Cleaning agent production and impurity removal device
A two-stage filtration system with mechanically driven oscillating filter cylinders addresses inefficiencies in gravity-based systems, enhancing filtration efficiency and product purity in clear wash production.
Patent Information
- Application Number
- CN202422356254.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-26
AI Technical Summary
When existing cleaning agent production devices filter particles with small particle size or density close to liquid, the filtration efficiency is low, making it difficult to meet the needs of large-scale efficient production.
The first and second impurity removal barrels are designed in series. The filter barrel is connected to the rotary rod through a cam to achieve automatic up and down vibration. Combined with the power motor transmission, it ensures that the filter barrel is synchronously vibrated and realizes multi-stage filtration and self-cleaning.
It improves the thoroughness of filtration and product purity, improves production efficiency and product quality, and is suitable for high-efficiency and high-quality cleaning agent production.
Smart Images

Figure CN223096284U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning agent production, in particular to an impurity removal device for cleaning agent production. Background Technique
[0002] Cleaning agents refer to a class of chemicals used to remove contaminants such as dirt, grease, dust, etc. on the surface of objects. They are widely used in multiple fields such as household cleaning, industrial cleaning, automotive maintenance, textile processing, etc. The impurity removal device in cleaning agent production is mainly to ensure the purity and quality of the final product by removing impurities that may be generated during the production process, such as insoluble particles, precipitates, or over-reacted raw materials, etc.
[0003] When some impurity removal devices are filtering, they only rely on their own gravity to descend through the filter holes on the filter plate. Gravity filtration relies on the natural sedimentation of suspended particles in the medium. This process is relatively slow, especially when dealing with particles with smaller particle sizes or densities close to the liquid, the filtration efficiency is even lower, which is not suitable for large-scale or high-efficiency production requirements. Content of the Utility Model
[0004] The purpose of the utility model is to provide an impurity removal device for cleaning agent production, which has the advantage of efficient filtration, and solves the problem that when some impurity removal devices are filtering, they only rely on their own gravity to descend through the filter holes on the filter plate. Gravity filtration relies on the natural sedimentation of suspended particles in the medium. This process is relatively slow, especially when dealing with particles with smaller particle sizes or densities close to the liquid, the filtration efficiency is even lower, which is not suitable for large-scale or high-efficiency production requirements.
[0005] To achieve the above purpose, the utility model provides the following technical solution: an impurity removal device for cleaning agent production, including a support mechanism and a first impurity removal barrel arranged above it. There is a second impurity removal barrel connected between the support mechanism and the second impurity removal barrel. The support mechanism includes a support base:
[0006] The first impurity removal barrel includes a first barrel body arranged above the support base. A first filter cylinder is slidably connected inside the first barrel body. A first cam is slidably connected to the bottom of the first filter cylinder. A first rotating rod is fixedly connected to the inner wall of the first cam. One end of the first rotating rod extends to the outside of the first barrel body and is rotatably connected to it;
[0007] The second impurity removal barrel includes a second barrel body. The second barrel body is arranged below the first barrel body. A second filter cylinder is slidably connected inside the second barrel body. A second cam is slidably connected to the bottom of the second filter cylinder. A second rotating rod is fixedly connected to the inner wall of the second cam. One end of the second rotating rod extends to the outside of the second barrel body and is rotatably connected to it.
[0008] As a preferred cleaning agent production and impurity removal device of the utility model, a liquid injection pipe is fixedly connected to the center of the top of the first barrel body, a first liquid outlet pipe is fixedly connected to the bottom of the first barrel body, the top of the second barrel body is fixedly connected to the bottom of the first liquid outlet pipe, and the bottom of the second barrel body is fixedly connected to the second liquid outlet pipe.
[0009] As a preferred cleaning agent production and impurity removal device of the utility model, a plurality of first support frames are fixedly connected to the bottom of the outer wall of the first barrel body, a plurality of second support frames are fixedly connected to the bottom of the outer wall of the second barrel body, the bottom of the first support frame is fixedly connected to the top of the second support frame, and the bottom of the second support frame is fixedly arranged on the top of the support seat.
[0010] As a preferred cleaning agent production and impurity removal device of the utility model, a first guide hopper is fixedly connected to the upper part of the first barrel body, and a second guide hopper is fixedly connected to the upper part of the second barrel body.
[0011] As a preferred cleaning agent production and impurity removal device of the utility model, first slide grooves are equidistantly provided on the inner wall of the first barrel body, the first slide grooves are slidably connected to the first filter cartridge, and a first spring is fixedly connected between the first slide groove and the first filter cartridge.
[0012] As a preferred cleaning agent production and impurity removal device of the utility model, second slide grooves are equidistantly provided inside the second barrel body, the second slide grooves are slidably connected to the second filter cartridge, and a second spring is fixedly connected between the second slide groove and the second filter cartridge.
[0013] As a preferred cleaning agent production and impurity removal device of the utility model, the first rotating rod surface fixed sleeve is provided with a first pulley, one end of the second rotating rod is fixedly connected to a power motor, the power motor is fixedly arranged on one side of the positioning frame, the positioning frame is fixedly arranged on the top of the support seat, the second rotating rod surface fixed sleeve is provided with a second pulley, and the second pulley is connected to the first pulley by a belt.
[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0015] 1. The utility model arranges the first impurity removal barrel and the second impurity removal barrel in series. This means that after the raw material or cleaning agent solution is initially filtered by the first impurity removal barrel, it can be further purified by the second impurity removal barrel, improving the thoroughness of impurity removal and the purity of the final product. The first filter cylinder and the second filter cylinder that are respectively slidably connected inside the first impurity removal barrel and the second impurity removal barrel are an innovation of the device. This design allows the first filter cylinder and the second filter cylinder to move up and down as needed during operation, which helps to better control the filtration pressure and thus improve the filtration efficiency. The bottoms of the first filter cylinder and the second filter cylinder are respectively connected to the first rotating rod and the second rotating rod through the first cam and the second cam. This mechanical structure can realize the automatic up-and-down vibration of the first filter cylinder and the second filter cylinder, maintaining a continuous filtration efficiency. Through fine mechanical design, the device realizes automatic multi-stage filtration and the self-cleaning function of the first filter cylinder and the second filter cylinder, which is suitable for the cleaning agent production environment that requires high efficiency and high-quality impurity removal, and can effectively improve production efficiency and product quality.
[0016] 2. The utility model drives the second pulley on the second rotating rod to rotate through the power motor, and is connected to the first pulley on the first rotating rod through a belt, forming a closed transmission link. This design ensures that the power of the first rotating rod can be transmitted to the first filter cylinder and the second filter cylinder, enabling them to perform reciprocating vibrations synchronously and stably, improving the operation efficiency and consistency. Brief Description of the Drawings
[0017] Figure 1 is a three-dimensional view of the utility model;
[0018] Figure 2 is a sectional view of the utility model;
[0019] Figure 3 is a structural schematic diagram of the support mechanism of the utility model;
[0020] Figure 4 is a structural schematic diagram of the first impurity removal barrel of the utility model;
[0021] Figure 5 is a structural schematic diagram of the second impurity removal barrel of the utility model.
[0022] In the figure: 1. Support mechanism; 101. Support base; 102. Positioning frame; 2. First impurity removal barrel; 201. First barrel body; 202. Liquid injection pipe; 203. First liquid outlet pipe; 204. First support frame; 205. First chute; 206. First filter cartridge; 207. First spring; 208. First guide funnel; 209. First cam; 210. First rotating rod; 211. First pulley; 3. Second impurity removal barrel; 301. Second barrel body; 302. Second liquid outlet pipe; 303. Second support frame; 304. Second chute; 305. Second filter cartridge; 306. Second spring; 307. Second guide funnel; 308. Second cam; 309. Second rotating rod; 310. Power motor; 311. Second pulley; 312. Belt. Detailed implementation mode
[0023] Please refer to Figures 1 - 5 , an impurity removal device for cleaning agent production, including a support mechanism 1 and a first impurity removal barrel 2 arranged above it. A second impurity removal barrel 3 is connected between the support mechanism 1 and the second impurity removal barrel 3. The support mechanism 1 includes a support base 101:
[0024] Furthermore, the first impurity removal barrel 2 includes a first barrel body 201 arranged above the support base 101. A first filter cartridge 206 is slidably connected inside the first barrel body 201. A first cam 209 is slidably connected to the bottom of the first filter cartridge 206. The inner wall of the first cam 209 is fixedly connected to a first rotating rod 210. One end of the first rotating rod 210 extends outside the first barrel body 201 and is rotatably connected to it;
[0025] Furthermore, the second impurity removal barrel 3 includes a second barrel body 301. The second barrel body 301 is arranged below the first barrel body 201. A second filter cartridge 305 is slidably connected inside the second barrel body 301. A second cam 308 is slidably connected to the bottom of the second filter cartridge 305. The inner wall of the second cam 308 is fixedly connected to a second rotating rod 309. One end of the second rotating rod 309 extends outside the second barrel body 301 and is rotatably connected to it.
[0026] This device uses a series arrangement of a first impurity removal barrel 2 and a second impurity removal barrel 3, which means that after the raw material or cleaning agent solution is initially filtered through the first impurity removal barrel 2, it can be further purified through the second impurity removal barrel 3, improving the thoroughness of impurity removal and the purity of the final product. The first filter cartridge 206 and the second filter cartridge 305 that are respectively slidably connected inside the first impurity removal barrel 2 and the second impurity removal barrel 3 are an innovation of the device. This design allows the first filter cartridge 206 and the second filter cartridge 305 to move up and down as needed during operation, which helps to better control the filtration pressure and thus improve the filtration efficiency. The bottoms of the first filter cartridge 206 and the second filter cartridge 305 are respectively connected to the first rotating rod 210 and the second rotating rod 309 through the first cam 209 and the second cam 308. This mechanical structure can achieve the automatic up and down vibration of the first filter cartridge 206 and the second filter cartridge 305, maintaining a continuous filtration efficiency. Through fine mechanical design, this device realizes automated multi-stage filtration and the self-cleaning function of the first filter cartridge 206 and the second filter cartridge 305, is suitable for the cleaning agent production environment that requires high efficiency and high-quality impurity removal, and can effectively improve production efficiency and product quality.
[0027] Furthermore, a liquid injection pipe 202 is fixedly connected to the center of the top of the first barrel body 201, a first liquid outlet pipe 203 is fixedly connected to the bottom of the first barrel body 201, the top of the second barrel body 301 is fixedly connected to the bottom of the first liquid outlet pipe 203, and a second liquid outlet pipe 302 is fixedly connected to the bottom of the second barrel body 301.
[0028] The function of the liquid injection pipe 202 is to inject the cleaning agent raw material or solution to be processed into the first impurity removal barrel 2. Such a design facilitates the direct addition of raw materials from above and can also, to a certain extent, avoid excessive bubbles or disturbances during the addition process. The first liquid outlet pipe 203 is connected to the bottom of the first barrel body 201 and is used to collect the liquid after the first-stage filtration. This part of the liquid has initially removed larger particle impurities and is then directly introduced into the second barrel body 301 for further filtration in the next stage. Such a design ensures a continuous operation process and improves production efficiency. The second liquid outlet pipe 302 is located at the bottom of the second barrel body 301 and is responsible for collecting the more pure cleaning agent after two-stage filtration.
[0029] Furthermore, a plurality of first support frames 204 are fixedly connected to the bottom of the outer wall of the first barrel body 201, a plurality of second support frames 303 are fixedly connected to the bottom of the outer wall of the second barrel body 301, the bottom of the first support frames 204 is fixedly connected to the top of the second support frames 303, and the bottom of the second support frames 303 is fixedly arranged on the top of the support base 101.
[0030] Multiple first support frames 204 are installed at the bottom of the outer wall of the first barrel body 201, and multiple second support frames 303 are installed at the bottom of the outer wall of the second barrel body 301. The first support frames 204 and the second support frames 303 not only bear the weight of their respective barrel bodies, but also ensure a stable connection between the barrel bodies. Through such a design, the stability and durability of the entire device can be maintained even when vibrations occur during full load or operation.
[0031] Furthermore, a first flow guide scoop 208 is fixedly connected to the upper part of the first barrel body 201 , and a second flow guide scoop 307 is fixedly connected to the upper part of the second barrel body 301 .
[0032] The first guide hopper 208 and the second guide hopper 307 can help control the speed of the liquid flowing through the first filter cartridge 206 and the second filter cartridge 305, avoiding incomplete filtration due to too fast flow rate, or affecting production efficiency due to too slow flow rate. The appropriate flow rate helps to allow suspended particles to be retained on the filter screen for sufficient time, thereby improving the impurity removal efficiency.
[0033] Furthermore, first slide grooves 205 are equidistantly provided on the inner wall of the first barrel body 201 , the first slide grooves 205 are slidably connected to the first filter cartridge 206 , and a first spring 207 is fixedly connected between the first slide groove 205 and the first filter cartridge 206 .
[0034] The sliding connection design between the first slide groove 205 and the first filter cartridge 206 ensures uniform contact between the first filter cartridge 206 and the barrel wall during the entire filtering process, and more balanced pressure distribution, which helps to improve the filtering quality and extend the service life of the first filter cartridge 206.
[0035] Furthermore, second slide grooves 304 are equidistantly provided inside the second barrel body 301 , the second slide grooves 304 are slidably connected to the second filter cartridge 305 , and a second spring 306 is fixedly connected between the second slide groove 304 and the second filter cartridge 305 .
[0036] The second slide groove 304 configured inside the second barrel body 301, the sliding connection between the second filter cartridge 305, and the second spring 306 fixedly connected therebetween, continue and supplement the design concept of the first barrel body 201, and further enhance the performance of the entire impurity removal device.
[0037] Furthermore, a first pulley 211 is fixedly sleeved on the surface of the first rotating rod 210, a power motor 310 is fixedly connected to one end of the second rotating rod 309, the power motor 310 is fixedly set on one side of the positioning frame 102, the positioning frame 102 is fixedly set on the top of the support seat 101, and a second pulley 311 is fixedly sleeved on the surface of the second rotating rod 309, and a belt 312 is connected to the second pulley 311 and the first pulley 211 for transmission.
[0038] The driving motor 310 drives the second pulley 311 on the second rotating rod 309 to rotate, and is connected to the first pulley 211 on the first rotating rod 210 through the belt 312, forming a closed transmission link. This design ensures that the power of the first rotating rod 210 can be transmitted to the first filter cartridge 206 and the second filter cartridge 305, enabling them to perform reciprocating vibrations synchronously and stably, improving the efficiency and consistency of the operation.
[0039] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An impurity removal device for cleaning agent production, comprising a support mechanism (1) and a first impurity removal barrel (2) arranged above it. A second impurity removal barrel (3) is connected between the support mechanism (1) and the first impurity removal barrel (2). The support mechanism (1) includes a support base (101), and it is characterized in that: The first impurity removal barrel (2) includes a first barrel body (201) arranged above the support base (101). A first filter cylinder (206) is slidably connected inside the first barrel body (201). A first cam (209) is slidably connected to the bottom of the first filter cylinder (206). A first rotating rod (210) is fixedly connected to the inner wall of the first cam (209). One end of the first rotating rod (210) extends outside the first barrel body (201) and is rotatably connected to it. The second impurity removal barrel (3) includes a second barrel body (301). The second barrel body (301) is arranged below the first barrel body (201). A second filter cylinder (305) is slidably connected inside the second barrel body (301). A second cam (308) is slidably connected to the bottom of the second filter cylinder (305). A second rotating rod (309) is fixedly connected to the inner wall of the second cam (308). One end of the second rotating rod (309) extends outside the second barrel body (301) and is rotatably connected to it.
2. The impurity removal device for the production of a cleaning agent according to claim 1, characterized in that: A liquid injection pipe (202) is fixedly connected to the center of the top of the first barrel body (201). A first liquid outlet pipe (203) is fixedly connected to the bottom of the first barrel body (201). The top of the second barrel body (301) is fixedly connected to the bottom of the first liquid outlet pipe (203). A second liquid outlet pipe (302) is fixedly connected to the bottom of the second barrel body (301).
3. The impurity removal device for the production of a cleaning agent according to claim 2, characterized in that: A plurality of first support frames (204) are fixedly connected to the bottom of the outer wall of the first barrel body (201). A plurality of second support frames (303) are fixedly connected to the bottom of the outer wall of the second barrel body (301). The bottom of the first support frame (204) is fixedly connected to the top of the second support frame (303). The bottom of the second support frame (303) is fixedly arranged on the top of the support base (101).
4. The impurity removal device for cleaning agent production according to claim 3, wherein: A first diversion hopper (208) is fixedly connected above the inside of the first barrel body (201). A second diversion hopper (307) is fixedly connected above the inside of the second barrel body (301).
5. The impurity removal device for the production of a cleaning agent according to claim 1, characterized in that: A plurality of first sliding grooves (205) are equidistantly formed on the inner wall of the first barrel body (201). The first sliding grooves (205) are slidably connected to the first filter cylinder (206). A first spring (207) is fixedly connected between the first sliding grooves (205) and the first filter cylinder (206).
6. The impurity removal device for the production of a cleaning agent according to claim 1, characterized in that: A plurality of second sliding grooves (304) are equidistantly formed inside the second barrel body (301). The second sliding grooves (304) are slidably connected to the second filter cylinder (305). A second spring (306) is fixedly connected between the second sliding grooves (304) and the second filter cylinder (305).
7. The impurity removal device for the production of a cleaning agent according to claim 1, characterized in that: A first belt pulley (211) is fixedly sleeved on the surface of the first rotating rod (210). One end of the second rotating rod (309) is fixedly connected to a power motor (310). The power motor (310) is fixedly arranged on one side of the positioning frame (102). The positioning frame (102) is fixedly arranged on the top of the support base (101). A second belt pulley (311) is fixedly sleeved on the surface of the second rotating rod (309). A belt (312) is drivingly connected between the second belt pulley (311) and the first belt pulley (211).