 301; a second return spring 402 fixedly connected below the bearing member 401; a limiting post 403 arranged on the card slot 404 for keeping the cross bar 301 stable; a card slot 404 arranged on the bottom side of the bottom plate 1 for clamping the limiting post 403.
[0057] As a preferred embodiment, one end of the cross bar 301 is rotatably connected to the mounting member 303, one end of the first return spring 304 is fixedly connected to the first fixing plate 302, and one end of the second return spring 402 is fixedly connected to the second fixing plate 405. The first fixing plate 302 and the second fixing plate 405 are symmetrically arranged.
[0058] It should be noted that the distance between the first fixing plate 302 and the second fixing plate 405 is greater than the length of the top cover plate. Telescopic rods for limiting are arranged in the middle of the first return spring 304 and the second return spring 402, so that the first return spring 304 and the second return spring 402 will not bend when being pressed down. The lengths and tensions of the first return spring 304 and the second return spring 402 are the same. When the limiting post 403 is located in the card slot 404, the cross bar 301 is in a horizontal state.
[0059] Embodiment 3:
[0060] On the basis of Embodiment 1 and Embodiment 2, in order to buffer during pressing and limit from above, a pressing component is arranged. The pressing component includes a pressing plate 201 arranged above the bottom plate 1 for pressing, and a pressing buffer component is arranged on the pressing plate 201.
[0061] As a preferred embodiment, the pressing buffer component includes: a sliding rod 202, which penetrates and slides on the pressing plate 201; a circular ring 203, fixedly connected to both ends of the sliding rod 202; a buffer spring 204, sleeved on the sliding rod 202 for buffering during pressing; a circular groove 205, arranged at the bottom of the pressing plate 201 for providing a position for the circular ring 203 to move.
[0062] As a preferred embodiment, four groups of sliding rods 202 are provided and evenly distributed. One end of the buffer spring 204 is fixedly connected above the pressing plate 201, and the other end of the buffer spring 204 is fixedly connected below the circular ring 203. The circular ring 203 slides in the circular groove 205.
[0063] It should be noted that the depth of the circular groove 205 is the same as the thickness of the circular ring 203. The buffer spring 204 is located above the pressing plate 201. When pressing down, the upward movement of the sliding rod 202 will drive the buffer spring 204 to stretch. The lengths of the cross bars 301 on both sides of the pressing plate 201 are the same, so as to ensure that the first return spring 304 and the second return spring 402 receive the same force when pressing down from the center point of the pressing plate 201.
[0064] The operation steps are as follows: The operator places the top cover plate of the washing machine and the connection part smeared with glue on the bottom plate 1, starts the driving motor 503 to drive the threaded lead screw 502 to rotate, drives the two groups of clamping plates 501 to move towards the middle at the same time, clamps and limits the top cover plate and the connecting part in the middle. Then, hold one side of the cross bar 301 close to the clamping groove 404 and drive the pressing plate 201 to rotate until the clamping groove 404 fits onto the limiting post 403. At this time, the circular ring 203 fits onto the top of the connecting part and presses it from above. Then, push the pressing plate 201 downward. At this time, the first return spring 304 and the second return spring 402 on both sides will be compressed, and the circular ring 203 will be pushed into the circular groove 205, thereby pressing and combining the top cover plate and the connecting part.
[0065] The above describes the present utility model and its implementation manners. Such description is not restrictive. What is shown throughout the text is only one of the implementation manners of the present utility model, and the actual structure is not limited thereto. All in all, if those of ordinary skill in the art are inspired by it and, without departing from the purpose of the creation of the present utility model, design structurally similar ways and embodiments to this technical solution without creative efforts, they shall fall within the protection scope of the present utility model.
Claims
1. A press for pre-fixing the top cover plate of a drum washing machine, characterized in that: Comprising: A bottom plate (1) for placing and pressing the top cover plate of the washing machine; A pressing assembly, including a pressing plate (201) arranged above the bottom plate (1) for pressing, and a pressing buffer assembly arranged on the pressing plate (201); An opening assembly for opening the pressing plate (201) to facilitate placing the top cover plate of the washing machine; A limiting assembly, including clamping plates (501) for clamping the top cover plate on both sides.
2. The pressing machine for pre-fixing the top cover plate of a drum washing machine according to claim 1, characterized in that: The pressing buffer assembly includes: A sliding rod (202) slidably penetrating through the pressing plate (201); Rings (203) fixedly connected to both ends of the sliding rod (202); Buffer springs (204) sleeved on the sliding rod (202) for buffering during pressing; Circular grooves (205) arranged at the bottom of the pressing plate (201) for providing positions for the rings (203) to move.
3. A pressing machine for pre-fixing the top cover plate of a drum washing machine according to claim 2, characterized in that: Four groups of the sliding rods (202) are provided and evenly distributed. One end of the buffer spring (204) is fixedly connected above the pressing plate (201), and the other end of the buffer spring (204) is fixedly connected below the ring (203). The ring (203) slides in the circular groove (205).
4. A pressing machine for pre-fixing the top cover plate of a drum washing machine according to claim 3, characterized in that: The opening assembly includes: A cross bar (301) fixedly penetrating through the pressing plate (201) for driving the pressing plate (201) to press down; A first fixing plate (302) fixedly connected to one side above the bottom plate (1); A mounting member (303) slidably arranged on the first fixing plate (302); A first return spring (304) fixedly connected below the mounting member (303).
5. A press for pre-fixing the top cover plate of a drum washing machine according to claim 4, characterized in that: The opening assembly further includes: A second fixing plate (405) fixedly connected to the side of the bottom plate (1) away from the first fixing plate (302); A bearing member (401) for placing one end of the cross bar (301); A second return spring (402) fixedly connected below the bearing member (401); A limiting post (403) arranged on a card slot (404) for keeping the cross bar (301) stable; A card slot (404) arranged on one side of the bottom of the bottom plate (1) for clamping the limiting post (403).
6. A press for pre-fixing and pressing the top cover plate of a drum washing machine according to claim 5, characterized in that: One end of the cross bar (301) is rotatably connected to the mounting member (303). One end of the first return spring (304) is fixedly connected to the first fixing plate (302), and one end of the second return spring (402) is fixedly connected to the second fixing plate (405). The first fixing plate (302) and the second fixing plate (405) are symmetrically arranged.
7. A pressing machine for pre-fixing the top cover plate of a drum washing machine according to claim 6, characterized in that: The limiting assembly further includes: A threaded lead screw (502) rotatably connected inside the bottom plate (1) for driving the clamping plates (501) to clamp; A driving motor (503) fixedly connected to one side of the bottom plate (1), and the threaded lead screw (502) is fixedly connected to the output end of the driving motor (503) for driving the threaded lead screw (502).
8. A pressing machine for pre-fixing the top cover plate of a drum washing machine according to claim 7, characterized in that: Two groups of opposite thread structures are provided on the threaded lead screw (502). A groove for mounting the threaded lead screw (502) is provided on the bottom plate (1), and the clamping plates (501) slide in the groove on the bottom plate (1) for mounting the threaded lead screw (502).
Citation Information
Patent Citations
A pressfitting machine for washing machine lamina tecti is fixed in advance
CN207485797U