Integrated dust removal device for calcium silicate board processing
The silicon calcium board integrated dust collection system addresses the issue of residual water in existing systems by using a gear-driven scraper to clean the inner walls, ensuring thorough removal of dust and water.
Patent Information
- Application Number
- CN202422357204.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-26
AI Technical Summary
After spraying and reducing dust, the existing calcium silicate plate processing and dust removal device will easily remain on the inner wall of the device, affecting the cleaning effect.
A cleaning component including an electric push rod, a scraper and a linkage mechanism is designed. The electric push rod drives the fixed plate to move, and the linkage mechanism drives the spline shaft and gear to rotate, and the scraper slides on the inner wall of the tank to clean up the adhered dust and achieve convenient inner wall cleaning.
Effectively clean up sewage and dust remaining on the inner wall of the tank body, enhance the cleaning effect, ensure that all sewage is discharged, and avoid sewage residues.
Smart Images

Figure CN223096441U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of calcium silicate board processing, in particular to an integrated dust removal device for calcium silicate board processing. Background Technique
[0002] As a new type of green environmental protection building material, calcium silicate board not only has the functions of traditional gypsum board, but also has superior fire resistance, moisture resistance and extremely long service life. It is widely used in the ceiling and partition walls of industrial and commercial engineering buildings, home decoration, the lining board of furniture, the lining board of billboards, the shed board of warehouses, network floors and the wall boards of indoor projects such as tunnels. In the process of calcium silicate board production, since the main materials of calcium silicate board are silica and calcium, a large amount of dust is easily generated during the processing of calcium silicate board, such as cutting and grinding.
[0003] The existing dust removal devices mostly use the spraying method to achieve the effect of dust reduction. The dust and water are mixed into sewage, which needs to be replaced regularly. However, the sewage is easy to remain on the inner wall of the device and is not easy to clean, affecting the cleaning effect of the staff. Content of the Utility Model
[0004] (I) Technical Problems to be Solved
[0005] Aiming at the deficiencies of the prior art, the utility model provides an integrated dust removal device for calcium silicate board processing, which has the advantage of being convenient for cleaning the inner wall, and solves the problem that the existing dust removal device uses the spraying method to achieve the dust reduction effect, and the remaining sewage is easy to remain on the inner wall of the device after the sewage is discharged, affecting the cleaning effect.
[0006] (II) Technical Solutions
[0007] To achieve the above object, the utility model provides the following technical solutions: an integrated dust removal device for calcium silicate board processing, including a main body component, and the main body component includes:
[0008] A tank body, the top of which is connected to a dust removal chamber through a through hole;
[0009] An air inlet pipe, which is connected to the top of the dust removal chamber through a through hole;
[0010] A spray pipe, which is connected to the outer side wall of the dust removal chamber through a through hole;
[0011] A cleaning component is arranged on the tank body, and the cleaning component includes:
[0012] An electric push rod, which is arranged on the right side wall of the tank body through a bracket, and the output shaft of the electric push rod penetrates and extends into the tank body;
[0013] A fixing plate, which is fixedly connected to the output shaft of the electric push rod;
[0014] The outer frame is rotatably connected to the outer side wall of the fixed plate;
[0015] The scraper is circumferentially symmetrically arranged on the left side wall of the outer frame, and the outer side of the scraper is slidably connected to the inner wall of the tank body;
[0016] The internal gear is fixedly connected to the inner side wall of the outer frame;
[0017] The first gear is rotatably connected inside the fixed plate and meshes with the internal gear;
[0018] The spline shaft is fixedly connected to the right side wall of the first gear, and the right end of the spline shaft penetrates through the fixed plate and extends to the right side of the tank body;
[0019] The linkage mechanism is arranged on the scraper and the spline shaft.
[0020] Preferably, the linkage mechanism includes:
[0021] The rack is fixedly connected to the right side wall of the fixed plate and penetrates to the right side of the tank body;
[0022] The rotating shaft is arranged on the right side wall of the tank body through a bracket;
[0023] The second gear is fixedly connected to the outside of the rotating shaft and meshes with the rack;
[0024] The first bevel gear is fixedly connected to the outside of the rotating shaft;
[0025] The second bevel gear is slidably connected to the outside of the spline shaft and meshes with the first bevel gear.
[0026] Preferably, a sealing ring is arranged at the connection between the internal gear and the outer frame.
[0027] Preferably, the scraper is made of silica gel material.
[0028] Preferably, a slide bar is fixedly connected to the right side wall of the fixed plate, the slide bar penetrates to the right side of the tank body, and the slide bar is slidably connected to the tank body.
[0029] Preferably, multiple groups of spray pipes are symmetrically arranged and at least two groups are provided.
[0030] (III) Beneficial effects
[0031] Compared with the prior art, the present utility model provides an integrated dust removal device for calcium silicate board processing, which has the following beneficial effects:
[0032] This dust removal effect has the advantage of being convenient for cleaning the inner wall. After the spraying is completed, the cleaning component cleans the inner wall of the tank. The staff starts the electric push rod, and the electric push rod pushes the fixed plate to the left. The sewage inside the tank flows out from the water outlet pipe on the left. When the fixed plate moves to the left, the linkage mechanism realizes the rotation of the spline shaft. The spline shaft drives the first gear to rotate. The internal gear meshing with the outside of the first gear drives the outer frame and the scraper to rotate, so that the scraper slides on the inner wall of the tank while moving, scraping the dust adhered to the inner wall of the tank to the left, enhancing the cleaning effect of the inner wall of the tank and facilitating the complete discharge of sewage. It solves the problem that the existing dust removal device uses the spraying method to achieve the dust reduction effect. After the sewage is discharged, the remaining sewage is likely to remain on the inner wall of the device, affecting the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 FIG. is a schematic structural diagram of the present utility model;
[0034] Figure 2 FIG. is a schematic cross-sectional structural diagram of the present utility model;
[0035] Figure 3 FIG. is a schematic structural diagram of the linkage mechanism in the present utility model;
[0036] Figure 4 FIG. is an enlarged schematic structural diagram of part A in the present utility model;
[0037] Figure 5 FIG. is a schematic cross-sectional structural diagram of the fixed plate and the outer frame in the present utility model.
[0038] In the figure:
[0039] 1. Main body component; 11. Tank body; 12. Dust removal chamber; 13. Air inlet pipe; 14. Spraying pipe;
[0040] 2. Cleaning component; 21. Fixed plate; 211. Electric push rod; 22. Outer frame; 23. Scraper; 24. Internal gear; 25. First gear; 26. Spline shaft; 27. Linkage mechanism; 271. Rack; 272. Rotating shaft; 273. Second gear; 274. First bevel gear; 275. Second bevel gear;
[0041] 3. Slide bar; 4. Sealing ring. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0042] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0043] Example 1
[0044] Refer to Figures 1-5 , an integrated dust removal device for calcium silicate board processing, including a main body component 1, and the main body component 1 includes: a tank body 11, the top of which is connected to a dust removal chamber 12 in a penetrating manner; an air inlet pipe 13, which is connected to the top of the dust removal chamber 12 in a penetrating manner; a spray pipe 14, which is connected to the outer wall of the dust removal chamber 12 in a penetrating manner; a cleaning component 2 is arranged on the tank body 11, and the cleaning component 2 includes: an electric push rod 211, which is arranged on the right side wall of the tank body 11 through a bracket, and the output shaft of the electric push rod 211 penetrates and extends into the tank body 11; a fixing plate 21, which is fixedly connected to the output shaft of the electric push rod 211; an outer frame 22, which is rotatably connected to the outer wall of the fixing plate 21; a scraper 23, which is arranged on the left side wall of the outer frame 22 in a circumferential symmetry manner, and the outer side of the scraper 23 is slidably connected to the inner wall of the tank body 11; an internal gear 24, which is fixedly connected to the inner side wall of the outer frame 22; a first gear 25, which is rotatably connected to the inside of the fixing plate 21 and meshes with the internal gear 24; a spline shaft 26, which is fixedly connected to the right side wall of the first gear 25, and the right end of the spline shaft 26 penetrates the fixing plate 21 and extends to the right side of the tank body 11; a linkage mechanism 27 is arranged on the scraper 23 and the spline shaft 26. The linkage mechanism 27 includes: a rack 271, which is fixedly connected to the right side wall of the fixing plate 21, and the rack 271 penetrates to the right side of the tank body 11; a rotating shaft 272, which is arranged on the right side wall of the tank body 11 through a bracket; a second gear 273, which is fixedly connected to the outside of the rotating shaft 272 and meshes with the rack 271; a first bevel gear 274, which is fixedly connected to the outside of the rotating shaft 272; a second bevel gear 275, which is slidably connected to the outside of the spline shaft 26 and meshes with the first bevel gear 274. A sealing ring 4 is arranged at the connection between the internal gear 24 and the outer frame 22.
[0045] Before use, the intake pipe 13 is connected to the dust suction pipe at the cutting part of the calcium silicate board, the spray pipe 14 is connected to the water tank, the upper left side of the tank body 11 is the air outlet pipe, and the lower side is the water outlet pipe. Dust-laden gas is introduced at the intake pipe 13, and the spray pipe 14 performs a spraying operation in the dust removal chamber 12. After the dust is mixed with water, it falls into the interior of the tank body 11, and the gas after dust removal is discharged through the air outlet pipe. After the spraying is completed, the cleaning component 2 cleans the inner wall of the tank body 11. The staff starts the electric push rod 211, and the electric push rod 211 pushes the fixing plate 21 to the left side. The sewage inside the tank body 11 flows out from the water outlet pipe on the left side. When the fixing plate 21 moves to the left, the linkage mechanism 27 realizes the rotation of the spline shaft 26: when the fixing plate 21 moves to the left side, the rack 271 extends into the interior of the tank body 11, and the gear two 273 engaged with the top of the rack 271 drives the bevel gear one 274 on the rotating shaft 272 to rotate together. The bevel gear one 274 drives the bevel gear two 275 to rotate. The convex block inside the bevel gear two 275 slides on the spline shaft 26, so that the bevel gear two 275 drives the spline shaft 26 to rotate while not affecting the sliding of the spline shaft 26. The spline shaft 26 drives the gear one 25 to rotate, and the internal gear 24 engaged with the outside of the gear one 25 drives the outer frame 22 and the scraper 23 to rotate, so that the scraper 23 slides on the inner wall of the tank body 11 while moving, and scrapes the dust adhered to the inner wall of the tank body 11 to the left side, enhancing the cleaning effect of the inner wall of the tank body 11 and facilitating the complete discharge of the sewage. When the outer frame 22 rotates, the sealing ring 4 prevents water from entering the periphery of the internal gear 24 and affecting the normal meshing state of the internal gear 24 and the gear one 25.
[0046] Embodiment 2
[0047] On the basis of Embodiment 1, auxiliary functions are added.
[0048] Refer to Figures 1-5 The scraper 23 is made of silicone material. A sliding rod 3 is fixedly connected to the right side wall of the fixing plate 21. The sliding rod 3 penetrates to the right side of the tank body 11, and the sliding rod 3 is slidably connected to the tank body 11. A plurality of groups of spray pipes 14 are symmetrically arranged, and at least two groups are provided.
[0049] The scraper 23 made of silicone material has strong durability, can be used in various environments, maintains its shape and elasticity for a long time, and can be reused without causing any damage to the inner wall of the tank body 11, facilitating the cleaning of the inner wall of the tank body 11. When the fixing plate 21 moves, the sliding rod 3 moves along with the movement of the fixing plate 21. The sliding rod 3 is used to increase the stability of the other side of the fixing plate 21 and facilitate maintaining the fitting state of the scraper 23 and the tank body 11. The symmetrically arranged spray pipes 14 increase the spraying range, enhance the contact effect between the dust and the moisture, and have a better dust removal effect.
[0050] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. An integrated dust removal device for calcium silicate board processing, comprising a main body assembly (1), and the main body assembly (1) includes: A tank body (11) with a dust removal chamber (12) connected through its top. An air inlet pipe (13) connected through the top of the dust removal chamber (12). A spray pipe (14) connected through the outer wall of the dust removal chamber (12). It is characterized in that: a cleaning assembly (2) is arranged on the tank body (11), and the cleaning assembly (2) includes: An electric push rod (211) arranged on the right side wall of the tank body (11) through a bracket, and the output shaft of the electric push rod (211) penetrates and extends into the interior of the tank body (11). A fixed plate (21) fixedly connected to the output shaft of the electric push rod (211). An outer frame (22) rotatably connected to the outer side wall of the fixed plate (21). Scrapers (23) symmetrically arranged in a circumferential manner on the left side wall of the outer frame (22), and the outer sides of the scrapers (23) are slidably connected to the inner wall of the tank body (11). An internal gear (24) fixedly connected to the inner side wall of the outer frame (22). A first gear (25) rotatably connected inside the fixed plate (21) and meshing with the internal gear (24). A spline shaft (26) fixedly connected to the right side wall of the first gear (25), and the right end of the spline shaft (26) penetrates the fixed plate (21) and extends to the right side of the tank body (11). A linkage mechanism (27) arranged on the scraper (23) and the spline shaft (26).
2. The integrated dust removal device for calcium silicate board processing according to claim 1, wherein: The linkage mechanism (27) includes: A rack (271) fixedly connected to the right side wall of the fixed plate (21), and the rack (271) penetrates to the right side of the tank body (11). A rotating shaft (272) arranged on the right side wall of the tank body (11) through a shelf. A second gear (273) fixedly connected to the outside of the rotating shaft (272) and meshing with the rack (271). A first bevel gear (274) fixedly connected to the outside of the rotating shaft (272). A second bevel gear (275) slidably connected to the outside of the spline shaft (26) and meshing with the first bevel gear (274).
3. The integrated dust removal device for calcium silicate board processing according to claim 2, characterized in that: A sealing ring (4) is arranged at the connection between the internal gear (24) and the outer frame (22).
4. The integrated dust removal device for calcium silicate board processing according to claim 3, wherein: The scraper (23) is made of silica gel material.
5. The integrated dust removal device for calcium silicate board processing according to claim 4, characterized in that: A sliding rod (3) is fixedly connected to the right side wall of the fixed plate (21), the sliding rod (3) penetrates to the right side of the tank body (11), and the sliding rod (3) is slidably connected to the tank body (11).
6. The integrated dust removal device for calcium silicate board processing according to claim 5, wherein: The spray pipes (14) are symmetrically arranged in multiple groups and at least two groups are provided.