Display aging test equipment
By designing display aging testing equipment for frames, turntables and material frames, and using a transmission motor to drive the turntables to achieve continuous loading and unloading, the problem that existing equipment can only be tested in a single batch, and the production efficiency and product consistency are improved.
Patent Information
- Application Number
- CN202422243852.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-13
AI Technical Summary
Existing monitor aging equipment can only undergo single batch testing, resulting in low production efficiency and error-proneness, and the inability to achieve continuous loading and unloading operations, affecting the efficient operation of the production line.
A display aging testing equipment including a frame, a turntable and a material frame is designed. The rotary wheel is driven to rotate by a transmission motor, which drives the material frame to automatically rotate between the loading level and the loading level to achieve continuous loading and unloading. The material frame remains horizontal during the rotation process, and manual operation can be used to load and unload without stopping.
Continuous automated aging testing of monitor products is realized, production efficiency is improved, production interruption time is reduced, and each product has undergone the same aging process, which improves product consistency and reliability.
Smart Images

Figure CN223092063U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of display production, and in particular relates to a display aging test device. Background Art
[0002] The main purpose of aging during the production process of display products is to ensure the reliability and stability of the products. It simulates the long-term operating conditions in the actual use environment to detect possible failures or performance degradation of the products. Aging tests can reveal potential defects in products. Through this process, defective products can be screened out from qualified products to ensure the quality of products leaving the factory. Under long-term operation conditions, the durability of the display can be tested to ensure that its performance during use will not show unacceptable decline. Through the results of aging, the service life of the product can be predicted and evaluated, providing data support for the after-sales service of the product. By implementing aging tests, product designers and manufacturers can be prompted to discover deficiencies in product design or production processes, and then make improvements to enhance the overall reliability of the product.
[0003] At present, the aging equipment for display products is to put the display products into the aging test equipment at one time. After the aging is completed, all the display products are removed at one time, and then a new batch of display products are put in to repeat the above aging process. As a result, the aging equipment for display products can only perform a single batch aging test. This process is time-consuming and prone to errors, reducing the overall production efficiency. The inability to achieve continuous loading and unloading operations means that the production line needs to be temporarily stopped during the aging test, which is not conducive to the production environment that pursues high efficiency and high capacity. Utility Model Content
[0004] In order to make up for the shortcomings of the prior art and solve the problem that the current aging equipment for display products can only perform a single batch aging test, the utility model provides a display aging test equipment.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: a display aging test device, comprising a frame, a turntable and a material frame, the opening on the front side of the frame is directly opposite to the artificial line, and the two sides of the opening of the frame facing the artificial line are provided with symmetrically arranged loading and unloading positions, and the interior of the frame is provided with a partition;
[0006] The turntable is located in the aging area inside the frame and is rotatably arranged on the partition, and the turntable is driven to rotate by a transmission motor on the bottom wall of the frame;
[0007] The material frame is arranged on the turntable so as to automatically rotate around the circumferential direction of the turntable, and the material frame is automatically adjusted to a horizontal state following the rotation of the turntable.
[0008] Preferably, the partition layer is located on the bracket inside the frame, and a transmission shaft fixedly connected to the turntable is rotatably connected to the bearing seats A provided at both ends of the top of the partition layer.
[0009] Preferably, a sprocket A is fixedly provided at the output end of the transmission motor, one end of the transmission shaft is fixed to the sprocket B through a key and a keyway, and the sprocket A drives the transmission shaft to rotate through meshing transmission with the sprocket B via a chain.
[0010] Preferably, the transmission motor is fixed on the support plate at the bottom wall of the frame. This can ensure the stability of the motor and easy maintenance. This layout helps to reduce the vibration of the machine and improve the stability and reliability of the entire system.
[0011] Preferably, two bearing seats B are fixedly provided at the front and back of the top of the material frame, and a support shaft is rotatably connected between the two bearing seats B, and the fixed support at the end of the support shaft is fixed on the turntable.
[0012] The design of the bearing seats B and the support shaft at the top of the material frame enables the material frame to maintain a horizontal state on the turntable.
[0013] Preferably, through holes for the chain to penetrate are provided on the partition layer. This allows the chain to penetrate freely.
[0014] Preferably, a number of weight reduction holes are arranged at equal intervals in a ring on the turntable. This can reduce the weight of the turntable itself.
[0015] Compared with the prior art, the technical effects and advantages of the present utility model are:
[0016] For this display aging test equipment, the transmission motor drives the turntable to rotate, driving the material frame on the turntable to rotate along with the rotation of the turntable, so that each material frame can pass through the loading position and the unloading position. The material frame automatically adjusts to a horizontal state following the rotation of the turntable, and workers can load and unload the display products at the loading position and the unloading position, achieving continuous production without stopping the machine;
[0017] Through continuous loading and unloading operations, the time of production interruption can be reduced, production efficiency can be improved, thereby increasing production capacity. Continuous automated aging tests can ensure that each display product undergoes the same aging process, improving the consistency and reliability of the products. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic structural diagram of the present utility model;
[0019] Figure 2 is a schematic internal structural diagram of the present utility model;
[0020] Figure 3 is a schematic structural diagram of the turntable and the transmission motor of the present utility model;
[0021] Figure 4 This is a schematic structural diagram of the material frame of the present utility model.
[0022] In the figure: 1. Frame; 2. Compartment; 3. Turntable; 4. Aging area; 5. Driving motor; 6. Material frame; 7. Bracket; 8. Bearing seat A; 9. Transmission shaft; 10. Sprocket A; 11. Support plate; 12. Bearing seat B; 13. Support shaft; 14. Fixed support; 15. Loading position; 16. Unloading position; 17. Through hole; 18. Weight reduction hole. Specific embodiments
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present utility model.
[0024] The following is a further detailed description in conjunction with the attached Figures 1-4 This application discloses a display aging test device, including a frame 1, a turntable 3 and a material frame 6. The frame 1 is 3000 mm long, 1550 mm wide and 3300 mm high. The opening on the front side of the frame 1 faces the manual line. Symmetrically arranged loading positions 15 and unloading positions 16 are provided on both sides of the opening of the frame 1 facing the manual line. A compartment 2 is provided inside the frame 1; the turntable 3 is located in the aging area 4 inside the frame 1 and is rotatably arranged on the compartment 2, and the turntable 3 is driven to rotate by a driving motor 5 on the bottom wall of the frame 1; the material frame 6 is arranged on the turntable 3 to rotate automatically along the circumferential direction of the turntable 3, and the material frame 6 automatically adjusts to a horizontal state following the rotation of the turntable 3.
[0025] The driving motor 5 drives the turntable 3 to rotate, driving the material frame 6 on the turntable 3 to rotate following the rotation of the turntable 3, so that each material frame 6 can pass through the loading position 15 and the unloading position 16. The material frame 6 automatically adjusts to a horizontal state following the rotation of the turntable 3. Workers can load and unload display products at the loading position 15 and the unloading position 16, and perform loading and unloading without stopping the machine, realizing continuous production;
[0026] Through continuous loading and unloading operations, the time of production interruption can be reduced, production efficiency can be improved, and thus production capacity can be increased. Continuous automated aging tests can ensure that each display product undergoes the same aging process, improving product consistency and reliability.
[0027] The compartment 2 is located on the bracket 7 inside the frame 1. A transmission shaft 9 fixedly connected to the turntable 3 is rotatably connected to bearing seats A 8 provided at both ends of the top of the compartment 2.
[0028] A sprocket A10 is fixedly provided at the output end of the drive motor 5. One end of the transmission shaft 9 is fixed to the sprocket B through a key and a keyway, and the sprocket A10 drives the transmission shaft 9 to rotate through meshing transmission with the sprocket B via a chain.
[0029] Through the cooperation of the sprocket and the transmission shaft 9, the stable rotation of the turntable 3 can be achieved. The sprocket A10 drives the sprocket B through meshing transmission with the chain. This power transmission method is reliable, easy to maintain, and has a low failure rate, which can ensure the continuous and uniform rotation of the turntable 3, thereby ensuring the uniformity and stability of aging.
[0030] The drive motor 5 is fixed on the support plate 11 at the bottom wall of the frame 1. This can ensure the stability of the motor and easy maintenance. This layout helps to reduce the vibration of the machine and improve the stability and reliability of the entire system.
[0031] Two bearing seats B12 are fixedly provided at the front and rear of the top of the material frame 6. A support shaft 13 is rotatably connected between the two bearing seats B12, and the fixed support 14 at the end of the support shaft 13 is fixed on the turntable 3.
[0032] The design of the bearing seats B12 and the support shaft 13 at the top of the material frame 6 enables the material frame 6 to maintain a horizontal state on the turntable 3, which helps to stably place the display products during the aging process and reduce the risk of damage caused by imbalance.
[0033] Through holes 17 for the chain to pass through are formed in the partition layer 2. The through holes 17 formed in the partition layer 2 allow the chain to pass through freely. Such a design can reduce the resistance of the partition layer 2 to the chain, ensure the smooth movement of the chain, and reduce wear and failure rate.
[0034] A number of weight reduction holes 18 are arranged at equal intervals in a ring on the turntable 3. The weight reduction holes 18 formed on the turntable 3 can reduce the weight of the turntable 3 itself, thereby reducing the load on the transmission system, improving the efficiency and durability of the system. At the same time, the weight reduction holes 18 arranged at equal intervals can also ensure the uniform distribution of materials on the turntable 3 and avoid the offset or vibration of the turntable 3 caused by uneven weight distribution.
[0035] When the display aging test equipment is in use, the aging time is 2 hours. The operator manually places the display product into the frame 6 in the loading area, plugs in the power supply for the product manually, and the equipment drives the frame 6 to rotate slowly all the time. The product rotates to the unloading position 16 (2 hours), and the operator takes out the product. The empty frame automatically returns to the loading position 15, and the loading and aging are repeated. The frame 6 can rotate freely and automatically adjusts to the horizontal state following the turntable 3. The aging area 4 can accommodate 12 frames 6, and there are 10 frames 6 for aging. Each frame 6 has 6 products, with a total of 60 products. The aging time is 2 hours, and theoretically 30 products per hour. After manual loading and plugging in the power, aging can be carried out, so the manual loading and unloading time is not considered. Continuous production can be achieved, improving production efficiency and product quality, reducing costs, and enhancing the market competitiveness of the enterprise.
[0036] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A display aging test device, characterized in that, Including: A frame (1), the opening on the front side of the frame (1) faces the artificial line, and a feeding position (15) and a discharging position (16) which are symmetrically arranged are provided on both sides of the opening of the frame (1) facing the artificial line, and a partition layer (2) is arranged inside the frame (1); A turntable (3), the turntable (3) is located in the aging area (4) inside the frame (1) and is rotatably arranged on the partition layer (2), and the turntable (3) is driven to rotate by a transmission motor (5) on the bottom wall of the frame (1); A material box (6), the material box (6) is automatically rotated around the circumferential direction of the turntable (3) and is arranged on the turntable (3), and the material box (6) automatically adjusts to a horizontal state following the rotation of the turntable (3).
2. The aging test device for a display according to claim 1, wherein: The partition layer (2) is located on a bracket (7) inside the frame (1), and a transmission shaft (9) fixedly connected to the turntable (3) is rotatably connected to bearing seats A (8) arranged at both ends of the top of the partition layer (2).
3. The aging test device for a display according to claim 1, wherein: A sprocket A (10) is fixedly arranged at the output end of the transmission motor (5), one end of the transmission shaft (9) is fixed to a sprocket B through a key and a keyway, and the sprocket A (10) drives the transmission shaft (9) to rotate through meshing transmission with the sprocket B by a chain.
4. The aging test device for a display according to claim 1, wherein: The transmission motor (5) is fixed on a support plate (11) on the bottom wall of the frame (1).
5. The aging test device for a display according to claim 1, characterized in that: Two bearing seats B (12) are fixedly arranged at the front and back of the top of the material box (6), a support shaft (13) is rotatably connected between the two bearing seats B (12), and a fixed support (14) at the end of the support shaft (13) is fixed on the turntable (3).
6. The aging test device for a display according to claim 3, characterized in that: Through holes (17) for the chain to penetrate are formed in the partition layer (2).
7. The aging test device for a display according to claim 1, wherein: A number of weight reduction holes (18) are arranged in an annular and equidistant manner on the turntable (3).